Lincoln Electric POSIMATIC 1E Mounting instructions

POSITIONERS
POSIMATIC 1E
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
MACHINE No W000315254
EDITION : EN Instructions for use REF: 8695 6634
REVISION : Q
DATE : 04-2019 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 6634
POSIMATIC 1E I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - AIRBORNE NOISE .............................................................................................................2
2 - SPECIFIC SAFETY INSTRUCTIONS.................................................................................2
C - DESCRIPTION .............................................................................................................................6
1 - MAIN CHARACTERISTICS ................................................................................................6
2 - DETAILED DESCRIPTION.................................................................................................9
D - ASSEMBLY - INSTALLATION ....................................................................................................10
E - OPERATOR MANUEL .................................................................................................................11
F - MAINTENANCE............................................................................................................................12
1 - SERVICING.........................................................................................................................12
2 - SPARE PARTS...................................................................................................................13
PERSONAL NOTES ..........................................................................................................................18

8695 6634
II POSIMATIC 1E
INFORMATIONS
DISPLAYS AND PRESSURE GAUGES
The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be
considered as indicators
REVISIONS
REVISION J 01/08
DESIGNATION
PAGE
Création en informatique +
Création mono-lingue
-
REVISION K 09/08
DESIGNATION
PAGE
Complete update + spareparts newoffer
-
REVISION L 02/13
DESIGNATION
PAGE
Update
Spare parts
C-6;E-9
REVISION M 12/14
DESIGNATION
PAGE
Spare parts
REVISION N 04/16
DESIGNATION
PAGE
Update
C-6 ; E-9
REVISION O 05/17
DESIGNATION
PAGE
Update
C-4 ; C-5 ; C-7
F-12 ; F-13
REVISION P 04/18
DESIGNATION
PAGE
To change logos
REVISION Q 04/19
DESIGNATION
PAGE
Update

8695 6634 / Q
POSIMATIC 1E A-1
A - IDENTIFICATION
Please enter the number of your equipment in the following box.
Quote this information in all correspondence.
1
Manufacturing factory code
4
Year manufactured
2
Manufacturing year code
5
Product type
3
Product serial no.

8695 6634 / Q
B-2 POSIMATIC 1E
B - SAFETY INSTRUCTIONS
For general safety instructions, please refer to the specific manual supplied with the equipment.
1 - AIRBORNE NOISE
Please refer to the specific manual supplied with the equipment.
2 - SPECIFIC SAFETY INSTRUCTIONS
The positioner must be placed on flat and sufficiently strong ground.
Before using the machine, make sure that all the guards are in place.
All guard covers must be screwed in.
Only authorised personnel may access electrical cabinets, which must
have locking systems.
Check the state of the electrical cables (supply and controls).
Carry out a dry test run of the rotation movement and make sure the
safety systems are operating correctly.
Do not exceed the tilting and rotating torques which determine the
maximum admissible load (see diagrams on the equipment).
Do not let loads fall hard on the equipment.
Fully tighten the workpiece(s) on the positioner table.

8695 6634 / QB - SAFETY INSTRUCTIONS
POSIMATIC 1E B-3
The positioner equipped with its load works within a certain area,
regardless of its angular and rotation position.
That area must be kept free from any obstacles that could hinder the
movements of the positioner and its load, or the free movement of the
operator.
Never use the positioner table as a sheet metal working table or
heat the workpiece without taking basic precautions.
If the equipment is used for welding, make sure that the ground
of the power source is connected to the piece before you start
welding.
Never modify the machine. The positioner is not designed for
anchoring or lifting equipment
The use of Personal Protective Equipment (PPE) is mandatory.
Clean the working area from time to time.
Machine maintenance must be carried out with all the energy
supplies switched off.

B - SAFETY INSTRUCTIONS 8695 6634
B-4 POSIMATIC 1E
ESSENTIAL INSTRUCTIONS FOR THE USE OF THE POSITIONER WHILE PROTECTING
HUMAN SAFETY AND THE LIFE OF THE DEVICE
- Read the instructions for use and maintenance carefully, and also the instructions
below.
- Never exceed the tilt and rotation torques that determine the maximum permissible load.
- Make sure that the working of the device is not hindered by tools and/or objects left near
the moving parts or collisions between the connections of rotating parts and fixed
elements (floor, frame feet, posts, workshop structures etc.)
- Do a DRY RUN OF THE MOVEMENTS and make sure that the safety devices and
systems are operating correctly, particularly the limit switches.
- NEVER TRY ANY MANOEUVRES with a person on or under the load.
- CLAMP the piece or pieces on the positioner table securely.
- Do not drop loads on the devices suddenly.
- Put back the guard covers of electrical and mechanical parts before starting up the
device.
- Never touch electrical or mechanical devices before disconnecting them.
- Make sure that the power and control conductors of the device are in good condition.
- Never use the positioner table as a boiler-work table or warm up table without taking
basic precautions.
- Follow the lubricating instructions, which require the periodic verification of the device,
and keep the operations safe.

8695 6634 / QB - SAFETY INSTRUCTIONS
POSIMATIC 1E B-5

8695 6634 / Q
C-6 POSIMATIC 1E
C - DESCRIPTION
POSIMATIC is a bench positioner with rotation driven by a variable-speed motor and manual tilting over
135° with the facility to lock it in position. It is made up by assembling two arched metal blanks located on
either side of a box that acts as a spacer and encloses the electrical equipment.
The top of the blanks are fitted with the shafts that make it possible for the rotating assembly to turn.
The control console at the rear has the various controls and safety systems and a warning to remind the user
of the load that must not be exceeded depending on the position of the centre of gravity of the piece.
A pedal located at the end of a 3-metre cable is used by the operator to control rotation. It leaves the hands
free for carrying out the welding work.
The speed variation is done by means of an electronic variator.
The rotation movement is not reversible in the standard 0.25 - 5 rpm version.
1 - MAIN CHARACTERISTICS
Horizontal table load
100 kg (1)
All other position load
50 kg (2)
a) Tilt
- maximum holding torque
4,5 m.DaN
- manual tilt
- table tilt angle
135°
- tilt shaft/table distance
0.075 m
b) Rotation
- maximum rotation torque
2 m.DaN
- min. rotation speed (in rpm)
0.2
- max. rotation speed (in rpm)
5
- variation ratio
1 - 25
- rotation motor power
50 W
- Irreversible movement; the load cannot in any case drive the table.
c) Table
- dimensions
Ø 300 mm
- Ø of shaft passage
28 mm
d) Dimensions
- height
385 mm
- length
397 mm
- width
300 mm