Eaton PXS24 Series User manual

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Technical Manual Page 6
PXS24… System
Technisches Handbuch Seite 16
PXS24… System
Manuale Tecnico Pagina 26
Sistema...PXS24
Manuel technique Page 36
Systeme PXS24…
en
de
it
fr
www.eaton.com/recycling

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Technical Manual
XS24… System
CONTENTS (EN)
Technical Manual .................................................................................................................................................................... 6
BUSBAR ............................................................................................................................................................. 6
Hazard warnings................................................................................................................................................ 6
The XS24 system ............................................................................................................................................. 6
Busbar ............................................................................................................................................................... 7
ower supply ..................................................................................................................................................... 7
Temperature rise ............................................................................................................................................ 10
Communication ............................................................................................................................................... 10
Subsequent control ......................................................................................................................................... 14
Group error messages ..................................................................................................................................... 14
Busbar cover ................................................................................................................................................... 14
laceholder modules....................................................................................................................................... 14
Technical data ................................................................................................................................................. 15
Busbar ......................................................................................................................................................... 15
Input terminals ............................................................................................................................................ 15
Busbar cover ............................................................................................................................................... 15

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Inhalt (DE)
Technisches Handbuch ........................................................................................................................................................ 16
Warnhinweise ................................................................................................................................................. 16
Das System XS24 ........................................................................................................................................... 16
Verschienung .................................................................................................................................................. 17
Einspeisung ..................................................................................................................................................... 17
Erwärmung ...................................................................................................................................................... 20
Kommunikation ............................................................................................................................................... 20
Folgesteuerung ............................................................................................................................................... 24
Summen-Fehlermeldung ................................................................................................................................ 24
Abdeckung für Verschienung .......................................................................................................................... 24
latzhalter ....................................................................................................................................................... 25
Technische Daten ............................................................................................................................................ 25
Verschienung .............................................................................................................................................. 25
Eingangsklemmen ....................................................................................................................................... 25
Abdeckung für Verschienung ...................................................................................................................... 25

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Contenuto (IT)
Manuale Tecnico .................................................................................................................................................................. 26
Avvertenze di pericolo ................................................................................................................................... 26
Il sistema XS24 ............................................................................................................................................. 26
Sbarra collettrice ............................................................................................................................................. 27
Alimentazione ................................................................................................................................................. 27
Riscaldamento ................................................................................................................................................. 30
Comunicazione ................................................................................................................................................ 30
Comando conseguente ................................................................................................................................... 34
Messaggi di errore di gruppo .......................................................................................................................... 34
Coprimorsetti .................................................................................................................................................. 34
Moduli di riserva ............................................................................................................................................. 34
Dati tecnici ...................................................................................................................................................... 35
Sbarra collettrice ......................................................................................................................................... 35
Morsetto di alimentazione .......................................................................................................................... 35
Coperture sbarre ......................................................................................................................................... 35

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Content (FR)
Manuel technique (FR) ......................................................................................................................................................... 36
Attention ......................................................................................................................................................... 36
SystÈme XS24 ................................................................................................................................................ 36
Barres de pontage ........................................................................................................................................... 37
Alimentation ................................................................................................................................................... 37
Echauffement .................................................................................................................................................. 40
Communication ............................................................................................................................................... 40
Contrôle de séquence ..................................................................................................................................... 44
Messages d’erreur groupés par module ......................................................................................................... 44
Capot de protection ........................................................................................................................................ 44
Espace réservé ................................................................................................................................................ 44
Caractéristiques techniques ............................................................................................................................ 45
Barres de pontage ....................................................................................................................................... 45
Bornes d’entrée .......................................................................................................................................... 45
Capot de protection .................................................................................................................................... 45

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Technical Manual (EN)
XS24… System
This manual describes the interplay of various XS24 components. Accessories such as the busbars, input
terminals, etc., are also described in this document.
For each active component, a separate documentation is available, which also describes the stand-alone
operation, i.e. the use of the component on its own.
Up-to-date information and the most recent version of this document are available at:
Eaton.com/ XS24
We recommend downloading the latest versions of all relevant documents prior to planning.
BUSBAR
HAZARD WARNINGS The XS24 series has been developed specifically for overload-protected and short-circuit proof
24V power supply units, of the type commonly used in automation applications.
lease refer to the technical data of the individual components, particularly the operating
voltage
and the rated current.
THE XS24 SYSTEM There are many different options for combining the various components of the XS24 series. To
avoid restricting this flexibility, two separate series with different functionalities are available.
1.) Economy: XS24E-…
2.) Standard: XS24S-…
Feature Economy Standard
Rated current 0-10A 0-16A
overload protection x x
Modular design x x
3 load outputs x x
ush-in terminals x x
Busbar (+/-) x x
Local status LED x x
Local control (on/off/reset) x x
Subsequent control x
Digital output (OK/tripped) x
Digital input (on/off/reset) x

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BUSBAR The XS24-BB… busbar can supply up to 80A.
Assembly:
1. osition the module correctly on the mounting rail
2. Cut the busbar to the required length
3. ush the busbar into the upper (+24V) and lower (0V) busbar support. ushing in the
busbar requires about 15N of force.
Disassembly:
Leverage the busbar out of the support by using an appropriate tool (e.g. a flat screw driv-
er). This requires about 15N of force.
OWER SU LY Live modules that feature the addition “IT” (=input terminal) in their article number can
supply the common busbar with up to 20A each (please refer to the technical data of the
respective modules). Modules that do not feature the addition “IT” in their article number
are only supplied via the common busbar. Dedicated feeder terminals are available for cur-
rents exceeding 20A ( XS24-IT; XS24ACC0001), and a dedicated feeder module is currently
in planning ( XS24-IM; XS24ACC0001).

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Examples:
1.) ower supply unit up to 20A
S… power supply unit, any position possible
Only one live module with feeder terminals is necessary. ower is distributed via the busbar.
lease also note the cross sections (see documentation of the supplying module)
2.) ower supply units up to 20A each
S...power supply units; recommended: The power supply takes place at two separate points
(ideally at both ends); please check whether the manufacturer of the power supply units per-
mits this type of wiring.

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3.) ower supply unit up to 40A
S… power supply unit, any position possible
At least 2 live modules with feeder terminals are necessary. ower is supplied via the busbar.
lease also note the cross sections (see documentation of the supplying module)
4.) 1 power supply unit up to 60A (max. permitted cable cross section 16mm
2
)
S... power supply unit, IT...dedicated feeder terminals ( XS24ACC0001)

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5.) 2 power supply units up to 40A each (max. permitted cable cross section 10mm
2
)
S… power supply unit, IT...dedicated feeder terminals ( XS24ACC0001)
TEM ERATURE RISE To ensure thermal protection, modules with high amperage should not be placed directly next
to one another, wherever possible. lease also refer to the technical data of the individual com-
ponents.
De-rating: See data of the respective module.
COMMUNICATION
“In” (Connection 7 and 8 /+24VDC) is used for control purposes:
Low: Module is live
High: No voltage at output
Note: The input is equipped with an internal pull-up resistor, so that the module is live without
any external connection.
Reset (remotely): Low > High
Note: An “off” signal always takes precedence (irrespective of whether it originates at the selec-
tor switch at the front or at the “In” input), meaning the module will remain inactive until both
signals have switched to “on”!

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“Out” (Connection 5 and 6 / +24VDC) trip signal:
Low: Module is live, no error
High: Module has tripped or was switched off manually
The GND connection (Connection 9 / -24VDC) at the communication port is intended for com-
munication purposes only and shall therefore not be loaded with currents over 200mA!
The communication port inputs and outputs conform to IEC/EN61131-2. It is therefore possible
to connect the module directly to a LC, or to use it to control loads.
Note: The communication link is implemented via a dedicated port that is not available in the
“Economy” series.
Examples:
Switching and Reset via LC:
Switching:
LC OUT1: LOW = XS24 ON
LC OUT1: HIGH = XS24 OFF
RESET:
LC OUT1: HIGH -> LOW = XS24 RESET
Reset via ush-Button:
ush-Button pushed (HIGH) -> ush-Button released (LOW) = XS24 RESET

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Report Status to LC:
XS24 OUT: LOW -> XS24 is active
XS24 OUT: HIGH -> XS24 has tripped or is switched off (tripped or switched off is shown on
XS24)
Show status via LED
XS24 OUT: LOW -> XS24 is active / LED is off
XS24 OUT: HIGH -> has tripped or is switched off / LED is on (tripped or switched off is shown
on XS24)

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Switching via LC + sequential control:
Switching:
LC OUT1: LOW = XS24 ON
LC OUT1: HIGH = XS24 OFF
RESET:
LC OUT1: HIGH -> LOW = XS24 RESET
Report Status to LC + Remote Reset via LC
XS24 Statusreport:
XS24 OUT: LOW -> XS24 is active
XS24 OUT: HIGH -> has tripped or is switched off / LED is on
(tripped or switched off is shown on XS24)
RESET:
LC OUT1: -> HIGH -> LOW = XS24 RESET

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SUBSEQUENT
CONTROL
The error output of one module can be directly connected to the control input of another, in or-
der to automatically switch off an additional output in case of an error. To this end, no
additional
wiring is necessary.
Up to 30 XS modules can be connected to each input or output.
Note: For this set-up, all modules must be connected to the same power supply unit.
GROU ERROR
MESSAGES
If individual error messages are not required, the trip outputs (“Out”) of several XS24 modules
can be connected. A total of at most 30 modules can be connected in this way.
Note: This feature cannot be used simultaneously with the subsequent control.
BUSBAR COVER In some applications, it is necessary to isolate any metal parts that may act as conductors for
extra-low voltage.
For this purpose, we provide the terminal cover XS24-BBC ( XS24ACC0002). It can be cut to
the required length and snaps over the upper and lower busbar. Only the feeder terminals
( XS24-IT) can’t be secured against any undesired touching in this manner.
LACEHOLDER
MODULES
To reserve space for later additions, we also offer empty modules that have the same dimen-
sions as live modules:
Article number: XS24- CH ( XS24ACC0000)
These can later be replaced with live modules. To make their replacement as simple as possible,
we recommend installing the empty modules at either end (on the left or right). In this manner,
the busbar simply needs to lifted just enough to replace the empty modules with live ones.

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TECHNICAL DATA Busbar
Article number: XS24-BB/80A/1m ( XS24BB00001) length: 1m
XS24-BB/80A/4TE ( XS24BB00004) length: 4H (ca. 70mm)
XS24-BB/80A/8TE ( XS24BB00001) length: 8H (ca. 140mm)
XS24-BB/80A/12TE ( XS24BB00001) length: 12H (ca. 210mm)
Can be cut to the required length
Current-carrying capacity: 80A (at 55° C ambient temperature)
Supply voltage: Max. 30V
Input terminals
Article number: XS24-IT ( XS24ACC0001)
Two modules are required!
Terminal cross-section: 1.5-16mm
2
with or without ferrules, rigid and flexible.
Current-carrying capacity: 60A (at 55°C ambient temperature, only in connection with
XS24-BB...)
lease ensure a low contact resistance between cable and busbar!
lease also keep in mind the additional length of busbar that is required if input terminals are
used.
Busbar co er
Article number: XS24-BBC ( XS24ACC0002)
Length: 1 m
Can be cut to the required length

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Technisches Handbuch (DE)
XS24… System
Dieses Handbuch beschreibt das Zusammenspiel verschiedener XS24 Komponenten. Zubehör wie
Verschienung, Eingangsklemmen etc. werden ebenfalls in diesem Dokument beschrieben.
Für alle aktiven Komponenten ist jeweils eine eigene Dokumentation verfügbar, die auch den „Stand-
alone“ Betrieb beschreibt, also die Verwendung der Komponente alleine.
Aktuelle Information und die aktuelle Version dieses Dokuments finden Sie unter:
Eaton.com/ XS24
Wir empfehlen vor der lanung jeweils die neueste Version aller Dokumente herunterzuladen.
WARNHINWEISE Die Serie XS24 ist für den Betrieb an überlastgesicherten und kurzschlussfesten 24V Netz-
teilen ausgelegt, wie sie in der Automatisierungstechnik gebräuchlich sind.
Bitte beachten Sie die technischen Daten der einzelnen Komponenten, besonders Be-
triebsspannung und Nennstrom.
DAS SYSTEM XS24 Die Komponenten der XS24 Serie lassen sich in unzähligen Varianten miteinander nutzen.
Um diese Flexibilität nicht einzuschränken, sind verschiedene Serien mit unterschiedlichen
Funktionalitäten verfügbar.
1.) Economy: XS24E-…
2.) Standard: XS24S-…
Funktion Economy Standard
Nennstrom 0-10A 0-16A
Überlastschutz x x
Modularer Aufbau x x
3 Lastabgänge x x
ush-in Klemmen x x
Verschienung (+/-) x x
Lokale Status LED x x
Lokale Steuerung (on/off/reset) x x
Folgesteuerung x
Digitaler Ausgang (OK/ausgelöst) x
Digitaler Eingang (ein/aus/reset) x

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VERSCHIENUNG Die Verschienung XS24-BB… kann bis 80A tragen.
Montage:
1.) Module auf der DIN Schiene korrekt ausrichten
2.) Verschienung auf Länge kürzen
3.) Verschienung oben (+24V) und unten(0V) in die Schienenhalterung drücken. Zum
Eindrücken sind ca. 15N nötig.
Demontage:
Die Verschienung
mit einem geeigneten Werkzeug (z.B.: flacher Schraubenzieher) aus der
Halterung hebeln. Zum Auszug ist eine Kraft von ca. 15N nötig
EINS EISUNG Die aktiven Module mit dem Zusatz „IT“ (=input terminal) in der Artikelbezeichnung kön-
nen jeweils bis zu 20A auf die gemeinsame Verschienung einspeisen (Bitte die technischen
Daten der jeweiligen Module beachten). Module ohne den Zusatz „IT“ werden über die
gemeinsame Verschienung versorgt.
Zur Einspeisung von Strömen über 20A sind dedizierte Einspeiseklemmen ( XS24-IT;
XS24ACC0001) erhältlich und ein dediziertes Einspeisemodul ( XS24-IM; XS24ACC0001)
geplant.

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Beispiele:
1.) Netzteil bis 20A
S…Netzteil, osition beliebig
Nur ein aktives Modul mit Einspeiseklemmen nötig. Verteilung der Einspeisung über die Ver-
schienung. Bitte die Querschnitte beachten (Dokumentation des einspeisenden
Moduls)
2.) Netzteile jeweils bis 20A
S…Netzteile; empfohlen: Einspeisung an 2 separaten Stellen (ideal: an den Enden); Bitte
überprüfen, ob der Hersteller der Netzteile diese Verdrahtung erlaubt.

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3.) Netzteil bis 40A
S…Netzteil, osition beliebig
Mindestens 2 aktive Module mit Einspeiseklemmen nötig. Verteilung der Einspeisung über
die Verschienung. Bitte die Querschnitte beachten (Dokumentation des jeweiligen Moduls)
4.) 1 Netzteil bis 60A (max. zulässiger Kabelquerschnitt 16mm
2
)
S… Netzteil, IT… dedizierte Einspeiseklemmen ( XS24ACC0001)

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5.) 2 Netzteile bis jeweils 40A (max. zulässiger Kabelquerschnitt 10mm
2
)
S… Netzteil, IT … dedizierte Einspeiseklemmen ( XS24ACC0001)
ERWÄRMUNG Um die Module thermisch zu schonen, empfehlen wir Module mit hoher Amperage nach
Möglichkeit nicht direkt aneinander zu bauen. Bitte beachten Sie auch die technischen
Daten der einzelnen Komponenten.
Derating: Siehe Daten des jeweiligen Moduls
KOMMUNIKATION
„In“ (Anschluss 7 und 8 /+24VDC) wird zur Steuerung verwendet:
Low: Modul ist aktiv
High: Keine Spannung am Ausgang
Hinweis: Intern ist der Eingang mit einem pull-up Widerstand versehen, ohne externe
Beschaltung ist das Modul also aktiv.
Reset (von der Ferne): Low > High
Hinweis: Ein „Aus“ (egal ob am Wahlschalter in der Front, oder über den „In“ Eingang) hat
immer Vorrang, das Modul wird also inaktiv bleiben, bis beide „Ein“ sind!
„Out“ (Anschluss 5 und 6 /+24VDC) Auslösemeldung: