Eaton Bussmann Quik-Spec Manual

Power Module™ Switch
Elevator Disconnect
Instruction Leaflet
Read and
retain for
future
reference
3A1341RevB

2 3A1341RevB
Cooper Bussmann Power Module™ Switch
TABLE OF CONTENTS
Section Page
Danger and warnings for installation, operation and maintenance
of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Catalog Number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Transformer Fuse Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lug Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Wiring
Options R1 & F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Options R1 & F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Options R2 & F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Customer assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
For more information, visit the Cooper Bussmann online at
www.cooperbussmann.com/DatasheetsEle for Data Sheet #1145

3A1341RevB 3
Cooper Bussmann Power Module™ Switch
Hazardous Voltage
Will cause severe injury or death.
Working on or near energized circuits poses a serious risk of
electrical shock. De-energize all circuits before installing or
servicing this equipment and follow all prescribed safety
procedures.
IMPORTANT
These procedures do not claim to cover all possible details or variations encountered with
the Power Modules™ Switch elevator disconnect. Nor do they provide for all possible
conditions that may be encountered. If further information is desired or needed to address
any particular issue not covered in this document, contact your Cooper Bussmann
representative. The information in this document does not relieve the user from exercising
good judgment, nor from using sound safety practices.
Note: Because Cooper Bussmann has a policy of continuous product improvement, we
reserve the right to change design specifications without notice. Should a conflict arise
between the general information in this document and the contents of drawings or
supplementary material, or both, the latter shall take precedence. For the latest version of
this Instruction Leaflet, download "Instruction Leaflet" from the Cooper Bussmann website
at: www.cooperbussmann.com/PowerMod.
The contents of this Instruction Leaflet are not part of, nor do they modify, any prior or
existing agreement, commitment or relationship. The Cooper Bussmann terms and
conditions of sale constitute the entire obligation of Cooper Bussmann. The warranty in the
terms and conditions of sale is the sole warranty of Cooper Bussmann. Any statements in
this document do not create new warranties or modify any existing warranty.
QUALIFIED PERSON
For the purpose of this Instruction Leaflet, a qualified person:
(a) is familiar with the subject equipment and the hazards involved with their application,
use, administration and maintenance.
(b) is trained and authorized to de-energize, clear, ground, and tag circuits and
equipment in accordance with established safety practices.
(c) is trained in the proper care and use of personal protective equipment such as
rubber gloves, hard hat, safety glasses or face shields, arc flash clothing, etc., in
accordance with established safety practices.
(d) is trained to render first aid.
(e) has received safety training to recognize and avoid the hazards involved.
(f) has the skills and knowledge pertaining to the construction and operation of this
equipment and its installation.

4 3A1341RevB
Cooper Bussmann Power Module™ Switch
Signal Words
The signal words “DANGER,” “WARNING,” “CAUTION” and “NOTICE” (along with their
assigned symbol) throughout this manual indicate the degree of hazard the user may
encounter.
These symbols and words are defined as:
DANGER: Indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE: Indicates a hazardous situation which, if not avoided, could result in property
damage.
Safety Concerns
The following are important safety precautions that Power Modules™ Switch elevator
disconnect users should observe at all times. This summary is not comprehensive. It is
assumed the Power Modules Switch elevator disconnect user will follow standard safety
precautions for working in an electrical environment. For more information on safety
precautions and procedures, consult the following sources:
Cooper Bussmann Safety BASICs™ Handbook for Electrical Safety, Edition 2, 2005.
Websites:
National Fire Protection Association (NFPA): www.nfpa.org.
Underwriters Laboratories (UL): www.ul.com.
National Electrical Manufacturers Association (NEMA): www.nema.org.
International Electrotechnical Commission (IEC): www.iec.ch.

3A1341RevB 5
Cooper Bussmann Power Module™ Switch
Catalog Number System
The following catalog numbering system defines a Power Module Switch
construction.
B

6 3A1341RevB
Cooper Bussmann Power Module™ Switch
Transformer Fuse Table
* Specifications only apply to mechanical (screw) lugs. Attaching lugs and accessories to these devices
may require other torque specifications.
Power Module Voltage/ Primary Secondary
Transformer Voltage Fuse (amps) Fuse (amps)
208/120 FNQ-R-2 FNM-1 1/4
240/120 FNQ-R-2 FNM-1 1/4
480/120 FNQ-R-1 FNM-1 1/4
600/120 FNQ-R-1 FNM-1 1/4
Lug Torque Specifications (Lb-In)
30A 60A 100A 200A 400A
Lugs* PS PS PS PS PS
MCCB Lug Torque 50 50 50 200 275
Fuse Lug Torque 25 45 120 275 275
Neutral Lug Torque 35 45-120 120 275 500
Ground Lug Torque 35 45 50 375 375
Connection Table
Single Output - Fuse Installed
Primary Secondary
Volt Term. Volt Term. Volt Term
200 H4-H3 23 XF-X2 110 XF-X1
208 H4-H3 24 XF-X2 115 XF-X1
220 H4-H2 23 XF-X2 110 XF-X1
230 H4-H2 24 XF-X2 115 XF-X1
240 H4-H2 25 XF-X2 120 XF-X1
440 H4-H1 23 XF-X2 110 XF-X1
460 H4-H1 24 XF-X2 115 XF-X1
480 H4-H1 25 XF-X2 120 XF-X1
Note: If both outputs are used simultaneously,
fusing should be done off of the transformer,
with X3 replacing XF.
Move Lead H to Select Input Voltage
H1 H2 H3 H4
B100-2207-8
C0100E5EFB
X3 X2 XF X1

3A1341RevB 7
Cooper Bussmann Power Module™ Switch
R1 & F1 Options

8 3A1341RevB
Cooper Bussmann Power Module™ Switch
R1 & F3 Options
.

3A1341RevB 9
Cooper Bussmann Power Module™ Switch
R2 & F1 Options

10 3A1341RevB
Cooper Bussmann Power Module™ Switch
Maintenance
To help assure proper operation of the Cooper Bussmann Power Module Switch, all
components should be tested and inspected on an annual basis by a qualified
person. Cooper Bussmann suggests the following*:
Testing
• Performing these steps helps verify the Power Module Switch is properly operating. If
you are unable to successfully completed these steps, contact Cooper Bussmann.
• Make sure the system is energized and turned ON.
• Activate the fire alarm system contacts for shunt trip. (A fire alarm technician may be
required for this step.) If the Power Module Switch has a key test switch, use it to shunt
trip the unit without activating the fire alarm system.
• Shunt trip will energize the fire alarm isolation relay and close contact points 4 and 7.
• Closuring relay points 4 and 7 will energize the shunt trip coil, opening the switch
contacts, and actuating the switch and handle into the TRIP position.
• Verify that power is disconnected and the handle is in the TRIP position.
• Move the handle position to RESET, then allow handle to assume the OFF position.
• Move the handle from the OFF position to the ON position.
• Verify that power is restored.
Inspection
• Keep switch exterior and interior clean. Always follow prevailing safety rules when
servicing this product throughout the year.
• Periodically check lug torque values and keep them in specification. The chart on page 6
contains the torque values for the various switch amp ratings.
• Preventative maintenance should include a thermal-scan to uncover any portion
generating excessive heat that indicates an underlying problem.
• Any unexpected temperature increase, not related to load variations or ambient
temperature could signal a lug torque issue.
• Maximum temperature at any lug should never exceed 75°C under any operating
condition or load.
* Before performing any inspection or testing, notify affected building occupants that the elevator is
being taken out of service.
Electrical equipment may contain hazardous voltages. These
can cause electrical shock, burn or death.
Only qualified personnel should perform procedures involving
electrical equipment. Always properly ground equipment and
lockout electric power (de-energize) before accessing electrical
equipment and enclosures. All deadfronts and other shielding
must be in place before energizing this disconnect switch.
Take note of and follow all safety instructions in this Instruction
Leaflet.
Electrical Shock
Hazard

3A1341RevB 11
Cooper Bussmann Power Module™ Switch
NOTES

Customer Assistance
Customer Satisfaction Team
The Cooper Bussmann Customer Satisfaction Team is available to answer questions regarding
Cooper Bussmann products and services. Calls should be made Monday – Friday, 8:00 a.m. –
4:30 p.m. for all US time zones.
The Customer Satisfaction Team can be reached via:
• Phone: [phone]
• Toll-free fax: [phone]
• E-mail: [email protected]
Emergency and After-Hours Orders
To accommodate time-critical needs, Cooper Bussmann offers emergency and after-hours service
for next flight out or will call. Customers pay only standard price for the circuit protection device,
rush freight charges and a modest emergency fee for this service. Emergency and after-hours
orders should be placed through the Customer Satisfaction Team. Call:
• Monday – Friday, 8:00 a.m. – 4:30 p.m. Central Time 636-527-3877
• After hours 314-995-1342
Application Engineering
Application Engineering assistance is available to all customers. The Application Engineering team
is staffed by degreed engineers and available by phone with technical and application support
Monday – Friday, 8:00 a.m. – 5:00 p.m. Central Time.
Application Engineering can be reached via:
• Phone: [phone] • Fax: [phone]
• E-mail: [email protected]
Services
• Engineering: electrical system review, arc-flash hazards, selective coordination, labeling
requirements
• Training: electrical safety and safety programs, code compliance
• Testing: component testing for agency certifications
Contact us for more information on services:
• Phone: [phone] • E-mail: [email protected]
Online Resources
Visit www.cooperbussmann.com for the following resources:
• Product cross reference • Arc-flash calculator
• OSCAR™ 2.0 compliance software • Training modules
• Selective coordination application materials
12 3A1341RevB
Cooper Bussmann Power Module™ Switch
© 2011 Cooper Bussmann
www.cooperbussmann.com
Cooper Bussmann: Leading the Industry in
Downtime Reduction, Workplace Safety &
Code Compliance Solutions