Eaton ELCM Series User manual

Eaton Logic Controller
ELCM Digital Input Output Modules
INSTRUCTION SHEET
[Applicable Digital I/O modules]
ELCM-EX08NNDN
ELCM-EX08NNDR
ELCM-EX08NNDT
ELCM-EX08NNNR
ELCM-EX08NNNT
ELCM-EX16NNDN
ELCM-EX16NNDR
ELCM-EX16NNDT
ELCM-EX16NNNR
ELCM-EX16NNNT
IL05004004E
002-1301120-02
2010-12-10
5011699101-MEX1

- 1 -
This instruction sheet provides only information on the electrical
specification, general functions, installation and wiring. It should be read
and understood before attempting to install or use the modules.
Further information can be found in the ELC series Programming
Manual.
These digital I/O modules are part of an OPEN TYPE control system.
The ELCM should be kept in an enclosure away from airborne dust,
humidity, electric shock risk and vibration. Your application may require
that the enclosure be locked to prevent non-maintenance staff from
operating the controller (e.g. key or specific tools that are required for
opening the enclosure) in cases where danger and damage to
equipment or personnel may occur.
Do not connectAC power to any of the DC input / output terminals, as it
will damage the ELCM. Check all wiring prior to power up.
Ensure that the ground terminal is correctly grounded in order to
prevent electromagnetic interference.
This manual is subject to change without notice.
Product Profile & Dimension
ELCM-EX16NNDR
8D I / 8DO R
Removable
I/O terminal
Panel mounting hole
DIN rail mounting
slot (35mm)
POWER indicators
I/O point indicators
I/O module
connection port
I/O terminal No.
Output type
Module Name
I/O module clip
I/O point indicators
I/O module
connection port
78
61.5
105.82
98
90
110
L1
L

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78
61.5
L1
L
110
90
98
106
Unit: mm
ELCM-
EX08
NNDN
EX08
NND
EX08
NNN
EX16
NNDN
EX16
NND
EX16
NNN
L
45
70
L1
37
62
Type


Digital Input/Output Modules
ELCM-
Power input
Input
Output
Points
Type
Points
Type
EX08NNDN
Supplied by bus
power from
controller
8
24VDC
Sink or Source
-
-
EX08NNDR
4
4
Relay
EX08NNDT
4
4
Transistor - sink
EX08NNNR
-
8
Relay
EX08NNNT
-
8
Transistor - sink
EX16NNDN
16
-
-
EX16NNDR
24VDC
8
8
Relay
EX16NNDT
8
8
Transistor - sink
EX16NNNR
-
16
Relay
EX16NNNT
-
16
Transistor - sink
Electrical Specifications
ELCM-
Item
EX08
NNDN
EX08
NND
EX08
NNN
EX16
NNDN
EX16
NND
EX16
NNN
Power supply
voltage
Supplied by bus power
from controller
24VDC
(-15% ~ 10%)
Power
consumption
1.2W
R:1.2W
T:1W
R:1.2W
T:0.5W
2.4W
R:2.4W
T:1.6W
R:2.4W
T:1W
DC24V current
output
-

- 3 -
ELCM-
Item
EX08
NNDN
EX08
NND
EX08
NNN
EX16
NNDN
EX16
NND
EX16
NNN
Power supply
protection
-
Power reverse
protection
Voltage
withstand
1,350VAC (Primary-secondary)
1,350VAC (Primary-PE)
500VDC (Secondary-PE)
Insulation
resistance
> 5MΩ at 500VDC (between all I/O points and ground)
Noise immunity
ESD: 8KV Air Discharge
EFT: Power Line: 2KV, Digital I/O: 1KV
RS: 26MHz ~ 1GHz, 10V/m
Environment
Operation: 0°C~55°C (temperature), 50~95% (humidity), pollution
degree2
Storage: -25°C~70°C (temperature), 5~95% (humidity)
Vib. / shock
resistance
International standards: IEC61131-2, IEC 68-2-6 (TEST Fc)/
IEC61131-2 & IEC 68-2-27 (TEST Ea)
Weight (g)
105
R: 120
T: 107
R: 135
T: 109
148
R: 179
T: 149
R: 209
T: 143
I/O Terminal Specifications
Input point electrical specifications
Input point type
Digital input
Input type
DC (SINK or SOURCE)
Input current
24VDC, 5mA
Active level
Off → On
>15VDC
On → Off
< 5VDC
Response
time
Off → On
10ms ±10%
On → Off
15ms ±10%
Input impedance
4.7KΩ
Output point electrical specifications
Output point type
Relay-R
Transistor-T
Voltage specification
Below 250VAC, 30VDC
5~30VDC #2
Maximum
load
Resistive
2A/1 point (5A/COM)
0.5A/1 point (4A/COM)
Inductive
#3
12W (24VDC)
Lamp
20WDC/100WAC
2W (24VDC)
Switching frequency #1
≦1Hz
≦1kHz
Response
time
Off → On
Approx .10ms
50μs
On → Off
200μs
#1: The actual frequency will be affected by the scan period.
#2: UP, ZP must work with external auxiliary power supply 24VDC (-15% ~ +20%), rated
consumption approx. 1mA/point.

- 4 -
#3: See life curves (below)
Contact Current(A)
20
0.5
0.1 0.2
30
50
0.3 0.7 1 2
200
300
500
100
1,000
2,000
3,000
Operation(X10 )
3
120VAC Resistive
30VDC Inductive(t=7ms)
240VAC Inductive(cos 0.4)ψ=
120VAC Inductive(cos =0.4)ψ
30VDC
Inductive
(t=40ms)
Installation
Please install the ELCM in an enclosure
with sufficient space around it to allow heat
dissipation, as shown in the figure.
DIN Rail Mounting: When mounting the
ELCM to 35mm DIN rail, be sure to use
the retaining clip to stop any side-to-side
movement of the ELCM and reduce the
chance of wires becoming loose. The retaining clip is at the bottom of the
ELCM. To secure the ELCM to DIN rail, pull down the clip, place it onto
the rail and gently push it up. To remove the ELCM, pull the retaining clip
down with a flat screwdriver and gently remove the ELCM from DIN rail.
Wiring
1. Use 12-28 AWG single-core bare wire or multi-core (stranded) wire for
the I/O wiring. The ELCM terminal screws should be tightened to 4.75
kg-cm (4.12 in-lbs) and please use 60/75°C copper conductor only.
2. DO NOT wire empty terminals. DO NOT place input signal wire and
output power wire in the same wiring circuit.
3. DO NOT drop tiny metallic conductor into the ELCM while installing the
controller or other equipment.
Please attach the dustproof sticker to the ELCM before installing the
controller or other equipment to prevent conductive objects from
dropping in.
Tear off the sticker before running the ELCM to ensure proper
ventilation.
I/O Point Serial Sequence
40-point ELCM-PH series controllers start their input expansion addressing
from X30 and output expansion addressing from Y20. Other modules start
their input expansion addressing from X20 and output expansion
addressing from Y20. The expansion I/O addresses are defined in groups
of 8. Modules with fewer than 8 I/O points will be regarded as 8. See the

- 5 -
example below.
1. When using controllers with fewer than 32 points, the first expansion
input address will start at X20. The first expansion output address will
start at Y20. Please refer to the following example for more details:
System
application
example 1:
MPU
EXT1
EXT2
EXT3
System
Configuration
ELCM
Input
points
Output
points
Input
number
Output
number
Power
consumption
Controller
PH32NNDR
16
16
X0~X17
Y0~Y17
30VA
1st exp. module
EX08NNDR
4
4
X20~X23
Y20~Y23
1.2W
2nd exp. module
EX16NNDR
8
8
X30~X37
Y30~Y37
2.4W
3rd exp. module
EX16NNNR
0
16
-
Y40~Y57
2.4W
X24 to X27 are not used in ELCM-EX08NNDR.
The 1st digital I/O module ELCM-EX08NNDR only has 4 inputs and 4
outputs but is addressed as an 8 input / 8 output module. The highest
4 input addresses and highest 4 output addresses have no physical
I/O points associated with them. For the 2nd digital I/O module
ELCM-EX16NNDR, the input points start from X30, and output points
start from Y30.
Output current supplied from 24VDC on the controller is 500mA(12W).
Remaining applicable power: 12 - (1.2 + 2.4 + 2.4) = 6W
Power Supply
Please note the following when using ELCM-EX Digital Input and Digital
Output (DIDO) with the ELCM-PH/PA series controllers:
1. The AC power supply voltage range for ELCM-PH/PA series controllers
is 100 ~ 240VAC. Please connect the AC power supply to L and N
terminals and note that connecting 110VAC or 220VAC to +24V output
terminals or digital input terminals will damage the ELCM or its
expansion I/O.
2. The power supply for digital I/O points is 24VDC. Please make sure the
power supply polarity is correctly connected.
3. It is highly suggested that the DC power supplies for the controllers and
ELCM-EX DIDO switch ON and OFF at the same time.
4. Use 1.6mm wire (or larger) for grounding.
5. A power loss of less than 10ms will not affect the operation of the ELCM.
However, a power loss that is too long, or a sustained drop of power
supply voltage will stop the running of the ELCM.All outputs will turn
“OFF”. When proper power is restored, the ELCM will resume normal
operation. (Please keep this in mind when you use latched auxiliary
relays and registers in your ELCM program.)
Safety Wiring
In ELCM control systems, many devices are controlled at the same time

- 6 -
and actions of any device could influence each other, i.e. breakdown of the
entire auto-control system. Therefore, we suggest you wire a protection
circuit at the power supply input terminal. See the figure below.
○
1
AC Power supply: 100 ~ 240VAC, 50/60Hz
○
2
Breaker
○
3
Emergency stop: This button may be used to cut off the system power supply
when accidental emergency takes place.
○
4
Power indicator
○
5
AC power supply load
○
6
Power supply circuit protection fuse (2A)
○
7
ELCM (main processing unit)
○
8
DC Power supply Output: 24VDC, 500mA
○
9
Grounding resistance: < 100Ω
○
10
DC Power supply: 24VDC
○
11
Digital I/O module (DC supply)
○
12
Digital I/O module (AC supply)
○
13
Analog I/O module (DC supply)
I/O Point Wiring
There are 2 types of DC inputs, SINK and SOURCE. (Below is an example.
For detailed wiring configuration, please refer to specifications of each
module.)
DC Signal IN –SINK mode
Input point loop equivalent circuit
DC Signal IN –SOURCE mode
Input point loop equivalent circuit
24G
+24V
S/S
X0
X1
+24V
24G
S/S
X0
X1

- 7 -
Relay (R) output circuit wiring
○
1
DC power supply
○
2
Emergency stop: Used an external switch
○
3
Fuse: Use 5 ~ 10Afuse at the shared terminal of output contacts to protect the
output circuit
○
4
Transient voltage suppressor: To extend the life span of relay contacts.
1. Diode suppression of DC load: Used for smaller loads.
2. Diode + Zener suppression of DC load: Used for larger loads and for rapidly
switching applications.
○
5
Incandescent light (resistive load)
○
6
AC power supply
○
7
Mutually exclusive output: For example, Y4 and Y5 control the forward running
and reverse running of the motor, forming an interlock for the external circuit,
together with the ELCM internal program, to ensure safe protection in case of any
unexpected errors.
○
8
Neon indicator

- 8 -
○
9
Suppressor: To reduce the interference on AC load.
Transistor (T) output circuit wiring
○
1
DC power supply
○
2
Emergency stop
○
3
Circuit protection fuse
○
4
The output of the transistor is “open collector”.
1. Diode suppression: Used for smaller loads.
2. Diode + Zener suppression: Used for larger loads and for rapidly switching
application.
○
5
Mutually exclusive output: For example, Y3 and Y4 control the forward running
and reverse running of the motor, forming an interlock for the external circuit,
together with the ELCM internal program, to ensure safe protection in case of
any unexpected errors.

- 9 -
I/O Terminal Layouts
ELCM-EX08NNDN
NCX3
X2
X1
NC
X7X6
X5
X0
X4
NC
ELCM-EX08NNDN (8DI)
S/S
ELCM-EX08NNNR/T
NCY3
Y2
Y1
NC
Y7Y6
Y5
Y0
Y4
C1
ELCM-EX08NNNR (8DO)
C0
Y3Y2
Y1
Y0
Y7
Y6Y5
Y4
NC
ZP
UP
ELCM-EX08NNNT (8DO)
NC
ELCM-EX08NNDR/T
NC
X3
X2
X1
NC
Y3Y2
Y1
X0
Y0
C0
ELCM-EX08NNDR (4DI/4DO)
S/S
NC
X3
X2
X1
Y3Y2Y1
Y0
X0
ZP
UP
ELCM-EX08NNDT (4DI/4DO)
S/S
ELCM-EX16NNDN
X4X3X2X1
X14
X13
X12X11
X0
X10
S/S
ELCM-EX16NNDN (16DI)
S/S NCX7X6X5
NCNCNCX17
X16X15
ELCM-EX16NNNR/T
C1Y3Y2Y1
Y11Y10C2
Y0
0V24V
ELCM-EX16NNNR (16DO)
C0 Y7Y6Y5Y4
Y17Y16Y15Y14Y13Y12
Y3Y2Y1Y0
Y13Y12Y11
ZP0
ZP1UP1
ELCM-EX16NNNT (16DO)
UP0 Y7Y6Y5Y4
NCY17Y16Y15Y14Y10
ELCM-EX16NNDR/T
X4X3X2X1
Y1Y0C0
X0
0V24V
ELCM-EX16NNDR (8DI/8DO)
S/S NC X7X6X5
Y7Y6Y5Y4Y3Y2
X4X3X2X1
Y3Y2Y1
X0
ZPUP
ELCM-EX16NNDT (8DI/8DO)
S/S NCX7X6X5
NCY0 Y7Y6Y5Y4