Eaton Powerware 9125 User manual

Powerware 9125 Two-in-One
PowerPass Distribution Module
User’s Guide
®
®
For use with Powerware 9125 Two-in-One
5000/6000 VA UPS Models

Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing
Equipment Regulations ICES-003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du
Canada.
EN 50091-2
Some configurations are classified under EN 50091-2 as “Class-A UPS for Unrestricted Sales Distribution.” For
these configurations, the following applies:
WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference, in
which case, the user may be required to take additional measures.
Powerware and PowerPass are registered trademarks of Eaton Electrical Inc.
Greenlee is a registered trademark of Greenlee Textron.
ECopyright 2003–2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.

Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
SHarmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition
SEU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC
Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: [phone]
Fax: [phone]

Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
i
Table of Contents
1 Introduction 1.........................................................
Safety Warnings 1......................................................................
2 Installation 13..........................................................
Inspecting the Equipment 13................................................................
UPS Setup 13..........................................................................
UPS Shutdown 14.....................................................................
Installing the UPS Internal Batteries 14.....................................................
Tower Setup 16......................................................................
EBM Installation 18......................................................................
Hardwired PDM Installation 19..............................................................
Remote Emergency Power-off Installation 26....................................................
Plug-Receptacle PDM Installation 28..........................................................
Plug-Receptacle PDM Rear Panels 32.........................................................
3 Configuration 35........................................................
4 Operation 37...........................................................
Using Maintenance Bypass 37..............................................................
5 Specifications 39.......................................................
6 PDM Schematics 41.....................................................
7 Service and Support 49..................................................

TABLE OF CONTENTS
EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
ii

EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
1
Chapter 1 Introduction
The PowerPass®Distribution Module (PDM) is designed to operate with
a 5000/6000 VA Powerware®9125 uninterruptible power system (UPS).
The PDM allows you to:
SReplace or upgrade the UPS without losing power to the protected
equipment (see “Using Maintenance Bypass” on page 37).
SProvide surge protection if the UPS is not present.
SProvide extra surge protection when the UPS is present.
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and PDM. Please read all instructions before operating the
equipment and save this manual for future reference.
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the UPS.
CAUTION
STo reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature
must not exceed 40°C (104°F). Do not operate near water or excessive humidity
(95% maximum).
SFor PDM models with hardwired outputs, overcurrent protection for the output AC
circuit(s) is to be provided by others.
SFor PDM models with hardwired outputs, suitably rated disconnect switches for the
output AC circuit(s) are to be provided by others.

INTRODUCTION
EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
2
Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og
vedligeholdelse af UPS’en og PDU. Læs venligst alle instruktioner inden betjening af
udstyret og gem denne manual mhp. fremtidige opslag.
FARE
Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør
kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af UPS’ens indvendige dele kan
repareres af brugeren.
ADVARSEL
SInstallér denne UPS i et temperatur- og fugtighedskontrolleret indendørsmiljø, frit for
ledende forureningsstoffer for at formindske risikoen for brand og elektrisk stød.
Rumtemperaturen må ikke overstige 40°C. UPS’en bør ikke betjenes nær vand eller høj
fugtighed (maksimalt 95%).
SFor PDM systemer med hårdledningsudgange, skal overstrømsbeskyttelse for
vekslestrømmens udgangskredsløb forsynes af andre.
SFor PDM systemer med hårdledningsudgange, skal egnede, nominelle afbryderkontakter
for vekslestrømmens udgangskredsløb forsynes af andre.

INTRODUCTION
EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
3
Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en
het onderhoud van de UPS en de PDU. Lees alle instructies voordat u de apparatuur in bedrijf
neemt en bewaar deze handleiding als naslagwerk.
GEVAAR
Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en
onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd.
Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden
GEREPAREERD.
OPGELET
STeneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een
gebouw met temperatuur- en vochtigheidregeling te worden geïnstalleerd, waar geen
geleidende verontreinigingen aanwezig zijn. De omgevingstemperatuur mag 40°C niet
overschrijden. Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid
(max. 95%).
SVoor PDM systemen met vast-bedrade uitgangen, moet de overstroombeveiliging voor
wisselstroom uitvoercircuit(s) door anderen worden geleverd.
SVoor PDM systemen met vast-bedrade uitgangen, moeten de juiste hoofdschakelaars
voor wisselstroom uitvoercircuit(s) door anderen worden geleverd.

INTRODUCTION
EATON Powerware®9125 Two-in-One PDM (5000/6000 VA) User’s Guide S164201519 Rev E
www.powerware.com
4
Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja PDM
asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje
myöhempää tarvetta varten.
VAARA
Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on
jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN
KÄYTTÄJÄN HUOLLETTAVIA OSIA.
VARO
SVähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin,
joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole virtaa johtavia
epäpuhtauksia. Ympäristön lämpötila ei saa ylittää 40 °C. Älä käytä lähellä vettä ja vältä
kosteita tiloja (95 % maksimi).
SPDM-järjestelmissä kiintealla asennuksella: kuormana olevien laitteiden ylivirtasuojaus
ja erotuskytkimet tulee toteuttaa kuormapiireissa.