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Eaton CX Plus Guide

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Instruction Leaet IL159026EN Effective February 2022
Replacement instructions
for CX with CX Plus controller
WARNING
ENSURE THAT THE UPSTREAM AND INTEGRAL (IF INCLUDED)
DISCONNECT / OVERCURRENT PROTECTION DEVICE HAS BEEN
TURNED OFF AND LOCKED OUT. ALSO ENSURE THE CT WIRES
THAT ARE TERMINATED ON TERMINALS TB1–1 AND TB1–2 ARE
SHORTED. WAIT AT LEAST 5 MINUTES AFTER DISCONNECTION
OF POWER SUPPLY BEFORE OPENING THE ENCLOSURE FOR
SERVICE.
CX controller removal
1. For catalog option “W”, remove all caulking around the
CX controller.
2. Remove all wires terminated into the BLR-CX controller,
ensuring the wire markers do not become removed.
3. Open the enclosure door and lift up/pull the slide tabs
toward you to loosen the controller from its enclosure.
4. The controller can now be removed by gently pushing the
controller away from the enclosure door.
CX Plus controller installation
1. Place the BLR-CX Plus controller into the slot from
the BLR-CX.
2. Secure the controller in place using the tab slide-in
mechanism (similar to the BLR-CX).
3. For catalog option “W”, caulk around the CX Plus
controller (between the facia and the door cutout).
4. Reconnect all the following wires for UM1, UM2,
A through 12, k and 1.
ote:N Output stages 13 and 14 will not have any wires
connected to them.
5. Remove and discard shorting wires from UM1 and
UM2 to Lb (or La) and N.
6. If this is an AutoVAR Filter, remove the RTF wire from
Lb (CX) and connect it to UM2 (CX Plus).
7. For catalog option “A”, remove the wires from M/MS (CX)
and terminate it onto the M/MS terminals of the CX Plus.
Wire extension or rewiring from TB may be necessary for
this change.
Re-energizing the unit
1. Once all wiring connections are completed, check all
wiring is secured and tight.
2. Remove the CT shorting link at TB1 terminals 1 and 2.
3. Energize the upstream and/or integral disconnect/
overcurrent protection device.
4. The CX Plus controller is shown below.
Figure 1. CX Plus controller
Figure 2. Digital display
Screen legend
INFO Capacitor Database
AUTO Automatic Mode
MANUAL Manual Mode
SETUP Setup Mode
ALARM Blinking during alarm
NT Second target-pf is active
EXPORT Export of active energy
1-12 Capacitor stage number indication
5. The CX Plus controller is operated
by using four keys.
Figure 3. Operational keys
2
Instruction Leaet IL159026EN
Effective February 2022
Replacement instructions
for CX with CX Plus controller
EATON www.eaton.com
6. Press the up or down keys to scroll through submenus.
7. Pressing the right key (enter) allows selection, entering the
Edit Mode, or accepts the edited values.
8. In the Edit Mode, the left key (escape) or right key scroll left and
right to allow setting of the appropriate digit.
9. Outside of Edit Mode, the left key exits to the next higher level.
10. Press and hold the left key for approximately 3 seconds to
silence any alarms.
11. Upon power on the controller displays the existing power factor
value (X.XX i) and enters the Automatic Control Mode.
a. The “I” at the end indicates an inductive power factor and
would be appropriate for most installations.
b. A “c” at the end indicates capacitive power factor and
suggests reactive power export and may not be appropriate.
Refer to the troubleshooting guide for resolution steps.
12. Set up the basic parameters in the controller.
13. From the main screen, press the down key to step through the
“INFO”, “MANUAL”, and “SETUP” modes.
14. When “SETUP” is shown, press the right key to enter the
Menu 100.
15. Press the right key and program and/or verify the
following values:
Un Nominal voltage (factory programmed; customer
may verify)
Ct CT-ratio (factory set to 600, which corresponds to 3000:5
current transformer ratio. Changing the CT ratio will
change the capacitor step sizes in 402 and those values
will have to be reprogrammed.
Pt PT-ratio (factory programmed)
Ai Start of automatic initialization (factory programmed)
PFC PF-control ON/OFF/HOLD (factory programmed)
CP1 Target-PF (customer to program)
St Switching time delay (factory programmed; customer
may verify)
Out Output type of each stage (Auto/Alarm/Fixed Off/Fixed On)
(factory programmed; customer may verify)
16. Once the Menu 100 is programmed, press the left key three
times to return to the main screen that displays the existing PF.
1 7. From the main screen, press the left key to enter the
Measurement Mode to verify the measured values. See the
menu map for a list of designated parameters.
18. Press the left key to return to the main screen that displays the
existing PF.
19. To verify the capacitor bank is working, activate the controller in
Manual Control Mode and cycle through all the available steps.
ote:N The steps will switch on only after the factory-set capacitor stage
discharge time has elapsed.
20. After each manual operation of the stage, the PF should change
in the right direction (for example, 0.70 i >> 0.78 i >> 0.85 i…).
21. If the PF changes in the right direction, the capacitor bank
has been correctly commissioned. If not, please refer to the
troubleshooting guide.
22. To switch the controller in Manual and Control Mode, press the
down key to step through the “INFO” mode to “MANUAL” mode.
23. Press and hold the right key for approximately 3 seconds until “1”
displays, indicating the stage number 1 is available for control.
ote:N In Manual Mode, the controller freezes the stages in their existing
state (ON, OFF, or HOLD). Therefore, it is important to ensure that at the
end of this step, the controller is returned to the Automatic Control Mode
by pressing the left key to return to the main screen that displays the
existing PF.
24. After activating all available steps, one should make note of the
displayed PF values, as that reading should be greater than or
equal to the target PF desired.
25. If the displayed PF (with the electrical system fully loaded and
all steps energized) is less than the target PF, then the selected
capacitor bank is not sized adequately to raise the PF to the
desired value. The customer should either upgrade the capacity
of the capacitor bank or the target PF value should be decreased
to prevent “PF alarms”.
3
Instruction Leaet IL159026EN
Effective February 2022
Replacement instructions
for CX with CX Plus controller
EATON www.eaton.com
Table 1. Default settings
Menu Function Default Customer
settings
100 Quick start setup
Un Nominal voltage (phase-phase) 208 V / 240 V /
480 V / 600 V
Ct CT-Ratio 600 (corresponds to
3000:5 CT ratio)
Pt VT-ratio 1.7 (240 V unit)
3.7 (480 V unit)
4.7 (600 V unit)
Ai Start automatic initializing N
PFC Start/Stop/Hold PF-control On
CP1 Target-PF 1 0.95i
St Switching time delay 60 s
Out Type of each step (1, 2, 3…12) Auto (for each step
installed in unit),
Fixed Off (for unused
controller outputs)
200 Setup measuring system
201 Nominal voltage (phase-phase) 208 V / 240 V /
480 V / 600 V
202 CT-ratio 600 (corresponds to
3000:5 CT ratio)
203 VT-ratio 1.7 (240 V unit)
3.7 (480 V unit)
4.7 (600 V unit)
204 Tolerance nominal voltage 20%
205 Voltage measuring Y = L–L
206 Phase-offset 90
207 Start automatic initializing N
208 Synchronization to frequency 60 (60 Hz unit)
209 Temperature offset 0 °C
300 Setup control system
301 Switching threshold 55%
302 Target-PF 1 0.95i
303 Target-PF 2 0.95i
304 Target-PF 2 at KW-export N
305 Switching time delay 60 s
306 Switching time delay for fine control 10 s
307 Fine control active N (for units with
equalstage sizes),
Y(for units with
multiple stage sizes)
308 Automatic Stage detection N
309 Block defective Capacitors N
310 Start/Stop/Hold PF-control On
311 Control algorithm 1
312 Reactive-power offset 0
313 Asymmetrical switching time delay 1
314 Switch-off capacitors in leading
condition
N
315 Distribute sw. operations N
316 Detect faulty stages Y
400 Setup capacitor database
401 Discharge time 60 s
402 Capacitor size: step 1…max. 12 Varies (see equipment
drawings for step size,
typically 25, 50, or
100kvar capacitive)
Menu Function Default Customer
settings
400 Setup capacitor database,
continued
403 Type of exit: step 1…max. 12 Auto (for each step
installed in unit),
Fixed Off (for unused
controller outputs)
404 Switching operations: step 1…max. 12 0
405 Operations hours counter:
step 1…max. 12
0 h
406 Fan relay as stage output N
500 Setup alarm system
501 Reset alarms manually N
502 THD-U threshold 6%
503 Disconnect capacitors when THD > N
504 THD alarm delay 120 s
505 Stop control if I=0 N
506 Service alarm N
507 Max. operations per step 262 k
508 Max. operation hours of BLR-ACX-V 65.5 k
509 Max. operation hours per step 65.5 k
510 THD-I threshold 20%
511 Digital input logic Y
512 Temp. threshold level 1
(fan control, typeof exit: AL)
40 °C
513 Temp. threshold level 2,
disconnect capacitors
55 °C
514 Control alarm (target cannot be reached) Y
515 Faulty stages alarm Y
516 Stage power loss alarm Y
517 Flashing display N
518 Digital input function CP2
519 I-Low alarm suppr. Y
520 Switch off active stages if digital
inputalarm
N
521 I-Low alarm Y
522 I-High alarm delay 10 s
523 Switch-off interval 60 s
600 Reset
601 Reset to default values N
602 Reset capacitor database to default N
603 Reset operation hours N
604 Reset average PF N
605 Reset max. temperature N
606 Reset alarm N
607 Info firmware —
608 Change password 242
609 Restart first setup N
700 Modbus
—Baud rate 19.2 k
—Parity and stop bits EVEN
—Slave address 1
800 System
801 Backlight during commissioning mode N
802 Backlight delay time 0.25 h
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
© 2022 Eaton
All Rights Reserved
Printed in USA
Publication No. IL159026EN / Z26043
February 2022
Eaton is a registered trademark.
All other trademarks are property
of their respective owners.
Replacement instructions
for CX with CX Plus controller
Instruction Leaet IL159026EN
Effective February 2022
Main screen
Measurement Mode
U Voltage ULL (V)
▼
U Voltage ULN (V)
▼
I Current (A)
▼
P active power (W)
▼
Q reactive power (VAR)
▼
∆ Q reactive power to target
▼
S apparent power (VA)
▼
THD U
▼
Har U (3rd harmonic U)
▼
Har U (5th harmonic U)
▼
Har U (7th harmonic U)
.
.
.
Har U (19th harmonic U)
▼
COS Phi (displacement power factor)
▼
PF (kW/kVA)
▼
APF (average power factor)
▼
F (frequency)
▼
t (temperature)
▼
thi (maximum temperature)
▼
OPh (operation hours)
Manual Mode
1 (Step 1)
▼
ON
▼
OFF
▼
2 (Step 2)
▼
ON
▼
OFF
▼
3 (Step 3)
▼
ON
▼
OFF
.
.
.
13 (Step 13)
▼
ON
▼
OFF
▼
14 (Step 14)
▼
ON
▼
OFF
Basic Programming Mode
(100 level menu)
Un (nominal voltage ULL)
▼
CT (CT ratio)
▼
PT (PT or VT ratio)
▼
Ai (automatic initializing)
▼
PFC (power factor control on/off)
▼
CP1 (target power factor)
▼
St (switching time delay)
▼
Out (outputs) a
Setup
Advanced Programming Mode
(200–600 level menus)
push
▼
key for 3–5 seconds
Note: Pressing the down arrow will take the
user back to the top of the list.
Note: Pressing the down arrow again after 14
(Step 14) will take the user back to 1 (Step 1).
Manual screen
Setup screen Basic programming screen
a Firmware version dependent.
Note: Pressing the down arrow key after Out
will take the user back to the top of the list.
Push the right arrow
key for 3–5 seconds.
Push the right arrow
key for 3–5 seconds.
INFO
Push the right arrow
key for 1 second.
Figure 4. Menu map