Ecofit DuraStreet Series User manual

Installation Instructions DuraStreet®Series LED Light Engine
Safety
•The DuraStreet LED light engine is ETL listed and should be installed in accordance with the National Electric Safety
Code (NESC) and local regulations.
•Turn power off prior to installation and during maintenance.
•Installation and service must be performed by qualified personnel.
• Installation of this product confirms that the installer has read and accepts EcoFit’s Terms & Conditions. Section 2 of
these Terms & Conditions provides important information about the safe installation this product (see Exhibit 1).
Installation
The DuraStreet light engine is installed in existing roadway
luminaires. Use a bucket truck or other authorized lifting
equipment to reach the luminaire.
Step 1: Open The Door of Your Existing
Luminaire (Figure 1)
•Release the latch at the front of the luminaire.
•Almost all roadway luminaires use some kind of simple,
toolless, spring-loaded latch. The latch is typically wire-
formed, cast, or constructed of a similar material.
FIGURE 1: Open the door of the existing luminaire.
Typical
Roadway Luminaire
(By Others)
Page 1
Notices
•Customer is solely responsible for hiring or training qualified individuals for safe and proper installation of EcoFit
products. EcoFit expressly disclaims and customer assumes any liability for injuries or damages caused during
installation due to unqualified installation personnel, failure to heed warnings provided herein, or other improper or
unsafe installation of the EcoFit products.
•Prior to any installation, customer or its agent must perform a thorough inspection of the existing luminaire, and
determine, after taking into account the luminaire’ shape, size and weight, that DuraStreet light engines can be safely
installed in the luminaire. Consistent with prudent and best practices for luminaire maintenance, the luminaire should
be checked for any physical impairments, such as loose connections, cracks, rust, significant wear or deterioration of
any luminaire part, or any other indications that the luminaire may not be fit to safely house EcoFit’s products. If any
problems are found, then the DuraStreet unit should not be installed in the luminaire, and the luminaire should be
serviced—or replaced with a new luminaire—before installation.
• In the event the customer or customer’s agent cannot safely install EcoFit’s products without materially deviating from
these instructions, customer or its agent shall immediately contact EcoFit to find a mutually agreeable solution. As
more fully discussed in EcoFit’s Terms & Conditions (see Exhibit 1), any deviation from these instructions may void
the limited warranty, and EcoFit disclaims any liability for damage or injuries resulting from a deviation from these
instructions.

Step 2: Remove & Recycle The Existing
Lamp, Reflector & Lens (Figure 2)
•Lamp: Remove the lamp by rotating it counter-clockwise
out of the socket.
•Reflector: Remove any hardware attaching the reflector
to the luminaire housing, and remove the reflector.
oOn some models, the socket is attached to the reflector,
and will be removed with the reflector.
oIf required, remove any additional hardware attaching
the socket assembly to the luminaire housing.
•Lens: Loosen any hardware attaching the lens to the
luminaire housing, and remove the lens. Retain the lens
hardware in the luminaire to attach the DuraStreet light
engine (see Step 3).
Step 3: Install The DuraStreet LED Light
Engine (Figures 3–6)
DuraStreet light engines can be installed in virtually all
popular roadway luminaires. DuraStreet is designed to fit
directly in door frame lens opening of many roadway
luminaires, but adapter plates are required for some roadway
luminaires with larger lens openings. For more information
about the need for adapter plates, contact an EcoFit Lighting
representative and see Figures 3–6.
Step 3a. Installation Without An Adapter Plate (Figure 3)
For roadway luminaires with standard-size lens openings
(which do not require an adapter plate):
•Place the DuraStreet LED light engine in the door frame of
the luminaire.
•Use the existing lens hardware to secure the DuraStreet
unit.
•Securely attach the safety cable to an existing bolt
attachment in the luminaire housing.
FIGURE 2:Remove & recycle the existing lamp, reflector, lens,
ballast, capacitor, and other electrical components.
Page 2
Installation Instructions DuraStreet®Series LED Light Engine
FIGURE 3: Install the DuraStreet LED light engine.
Safety Cable
(Attach to Luminaire
Housing)
•Ballast, Capacitor & Other Existing Electrical Components: Removing & recycling the existing ballast, capacitor,
and other electrical components is optional, but recommended.

EcoFit Lighting
8527 Bluejacket Street
Lenexa, Kansas 66214
(866) 789-9449
www.ecofitlighting.com
Page 3
Installation Instructions DuraStreet®Series LED Light Engine
Step 3: Install The DuraStreet LED Light
Engine (Figures 3–6) CONTINUED
Step 3b. Installation With An Adapter Plate (Figures 46)
For roadway luminaires with lens openings larger than
standard-size (which require an adapter plate):
•Install 4–8 DuraStreet LensLocks™ to the mounting
platform of the DuraStreet LED light engine (see Figure 4).
•With the LensLocks attached to the DuraStreet LED light
engine, attach the appropriate adapter plate onto the light
engine. Make sure that the LensLocks snap onto the
adapter plate for secure attachment (see Figure 5).
•Install the assembled DuraStreet LED light engine and
attached adapter plate in the door frame of the luminaire,
as detailed above (see Figure 6).
FIGURE 4: Install the optional DuraStreet Lens Locks.
Note: DuraStreet LensLocks are not required in most
DuraStreet installations. They are required only for
certain cobra head luminaire housings that do not
provide a snug fit for the DuraStreet LED light engine.
LensLock
(Attach Between &
DuraStreet Light Engine &
(1) Luminaire Door Frame
or (2) Adapter Plate)
FIGURE 5: Attach the adapter plate to the DuraStreet LED light
engine.
Safety Cable
(Attach to Luminaire
Housing)
FIGURE 6: Install the assembled DuraStreet LED light engine
and adapter plate in the luminaire door frame.
Step 4: Attach The DuraStreet Power Leads
(Figures 7–9)
WARNING: Make sure AC power is OFF prior to
making electrical connections. Also, make sure
that supply voltage is 120-277.
Refer to the wiring diagram (see Figure 7) for instructions
showing the proper attachment of DuraStreet power leads.
FIGURE 7: Wiring diagram.

EcoFit Lighting
8527 Bluejacket Street
Lenexa, Kansas 66214
(866) 789-9449
www.ecofitlighting.com
Page 4
Installation Instructions DuraStreet®Series LED Light Engine
Step 4: Attach The DuraStreet Power Leads
(Figures 7–9) CONTINUED
WARNING: Make sure AC power is OFF prior to
making electrical connections. Also, make sure
that supply voltage is 120-277.
•DuraStreet wiring connections:
oDuraStreet Black Lead:
If a Photocell Is Used: Attach the DuraStreet black
lead to the switched, hot lead coming from the
photocell (see Figure 8).
If a Photocell Is Not Used: Attach the DuraStreet
black lead to the hot terminal of the existing luminaire
(see Figure 9).
oDuraStreet White Lead: Attach the DuraStreet white
lead to the neutral terminal block of the existing
luminaire. Note that this terminal provides a second hot
lead in 208/220/240VAC applications (see Figure 7).
oDuraStreet Green Lead: Attach the DuraStreet green
lead to the ground lead of the existing luminaire, or to an
existing ground lug.
•Existing Electrical Components: As noted above in Step
2, removing & recycling the existing ballast, capacitor, and
other electrical components is optional, but recommended.
oIf Existing Electrical Components Are Removed:
Remove all existing leads not required for the DuraStreet
light engine.
oIf Existing Electrical Components Are Not Removed:
Cap and secure existing leads connected to the existing
ballast and other electrical components.
FIGURE 8: Attach the DuraStreet power leads (with photocell).
If a photocell is used, attach the DuraStreet black lead
to the switched, hot lead coming from the photocell.
Note: Incoming power leads are omitted from the
drawing above.
Terminal Block
(Existing)
Safety Cable
(Attached)
FIGURE 9:Attach the DuraStreet power leads (without
photocell). If a photocell is not used, attach the
DuraStreet black lead to the hot terminal of the existing
luminaire. Note: Incoming power leads are omitted from
the drawing above.
Safety Cable
(Attached)
Terminal Block
(Existing)
Photocell
Receptacle
(Existing)
Switched Hot
Lead From
Photocell
(Existing)
Step 5: Close & Latch The Luminaire Door
Frame (Figure 10)
•Close the luminaire door. Avoid pinching all wires
between the luminaire door and body.
•Reconnect the latch at the front of the luminaire.
FIGURE 10:Close & latch the luminaire.

Step 6: Level The DuraStreet Light Engine To The Street (Figure 11)
To ensure optimal photometric performance, make sure the DuraStreet light engine is installed level to the street
surface. Failure to do so may produce unintended glare, inappropriate light cutoff behind the pole (or even in front of it),
and other undesirable effects.
EcoFit Lighting
8527 Bluejacket Street
Lenexa, Kansas 66214
(866) 789-9449
www.ecofitlighting.com
Page 5
Installation Instructions DuraStreet®Series LED Light Engine
Correct Incorrect
FIGURE 11: Level the DuraStreet light engine to the street. Note: Type II/III distribution is depicted above.
Maintenance
•Field Service: The DuraStreet light engine is a sealed unit comprised of an LED driver, LEDs, optical devices, and
an acrylic cover. No field maintenance of the unit is advisable. Contact an EcoFit Lighting representative if field
service is required.
•Cleaning: Use a mild soap or detergent to clean the acrylic cover. Wash thoroughly, using a soft cloth, or brush if
necessary. Rinse in clean, cold water and wipe dry.

STANDARD TERMS AND CONDITIONS (EXHIBIT 1)

LIMITED WARRANTY (EXHIBIT 2)
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