Lincoln Electric POSIMATIC 1E Mounting instructions

POSITIONERS
POSIMATIC 1E
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
MACHINE No W000315254
EDITION : EN Instructions for use REF: 8695 6634
REVISION : Q
DATE : 04-2019 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 6634
POSIMATIC 1E I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - AIRBORNE NOISE .............................................................................................................2
2 - SPECIFIC SAFETY INSTRUCTIONS.................................................................................2
C - DESCRIPTION .............................................................................................................................6
1 - MAIN CHARACTERISTICS ................................................................................................6
2 - DETAILED DESCRIPTION.................................................................................................9
D - ASSEMBLY - INSTALLATION ....................................................................................................10
E - OPERATOR MANUEL .................................................................................................................11
F - MAINTENANCE............................................................................................................................12
1 - SERVICING.........................................................................................................................12
2 - SPARE PARTS...................................................................................................................13
PERSONAL NOTES ..........................................................................................................................18

8695 6634
II POSIMATIC 1E
INFORMATIONS
DISPLAYS AND PRESSURE GAUGES
The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be
considered as indicators
REVISIONS
REVISION J 01/08
DESIGNATION
PAGE
Création en informatique +
Création mono-lingue
-
REVISION K 09/08
DESIGNATION
PAGE
Complete update + spareparts newoffer
-
REVISION L 02/13
DESIGNATION
PAGE
Update
Spare parts
C-6;E-9
REVISION M 12/14
DESIGNATION
PAGE
Spare parts
REVISION N 04/16
DESIGNATION
PAGE
Update
C-6 ; E-9
REVISION O 05/17
DESIGNATION
PAGE
Update
C-4 ; C-5 ; C-7
F-12 ; F-13
REVISION P 04/18
DESIGNATION
PAGE
To change logos
REVISION Q 04/19
DESIGNATION
PAGE
Update

8695 6634 / Q
POSIMATIC 1E A-1
A - IDENTIFICATION
Please enter the number of your equipment in the following box.
Quote this information in all correspondence.
1
Manufacturing factory code
4
Year manufactured
2
Manufacturing year code
5
Product type
3
Product serial no.

8695 6634 / Q
B-2 POSIMATIC 1E
B - SAFETY INSTRUCTIONS
For general safety instructions, please refer to the specific manual supplied with the equipment.
1 - AIRBORNE NOISE
Please refer to the specific manual supplied with the equipment.
2 - SPECIFIC SAFETY INSTRUCTIONS
The positioner must be placed on flat and sufficiently strong ground.
Before using the machine, make sure that all the guards are in place.
All guard covers must be screwed in.
Only authorised personnel may access electrical cabinets, which must
have locking systems.
Check the state of the electrical cables (supply and controls).
Carry out a dry test run of the rotation movement and make sure the
safety systems are operating correctly.
Do not exceed the tilting and rotating torques which determine the
maximum admissible load (see diagrams on the equipment).
Do not let loads fall hard on the equipment.
Fully tighten the workpiece(s) on the positioner table.

8695 6634 / QB - SAFETY INSTRUCTIONS
POSIMATIC 1E B-3
The positioner equipped with its load works within a certain area,
regardless of its angular and rotation position.
That area must be kept free from any obstacles that could hinder the
movements of the positioner and its load, or the free movement of the
operator.
Never use the positioner table as a sheet metal working table or
heat the workpiece without taking basic precautions.
If the equipment is used for welding, make sure that the ground
of the power source is connected to the piece before you start
welding.
Never modify the machine. The positioner is not designed for
anchoring or lifting equipment
The use of Personal Protective Equipment (PPE) is mandatory.
Clean the working area from time to time.
Machine maintenance must be carried out with all the energy
supplies switched off.

B - SAFETY INSTRUCTIONS 8695 6634
B-4 POSIMATIC 1E
ESSENTIAL INSTRUCTIONS FOR THE USE OF THE POSITIONER WHILE PROTECTING
HUMAN SAFETY AND THE LIFE OF THE DEVICE
- Read the instructions for use and maintenance carefully, and also the instructions
below.
- Never exceed the tilt and rotation torques that determine the maximum permissible load.
- Make sure that the working of the device is not hindered by tools and/or objects left near
the moving parts or collisions between the connections of rotating parts and fixed
elements (floor, frame feet, posts, workshop structures etc.)
- Do a DRY RUN OF THE MOVEMENTS and make sure that the safety devices and
systems are operating correctly, particularly the limit switches.
- NEVER TRY ANY MANOEUVRES with a person on or under the load.
- CLAMP the piece or pieces on the positioner table securely.
- Do not drop loads on the devices suddenly.
- Put back the guard covers of electrical and mechanical parts before starting up the
device.
- Never touch electrical or mechanical devices before disconnecting them.
- Make sure that the power and control conductors of the device are in good condition.
- Never use the positioner table as a boiler-work table or warm up table without taking
basic precautions.
- Follow the lubricating instructions, which require the periodic verification of the device,
and keep the operations safe.

8695 6634 / QB - SAFETY INSTRUCTIONS
POSIMATIC 1E B-5

8695 6634 / Q
C-6 POSIMATIC 1E
C - DESCRIPTION
POSIMATIC is a bench positioner with rotation driven by a variable-speed motor and manual tilting over
135° with the facility to lock it in position. It is made up by assembling two arched metal blanks located on
either side of a box that acts as a spacer and encloses the electrical equipment.
The top of the blanks are fitted with the shafts that make it possible for the rotating assembly to turn.
The control console at the rear has the various controls and safety systems and a warning to remind the user
of the load that must not be exceeded depending on the position of the centre of gravity of the piece.
A pedal located at the end of a 3-metre cable is used by the operator to control rotation. It leaves the hands
free for carrying out the welding work.
The speed variation is done by means of an electronic variator.
The rotation movement is not reversible in the standard 0.25 - 5 rpm version.
1 - MAIN CHARACTERISTICS
Horizontal table load
100 kg (1)
All other position load
50 kg (2)
a) Tilt
- maximum holding torque
4,5 m.DaN
- manual tilt
- table tilt angle
135°
- tilt shaft/table distance
0.075 m
b) Rotation
- maximum rotation torque
2 m.DaN
- min. rotation speed (in rpm)
0.2
- max. rotation speed (in rpm)
5
- variation ratio
1 - 25
- rotation motor power
50 W
- Irreversible movement; the load cannot in any case drive the table.
c) Table
- dimensions
Ø 300 mm
- Ø of shaft passage
28 mm
d) Dimensions
- height
385 mm
- length
397 mm
- width
300 mm

8695 6634 / QC - DESCRIPTION
POSIMATIC 1E C-7
Total weight of device
30 kg
Welding earth clamp
100% capacity
300 A
60% capacity
400 A
Power
Voltage
230 V
400 V
Max. consumed intensity
0.4 A
0.2 A
Max. power
0.1 KVA
Frequency
50/60 Hz
(1) Max Off-centre shift : 45 mm
(2) See Diagram of tilt torque and Diagram of rotation torque

C - DESCRIPTION 8695 6634 / Q
C-8 POSIMATIC 1E
e) Diagram of tilt torque
Z1
Permitted zone
Z2
Forbidden zone (vertical table)
Y1
Load in Kg
L1
Distance / table in mm
f) Diagram of rotation torque
Z1
Permitted zone
Z2
Forbidden zone (vertical table)
Y2
Load in Kg
L2
Off-centre shift in mm

8695 6634 / QC - DESCRIPTION
POSIMATIC 1E C-9
2 - DETAILED DESCRIPTION
TABLE
The table is made as a single-piece iron casting with its tubular shaft.
The shaft is fitted on a ball bearing.
The table has six radial ports that make it possible to fix the parts to be positioned with bolts, and a smooth
central bore of Ø30 H8 and concentric ports to make it easier to centre the pieces.
TILT COMPONENTS
A smooth sector on the side of the casing may be blocked with a clamp system controlled by a screw (the
wrench is supplied with the equipment) in the position required by the operator.
EARTH CLAMP
The capacity of the earth clamp (300 - 400 A) is such that it makes it possible to use almost all welding
processes. However, when used for welding with powder flux, it is preferable to double it in order to enable
greater intensity.
Also, in order to keep the earth clamp from overheating, users are advised to use welding cables that have a
section that is of course compatible with the intensity conducted and its duty ratio.
The earth clamp must necessarily be connected in order to prevent damage to the ball bearings of the positioner.

8695 6634 / Q
D-10 POSIMATIC 1E
D - ASSEMBLY - INSTALLATION
The device is normally supplied to be powered with 400 VAC 50/60 Hz power.
To change the voltage, move wire no. 6 of the 230 V terminal of the transformer.
The main power is connected by means of a three-conductor wire. The customer
must use a male connector that is suited to the installation.
The pedal is connected to the board at 11 and 12.

8695 6634 / Q
POSIMATIC 1E E-11
E - OPERATOR MANUEL
The positioner has a switch SA1 for turning the power on.
The rotation direction of the table can be selected with the help of inverter SA2.
The positioner can only be started when SA1 and the pedal Pare connected.
Potentiometer P1 is used to modify the table speed.

8695 6634 / Q
F-12 POSIMATIC 1E
F - MAINTENANCE
1 - SERVICING
So that the machine continues to provide good service for as long as possible, a certain minimum of care and
maintenance is necessary
The frequency of this maintenance work is given on the basis of the production of one work station per day.
Maintenance should be more frequent if production is greater.
Your maintenance department may photocopy these pages so that it can follow up maintenance dates and
operations (tick as appropriate)
The positioner is designed to simplify the usual maintenance requirements of positioners. For instance, the
bearings have lifelong lubrication and do not require periodic lubrication.
All the parts of the geared motor, bearings, brushes, wheels and screws are designed to wear at the same time.
That means that the failure of one of them requires the replacement of all.
Weekly
Date of maintenance: / /
Regularly check the condition of the surfaces in contact with the earth clamp.
- Clean the gear teeth, especially at the back.
Lubrication: BP GR 153 GS
- Lubricate the gear teeth with a brush.
ESSO SURETT NX 5K
WYNN’S HPG

8695 6634 / QF - MAINTENANCE
POSIMATIC 1E F-13
2 - SPARE PARTS
How to order
The photos or sketches identify nearly every part in a machine or an installation
The descriptive tables include 3 kinds of items:
those normally held in stock: 
articles not held in stock: 
those available on request: no marks
(For these, we recommend that you send us a copy of the page with the list of parts duly
completed. Please specify in the Order column the number of parts desired and indicate the
type and the serial number of your equipment.)
For items noted on the photos or sketches but not in the tables, send a copy of the page
concerned, highlighting the particular mark.
For example:

normally in stock

not in stock
on request
Item
Ref.
Stock
Order
Designation
1
W000XXXXXX


Machine interface board
2
W000XXXXXX


Flowmeter
3
9357 XXXX


Silk-screen printed front panel
For parts order, give the quantity required and put the number of your machine in the box below.
TYPE :
Number:

F - MAINTENANCE 8695 6634 / Q
F-14 POSIMATIC 1E

8695 6634 / QF - MAINTENANCE
POSIMATIC 1E F-15

normally in stock

not in stock
on request
Item
Ref.
Stock
Order
Designation
2
W000140159


Short braid earth clamp
W000140762


R20 PEMORAX brushes (x2)
5
W000365910


160 tooth annular gear
6
W000365911


6009-2RS bearing
7
W000236876


Geared motor with pinion (5 rpm)
For parts order, give the quantity required and put the number of your machine in the box below.
TYPE :
Number:

F - MAINTENANCE 8695 6634 / Q
F-16 POSIMATIC 1E