Eaton Cutler-Hammer S701X25N3BP Manual

Pub 49442
Effective 01/02 1
Instruction Leaflet for the S701X25N3BP
Soft Start Controller with Auxiliary Contact
Description
The S701 device is a reduced volta
g
e soft start controller
desi
g
ned to control acceleration and deceleration of three-
phase motors. With the Auxiliar
y
Contact Option, it is possible
to control an external b
y
pass to reduce heatin
g
and len
g
then
acceleration and deceleration times.
The S701 provides the user with the abilit
y
to adjust initial
torque, ramp up and down time, and also select kick start for
hi
g
h inertia loads.
Installation
WARNING
DO NOT INSTALL OR PERFORM MAINTENANCE ON THIS
DEVICE WHILE EQUIPMENT IS ENERGIZED. DEATH OR
SEVERE PERSONAL INJURY CAN RESULT FROM CON-
TACT WITH ENERGIZED EQUIPMENT. VERIFY THAT NO
VOLTAGE IS PRESENT BEFORE PROCEEDING WITH
INSTALLATION OR MAINTENANCE.
Onl
y
qualified persons, as defined in the National Electric
Code, who are familiar with the installation, maintenance and
operation of this device and the equipment onto which it is to
be installed, as well as applicable local, state and national re
g
-
ulations and industr
y
standards and accepted practices
re
g
ardin
g
safet
y
of personnel and the equipment safet
y
should
be permitted to install, maintain or operate this device. These
instructions are provided onl
y
as a
g
eneral
g
uide to such quali-
fied persons and are not all-inclusive. The
y
do not cover ever
y
application or circumstance which ma
y
arise in the installation,
maintenance or operation of this equipment. Users are advised
to compl
y
with all local, state and national re
g
ulations and
industr
y
standards and accepted practices re
g
ardin
g
safet
y
of
personnel and equipment.
CAUTION
REMOVE ALL POWER FROM THE INSTALLATION
BEFORE ATTEMPTING TO INSTALL OR REMOVE THIS
DEVICE. THIS INCLUDES L1, L2, L3 AS WELL AS A1, A2,
11, 12, 13 and 14.
Mountin
g
Guidelines for S701X25N3BP
Important — The controller is desi
g
ned for vertical mountin
g
in
free air. If the controller is mounted horizontall
y
, the load cur-
rent must be reduced to 50% of rated current.
Maintenance
Coolin
g
fins must be kept clean and free from dust. The airflow
must not be blocked.
Figure 1. Recommended Mounting Distance
Figure 2. Dimensions
Wirin
g
Directions
!IMPORTANT
When using electrical or pnuematic tools for screw termi-
nals, observe maximum torque limits.
75°C AWG (mm2)AWG(mm
2)
18 - 10 (1.5 -6) 20 - 16 (0.5 - 1.5)
16 - 10
(2 x 1.5-6)
2 x 20 - 18
(2 x 0.5 - 0.75)
16 - 10 (1.5 - 6) 20 - 16 (0.5 - 1.5)
2 x 16 - 10
(2 x 1.5 - 6)
2 x 20 - 16
(2 x 0.5 - 1.5)
18 - 8 (1 - 10) 20 - 16 (0.5 - 1.5)
2 x 18 - 10
(2 x 1 - 6)
2 x 20 - 16
(2 x 0.5 - 1.5)
Posidrive 1
1.2 Nm max.
[4.4 lb-in max.]
N/A
6 mm
1.2 Nm max.
[4.4 lb-in max.]
3 mm
0.4 Nm max.
[3.5 lb-in max.]
* UL Tested.
*
*
*

Pub 49442
Effective 01/022
Wirin
g
Dia
g
rams
Figure 3. Wiring Diagrams
Using Line Voltage to
Control S701
When the contactor C1 is
switched to the ON state, the
motor controller will soft start
the motor accordin
g
to the set-
tin
g
s of the ramp-up time and
initial torque adjustments.
When the contactor C1 is
switched to the OFF state, the
motor will be switched off
instantaneousl
y
.
In this application, the
contactor will have no load
durin
g
makin
g
operation.
The contactor will carr
y
and
break the nominal motor cur-
rent. Maximum volta
g
e in this
application is 300V AC.
Separate Input Signal
to S701
When the control input is
switched to the ON state
(S closed), the motor control-
ler will soft start the motor
accordin
g
to the settin
g
s of the
ramp-up time and initial torque
adjustments.
When the control input is
switched to the OFF state
(S open), the motor will be
switched off instantaneousl
y
onl
y
if the ramp-down time is
adjusted to 0.
With an
y
other settin
g
, the
motor will be soft stopped
accordin
g
to the settin
g
s of the
ramp-down time adjustment.
Soft Reversing of Motors
up to 5 hp/4 kW
A soft reversin
g
of a motor can
easil
y
be achieved b
y
con-
nectin
g
a reversin
g
rela
y
to
the soft start controller.
The reversin
g
rela
y
t
y
pe S511
will determine the direction of
rotation forward or reverse
and the soft start t
y
pe S701
will perform soft-startin
g
and
soft-stoppin
g
of the motor.
If soft stop is not required, the
application can be simplified
b
y
connectin
g
the control cir-
cuit of the soft start controller
to the main terminals as
shown in Figure 6. A dela
y
of
approximatel
y
0.5 seconds
between forward and reverse
control si
g
nal must be allowed to avoid influence from the volt-
a
g
e
g
enerated b
y
the motor durin
g
turnoff.
Reversing of Motors Up
to 15 hp/11 kW
A soft-reversin
g
of motors can
easil
y
be achieved when the
motor load exceeds 5 hp/4 kW
b
y
connectin
g
a mechanical
reversin
g
contactor to the soft
start controller.
The reversin
g
contactor will
determine the direction of rota-
tion forward or reverse and the
soft start controller t
y
pe S701
will perform soft-startin
g
and
soft-stoppin
g
of the motor.
If the contactors are alwa
y
s
switched in no load conditions,
the lifetime of the contactors
will normall
y
exceed 10 million
c
y
cles.
Overload Protection with
Manual Motor Starter
Overload protection of the
motor is easil
y
achieved b
y
installin
g
a manual motor
starter on the suppl
y
side of
the motor.
The manual motor starter pro-
vides means for padlockin
g
and the necessar
y
clearance
for use as a circuit isolator
accordin
g
to EN60204-1.
Adjust the current limiter on
the manual motor starter
accordin
g
to the rated nominal
current of the motor.
L1 L2 L3
C1
NOTE: Use thermal overload
protection as required by the
National Electric Code (NEC).
AC-53b Application —with Bypass
and START/STOP
AC-53a Application —
No Bypass and START/
STOP
S701 24-300V
L1 L2 L3
T1 T2 T3
A1 A2
L1 L2 L3
M
C1
Figure 4. Line Controlled
Soft Start *
S701
Control Voltage
24 - 300 V
L1 L2 L3
T1 T2 T3 A1 A2
L1 L2 L3
M
S
C1
Figure 5. Input Controlled
Soft Start *
S511
L1 L2 L3
C1
S701
Figure 6. Combining
Reversing Electronic
Contactor and Soft Start
Controller *
L1 L2 L3
FWD REV
S701
Figure 7. Combining
Reversing Mechanical
Contactor and Soft Start
Controller *
Figure 8. Overload
Protection with Manual Motor
Starter*
*Use UL specified backup fuse.

Pub 49442
Effective 01/02 3
Overload Protection with
Mechanical Starter
Overload protection of the
motor is easil
y
achieved b
y
installin
g
a mechanical starter
on the suppl
y
side of the soft
start controller.
The overload provides the
necessar
y
motor protection for
an overload condition.
A short circuit protective
device is required to meet UL
requirements.
*Use UL specified backup
fuse.
Specifications
Table 1. Thermal Specifications
Table 2. Insulation Specifications
Current Deratin
g
Current Derating in High Temperature Applications
Operation in ambient temperatures exceedin
g
40°C is possible
if the power dissipation is limited either b
y
reducin
g
the stead
y
-
state current or b
y
reducin
g
the dut
y
c
y
cle of the soft starter as
shown in Table 3.
Table 3. Temperature Specifications
Table 4. Current Derating by Trip Class
EMC
This compartment meets the requirements of the product stan-
dard EN60947-4-2 and is CE marked accordin
g
to this standard.
Table 5. Output Specifications —Main Circuit
Table 6. Control Specifications
Product Selection
Table 7. Product Description and Item Selection
Short Circuit Protection
Two t
y
pes of short circuit protection can be used:
short circuit protection b
y
circuit breaker
short circuit protection b
y
fuses
Short circuit protection is divided into two levels —
T
y
pe 1 and T
y
pe 2.
T
y
pe 1 —protects the installation
T
y
pe 2 —protects the installation and the
semiconductors inside the motor controller
Short Circuit Protection by Circuit Breaker
A 3-phase motor with a correctl
y
installed and adjusted over-
load rela
y
will not short-circuit totall
y
to earth or between the 3
phases. Part of the windin
g
will normall
y
limit the short circuit
current to a value that will cause instantaneous ma
g
netic trip-
pin
g
of the circuit breaker without dama
g
e to the soft starter.
The ma
g
netic trip response current is approximatel
y
11 times
the maximum adjustable current.
Description Specification
Power dissipation for continuous
operation PD max.
2 W/A
Power dissipation for intermittent
operation PD
2 W/A x duty cycle
Cooling Method Natural convection
Mounting (No Derating) Vertical ±30°
Operating temperature range,
EN60947-4-2 (no derating)
-5°to 40°C*
[23°to 104°F]
* UL Tested.
Storage temperature, EN60947-4-2 -20°to 80°C
[-4°to 176°F]
Max. operating temperature with current
derating according to table
60°C [140°F]
Description Specification
Rated insulation voltage Ui 660 Volt
Rated impulse withstand voltage Uimp 4 kVolt
Installation category III
Ambient Temperature S701X25N3BP
50°C [122°F] 20A continuous
Limited Duty Cycle Rating by 50°C On-time max. 15 min.
Duty cycle max. 0.8
60°C [140°F] 17A continuous
Limited Duty Cycle Rating by 60°C On-time max. 15 min.
Duty cycle max. 0.65
Figure 9. Overload Protection
with Mechanical Starter *
Overload
Trip Class
Without
Bypass
With
Bypass
10A
10
20
30
25A
25A
20A
15A
30A
30A
24A
19.5A
Approvals: UL Std. No. 508
Environment: Degree of Protection / Pollution Degree: IP20 / 3
Description Specification
Short circuit protecting fuse (max.) 80 A gL/gG. No time delay
Operational current (max.) 25A AC-53a, 30A AC-53b
Semiconductor protecting fuse (max.) 6300 A2S
Overload relay trip class 10 or 10A
Description Specification
Control voltage range 24 –300V AC/DC
Control current/power (max.) 15 mA/2 VA
Ramp-Up time Adjustable from 0.5 to 20 sec.
Ramp-Down time Adjustable from 0.5 to 20 sec.
Initial torque Adjustable from 0 to 85% of nominal
torque with optional Kick Start
Output/Current voltage (max.) 0.5A AC14, AC15,
24 –480V AC 50 –60 Hz
Fuse (max.) 10 A gL/gG. l2t max. 72 A2S
Line
Voltage
(V AC)
Motor
Size w/o
Bypass
Motor w/
Bypass
Control
Voltage
Range*
* 24 –480V for CE only.
Controller
Type
Designationhp / kW hp / kW AC/DC
208 –230 10 / 7.5 10 / 7.5 24 –300V S701C25N3BP
400 –480 15 / 11 20 / 15 24 –300V S701E25N3BP
550 –600 20 / 15 25 / 18 24 –300V S701G25N3BP

Pub 49442
© 2002 Eaton Corporation
All Ri
g
hts Reserved
Printed in USA
Effective 01/02
Short Circuit Protection by Fuses
T
y
pe 1
S701X25N3BP —protection max. 80A gI/gL/gG 63A T
T
y
pe 2
S701X25N3BP —protection max. I2t of the fuse 6300A2S
NOTE: S701X25N3BP —When protected b
y
H class fuses,
this device is rated for use on a circuit capable of
deliverin
g
not more than 5000 rms s
y
mmetrical
amperes, 600V maximum.
How to Adjust Time and Torque, Fi
g
ure 10
The Soft Starter will read time and torque settin
g
s in the OFF
state. Repeated starts ma
y
trip the motor protection rela
y
. DO
NOT set the rotar
y
switches in between positions. This cor-
rupts the time and torque adjustment. Use screwdriver 2 mm x
0.5 mm.
Ramp-Up Time and Initial Torque
Table 8. Ramp-Up Time and Initial Torque
(Standard Load)
Kick Start/Break Loose
If it is not possible to reach a time sufficient for the application,
it ma
y
be necessar
y
to kick start the load.
Table 9. Kick Start/Break Loose (High Inertia Loads)
Ramp-Down Time
Follow Table 8 to set Ramp-Up and Initial Torque.
Table 10. Ramp-Down Time, e.g. Pump Loads
Figure 10. Time and Torque Adjustment
Position Setting/Adjustment
Set the Ramp-Up switch to maximum.
Set the Ramp-Down switch to minimum.
Set the Initial Torque switch to minimum.
Apply control signal for a few seconds. If the load does not
rotate immediately, increment the Initial Torque and try
again. Repeat until the load starts to rotate immediately on
startup.
Adjust Ramp-Up time to the estimated start time (the
scale is in seconds) and start the motor.
Decrease the Ramp-Up time until mechanical surge is
observed during start.
Increase the time one step to eliminate the surge.
Position Setting/Adjustment
Set the Ramp-Up switch to maximum.
Set the Ramp-Down switch to minimum.
Set the Initial Torque switch to minimum kick
start torque.
Apply control signal for a few seconds. If the load stops
right after the 200ms “kick”, increment the Initial Torque
and try again. Repeat until the load continues to rotate
after the “kick”.
Adjust Ramp-Up time to the desired start time (the scale is
in seconds) and start the motor.
Position Setting/Adjustment
Set the Ramp-Down switch to maximum.
Switch off the control voltage and observe any mechanical
surges on the load. If there are none, decrement Ramp-
Down switch and try again. Repeat until mechanical surge
on the load is observed.
Increase the time one step to eliminate the surge.