Eaton 93PM 150 kW SIAC-B Three-Wire User manual

p/n: P-164000387
Revision 08
150 kW SIAC-B Three-Wire
150 kW SIAC-B Fo r-Wire
200 kW SIAC-B Three-Wire
200 kW SIAC-B Fo r-Wire
Installation and Operation Man al
Eaton®® 93PM Sidecar Integrated Accessory Cabinet-Bypass

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©Copyright 2013-2018 Eaton, Raleigh, NC, USA. All rights reserved. No part of this doc ment may be reprod ced in any way witho t the
express written approval of Eaton.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d installation et de maintenance des batteries et de l onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Features ...................................................................................................................................................1
1.2 Installation Features....................................................................................................................................1
1.3 Model Configurations ..................................................................................................................................1
1.4 Using This Manual ......................................................................................................................................4
1.5 Conventions Used in This Manual .................................................................................................................. 4
1.6 Symbols, Controls, and Indicators ..................................................................................................................5
1.7 For More Information ..................................................................................................................................5
1.8 Getting Help..............................................................................................................................................6
1.9 Equipment Registration ............................................................................................................................... 6
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................77
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ..........................................................................................................................................................................................................................................99
3.1 Use the following basic sequence of steps to install the SIAC-B:...........................................................................9
3.2 Creating an Installation Plan .......................................................................................................................... 9
3.3 Preparing the Site .......................................................................................................................................9
3.3.1 Environmental and Installation Considerations ............................................................................................9
3.3.2 Floor Mounting Brackets ...................................................................................................................... 21
3.3.3 SIAC-B Power Wiring Preparation........................................................................................................... 24
3.3.4 SIAC-B Interface Wiring Preparation ....................................................................................................... 31
3.4 Inspecting and Unpacking the SIAC-B .......................................................................................................... 32
IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 3355
4.1 Preliminary Installation Information............................................................................................................... 35
4.2 Unloading the Field Installed SIAC-B from the Pallet......................................................................................... 35
4.3 Mechanically Joining the UPS Cabinet and SIAC-B........................................................................................... 38
4.4 Electrically Connecting the UPS Cabinet and SIAC-B ........................................................................................ 39
4.4.1 Installing SIAC-B Internal Power Wiring ................................................................................................... 39
4.4.2 Installing SIAC-B Interface Connections................................................................................................... 44
4.5 Removing and Reinstalling the Factory Installed SIAC-B.................................................................................... 51
4.5.1 Electrically Disconnecting the UPS Cabinet and SIAC-B............................................................................... 51
4.5.2 Mechanically Disconnecting the UPS Cabinet and SIAC-B ........................................................................... 51
4.5.3 Mechanically Rejoining the UPS Cabinet and SIAC-B .................................................................................. 52
4.5.4 Electrically Reconnecting the UPS Cabinet and SIAC-B ............................................................................... 52
4.6 Unloading the Factory Installed SIAC-B from the Pallet and Mechanical Installation................................................. 53
4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation.................................................................................. 53
4.8 Installing SIAC-B External Power Wiring ........................................................................................................ 54
4.9 Initial Startup ........................................................................................................................................... 62
4.10 Completing the Installation Checklist........................................................................................................... 62
4.11 Installation Checklist ................................................................................................................................ 62

iv Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08
55 OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 6655
5.1 Onelines................................................................................................................................................. 65
5.2 System Onelines...................................................................................................................................... 67
5.3 Three Wire Schematics.............................................................................................................................. 74
5.4 Four Wire Schematics ............................................................................................................................... 77
66 SSIIAACC--BB OOppeerraattiinngg IInnssttrruuccttiioonnss............................................................................................................................................................................................................................................ 8811
6.1 Sidecar Integrated Accessory Cabinet-Bypass ................................................................................................ 81
6.1.1 Circuit Breakers.................................................................................................................................. 81
6.1.2 Using the UPS when an SIAC-B is Installed .............................................................................................. 81
6.1.3 Transferring the UPS to Maintenance Bypass using an SIAC-B ..................................................................... 84
6.1.4 Transferring the UPS from Maintenance Bypass using an SIAC-B.................................................................. 84
77 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 8877
7.1 Important Safety Instructions ...................................................................................................................... 87
7.2 Performing Preventive Maintenance ............................................................................................................. 87
7.2.1 DAILY Maintenance ............................................................................................................................ 87
7.2.2 PERIODIC Maintenance ....................................................................................................................... 87
7.2.3 ANNUAL Maintenance......................................................................................................................... 87
7.3 Maintenance Training ................................................................................................................................ 88
88 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................ 8899
8.1 Model Numbers ....................................................................................................................................... 89
8.2 Specifications .......................................................................................................................................... 89
8.2.1 Input ................................................................................................................................................ 89
8.2.2 Output.............................................................................................................................................. 89
8.2.3 Environmental and Safety Specifications.................................................................................................. 90
99 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 9911
9.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products.............................. 91
Table of Contents

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08 v
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM SIAC-B (Three or Four Wire) ............................................................................................ 2
Figure 2. Eaton 93PM 150 Capacity UPS with SIAC-B (Three or Four Wire) ............................................................. 3
Figure 3. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) ....................................................................4
Figure 4. Eaton 93PM 150 kW Capacity UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)..................... 12
Figure 5. Eaton 93PM 150 kW Capacity UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom
Views) ....................................................................................................................................... 13
Figure 6. Eaton 93PM 150 kW Capacity UPS with Left-Mounted SIAC-B (Three or Four Wire) –
Center of Gravity.......................................................................................................................... 14
Figure 7. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)................................. 16
Figure 8. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom Views) ................. 17
Figure 9. Eaton 93PM 200 kW UPS with Left-Mounted SIAC-B (Three or Four Wire) – Center of Gravity...................... 18
Figure 10. Eaton 93PM 200 kW UPS with Right-Mounted SIAC-B (Three or Four Wire) – Center of Gravity .................... 19
Figure 11. Eaton 93PM 150 kW Capacity UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear
View.......................................................................................................................................... 21
Figure 12. Eaton 93PM 150 kW Capacity UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Top
View.......................................................................................................................................... 22
Figure 13. Eaton 93PM 200 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear View ................ 23
Figure 14. Eaton 93PM 200 kW Capacity UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Top
View.......................................................................................................................................... 24
Figure 15. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet....................................... 32
Figure 16. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet....................................... 33
Figure 17. Eaton 93PM Field Installed SIAC-B as Shipped on Pallet ....................................................................... 34
Figure 18. Removing the Pallet Skids and Supports – Eaton 93PM Field Installed SIAC-B........................................... 36
Figure 19. Cabinet Attaching Brackets ............................................................................................................ 39
Figure 20. Left-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations .................................................... 41
Figure 21. Right-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations .................................................. 42
Figure 22. 93PM SIAC-B MIS Input Terminal Detail............................................................................................ 43
Figure 23. 93PM SIAC-B BIB Output Terminal Detail.......................................................................................... 43
Figure 24. 93PM SIAC-B RIB Output Terminal Detail.......................................................................................... 44
Figure 25. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location ........................................... 45
Figure 26. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location ........................................... 46
Figure 27. SIAC-B Interface Terminal Detail...................................................................................................... 47
Figure 28. 93PM 150 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location ............................. 49
Figure 29. 93PM 200 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location ............................. 50
Figure 30. UPS MBP Interface Terminal Detail.................................................................................................. 51
Figure 31. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence .................................................... 54
Figure 32. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations ............................. 56
Figure 33. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations ............................. 57
Figure 34. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations ..................... 58
Figure 35. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations ................... 59
Figure 36. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations ..................... 60

vi Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08
Figure 37. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations ................... 61
Figure 38. 93PM SIAC-B RIB Terminal Detail.................................................................................................... 62
Figure 39. Two-Breaker SIAC-B Internal Oneline ............................................................................................... 65
Figure 40. Three-Breaker SIAC-B Internal Oneline ............................................................................................. 66
Figure 41. Four-Breaker SIAC-B Internal Oneline ............................................................................................... 67
Figure 42. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Three-Wire) — System Online .................... 69
Figure 43. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Three-Wire) — System Online ................. 70
Figure 44. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC–B (Three-Wire) — System Online ................... 71
Figure 45. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Four-Wire) — System Online...................... 72
Figure 46. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Four-Wire) — System Online ................... 73
Figure 47. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC-B (Four-Wire) — System Online ..................... 74
Figure 48. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Two-Breaker Schematic ........................................ 75
Figure 49. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Three-Breaker Schematic....................................... 76
Figure 50. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Four-Breaker Schematic ........................................ 77
Figure 51. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Two-Breaker Schematic .......................................... 78
Figure 52. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Three-Breaker Schematic ........................................ 79
Figure 53. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Four-Breaker Schematic .......................................... 80
Figure 54. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Left-Mounted SIAC-B..................... 82
Figure 55. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Right-Mounted SIAC-B ................... 83
List of Fig res

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08 vii
LLiisstt ooff TTaabblleess
Table 1. SIAC-B Cabinet Weights ................................................................................................................. 10
Table 2. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass .................................................................................................. 25
Table 3. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B –
Four Breaker Maintenance Bypass .................................................................................................... 26
Table 4. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass .................................................................................................. 27
Table 5. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B –
Four Breaker Maintenance Bypass ................................................................................................... 28
Table 6. External Input Power Cable Terminations for the Eaton 93PM 150 kW Three-Wire SIAC-B ............................ 29
Table 7. External Input Power Cable Terminations for the Eaton 93PM 150 kW Four-Wire SIAC-B.............................. 29
Table 8. External Input Power Cable Terminations for the Eaton 93PM 200 kW Three-Wire SIAC-B ............................ 30
Table 9. External Input Power Cable Terminations for the Eaton 93PM 200 kW Four-Wire SIAC-B.............................. 31
Table 10. SIAC-B Interface Wiring Terminal Block Terminations............................................................................ 47
Table 11. SIAC-B MBP Interface Terminals ...................................................................................................... 48

viii Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08
List of Tables

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08 1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
The Eaton®93PM 150 kW and 200 kW Three-Wire Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is
designed for use with the 93PM 150 kW and 200 kW Three-Wire UPS systems. The 93PM 150 kW and 200
kW Four-Wire SIAC-B is designed for used with the 93PM 150 kW and 200 kW Four-Wire UPS systems. The
SIAC-B provides maintenance bypass functions with configurable features, enabling adaptation and expansion
without costly electrical rework.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 9 Warranty become void.
This service is offered as part of the sales contract for the UPS. Contact an Eaton service
representative in advance (a minimum two-week notice is required) to reserve a
preferred startup date.
11..11 FFeeaattuurreess
The following descriptions provide a brief overview of the SIAC-B functions:
• Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance.
The critical load is NOT protected in the Maintenance bypass mode.
• Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely
bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical
systems.
• Four breaker configuration (used with dual-feed systems): Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A
Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using
the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without
interrupting power to critical systems.
Figure 1 shows the SIAC-B. Figure 2 and Figure 3 show the SIAC-B mounted to the UPS cabinet.
11..22 IInnssttaallllaattiioonn FFeeaattuurreess
The SIAC-B is housed in a single cabinet factory or field attached to and directly integrated with the UPS
cabinet and can be ordered mounted on either the left or right side of the UPS, or shipped separately. The
SIAC-B matches the UPS cabinet in style and color. It has safety shields behind the removable front panel for
hazardous voltage protection and 2-hole bus bar lug input and output terminals reduce installation time. Power
wiring between the UPS and SIAC-B are factory installed. Output power wiring to the critical load is routed
using external conduit.
11..33 MMooddeell CCoonnffiigguurraattiioonnss
The following model configurations are available:
• Eaton 93PM 150 kW Three-Wire SIAC-B, Eaton 93PM 150 kW Four-Wire SIAC-B, Eaton 93PM 200 kW
Three-Wire SIAC-B, and Eaton 93PM 200 kW Four-Wire SIAC-B
–Right-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS
–Right-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB
–Right-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB,
and a RIB
–Left-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS

2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Man al P-164000387—Rev 08
–Left-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB
–Left-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB,
and a RIB
Figure 1. Eaton 93PM SIAC-B (Three or Four Wire)
Introd ction