Eaton Powerware Series User manual

Eaton Power Distribution Rack (PDR)
208V
User’s Guide
®

Eaton, Powerware, Cutler−Hammer, Power Xpert, and X−Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Modbus is a registered trademark of Schneider Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection
Association, Inc. All other trademarks are property of their respective companies.
ECopyright 2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton Corporation.

Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
ICES−003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES-003.
Cet appareil numérique de classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada, ICES-003.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
SHarmonized Standards: IEC 61000−3−12, IEC 60950−1:2001
SEU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits
2004/108/EC, Council Directive relating to electromagnetic compatibility
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN−02920 Espoo
Finland
Phone: +358−9−452 661
Fax: +358−9−452 665 68

Special Symbols
The following are examples of symbols used on the product to alert you to important information:
RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such
as important operating and maintenance instructions.
This symbol indicates that you should not discard the product in the trash. This product must be disposed
of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the
trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

EATON Power Distribution Rack (208V) User’s Guide S164201720 Rev 1 www.powerware.com i
Table of Contents
1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety Warnings 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Equipment 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planning the Cabinet Location 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Cabinet 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Accessory Kit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Cabinet 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moving the Cabinet to its Final Location 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the PDR 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Solid Side Panel 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Side Panel with Breakers 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Exterior Doors and Interior Barriers 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Input and Output Power 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Startup 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Interior Barriers, Exterior Doors, and Side Panels 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Completing the Installation Checklist 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operation 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel Functions 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMS Meter Levels 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Functions 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu Map 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Options 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Protection Option 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Configuration 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMS System Level Monitoring 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMS Branch Circuit Monitoring System 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Breaker Access 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup and Shutdown 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shutdown 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important Safety Instructions 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANNUAL Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating the Firmware 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short Circuits 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used PDR 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS
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6 Specifications 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Specifications 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration Schematics 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Troubleshooting 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarms and Conditions 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Support 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Warranty 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EATON Power Distribution Rack (208V) User’s Guide S164201720 Rev 1 www.powerware.com 1
Chapter 1 Introduction
The Eaton®Power Distribution Rack (PDR), part of the Powerware®series, is designed
to provide increased distribution capacity in a standard data center enclosure that can
be placed anywhere within or at the end of the aisle, depending on configuration.
Providing outstanding performance and reliability, the PDR’s unique benefits include
the following:
S208/120V, 50 Hz or 60 Hz three−phase power distribution unit, with one to four
panelboards, delivering up to 168 branch breakers
SSingle−feed or dual−feed voltage sources (400A, 600A, 800A)
SStandard top and bottom cable entry in a free−standing structure
SEasy installation and servicing with front and rear access, spacious wireways, and
removable side panels, exterior doors, and interior barriers
SConduit entry plates with plugged holes instead of knockouts
SDisplay viewable through the front exterior door for ease of use
SLockable exterior doors and secure interior barriers accessible only by tool
SFirmware that is field upgradeable
SSeparate isolated neutral busbar for each panelboard to connect the output cable
neutral conductor, in addition to a separate ground busbar that may be configured
for an isolated ground system
SEnergy Management System (EMS) monitoring with single or dual displays.
EMS provides two levels of configuration and metering: System Level Monitoring
and Branch Circuit Monitoring System (BCMS). With BCMS, you can see the
current values of each of the distribution branch breakers, letting you measure,
plan, and manage power with greater precision.
EMS also provides communication options such as network connectivity. The
Power Xpert®Gateway Card installed in the X−Slot®communication bay provides
remote monitoring through a Web browser interface, e−mail, and a network
managment system using SNMP; connects to a twisted−pair Ethernet
(10/100BaseT) network. Modbus®TCP support provides direct integration of the
PDR’s parameters to a Building Management System (BMS). It has a built−in
switching hub that allows one additional network device to be connected to the
network without the requirement of an additional network drop.
NOTE LAN drops for use with the X−Slot card must be provided by the customer.

INTRODUCTION
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The following options for the PDR are available:
SChoice of input connection:
Configuration Input Connection Aisle Location
Quad−Feed Input Direct connection to each panelboard breaker for one−, two−, three−, or four−input feed Anywhere in aisle
Single 800A Main Input Lug Connection into a main lug (up to 800A) mounted behind panelboard Anywhere in aisle
Dual 800A Main Input Lug Connection into dual main lugs (up to 800A) mounted behind panelboards on front and rear Anywhere in aisle
Single 400A Main Input Breaker Connection to a single 400A main breaker mounted on the side of the cabinet End of aisle only
Dual 400A Main Input Breaker Connection to dual 400A main breakers mounted on the side of the cabinet End of aisle only
Single 600A Main Input Breaker Connection to a single 600A main breaker mounted on the side of the cabinet End of aisle only
Dual 600A Main Input Breaker Connection to dual 600A main breakers mounted on the side of the cabinet End of aisle only
SThree−phase panelboard options for front and/or rear:
NOTE For a single−feed input, the minimum PDR configuration is one panelboard on the front.
Model
Number of
Panelboards
per Side
Type of Panelboard Number of Poles Capacity Panelboard Breaker Rating
(Overall Short Circuit Rating)
PDR
1 or 2 Cutler−Hammer®column 42 320A 320A (10 kA)
1 or 2 Cutler−Hammer column 42 225A 225A (10 kA)
SSingle 800A Main Input Lug, Dual 800A Main Input Lug, Single 400A Main Input Breaker,
Dual 400A Main Input Breaker, Single 600A Main Input Breaker, and Dual 600A Main Input
Breaker configurations. Choice of calculated or measured neutral current
SBranch circuit breakers installed at the factory
SSurge protection with Transient Voltage Surge Suppression / Surge Protective
Device (TVSS/SPD)
SEnvironmental Monitoring Probe (EMP) for monitoring ambient temperature and
humidity. The EMP also provides contact states for two additional devices that are
plugged into the EMP.
SFront exterior door options:
− Perforated door
− Glass door
− Perforated door with a cutout for the display
NOTE The rear door is a perforated split door.

INTRODUCTION
EATON Power Distribution Rack (208V) User’s Guide S164201720 Rev 1 www.powerware.com 3
Figure 1 shows a PDR.
Display
Branch Circuit Breaker
View Slot (2 places)
TVSS/SPD Indicator
(2 places)
X−Slot Communication Bay
Panelboard Breaker
(2 places)
Tool Access Slot
(2 per interior barrier)
Panel Names (viewed from front):
Panelboard1F (front) Panelboard2F (front)
Panelboard1R (rear) Panelboard2R (rear)
Figure 1. PDR (Exterior Door Not Shown)

INTRODUCTION
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