Edsyn 971DH-230B User manual

OPERATINGREQUIREMENTS:
•230 V, 50 Hz
971DH-230/B
ATMOSCOPE®
SMD Hot Air Station
24V Tool
Air or nitrogen
input, 5.5 bar max.
(clean & dry)
Connect to tool
Male connector
Female connector
w/ check valve
Power switch
Temperature Control
RS199Sponge
PD533 Pod
PAS53
Pod Air Switch
PR570
Air Flow Regulator
connect
NOTSHOWN:
External Calibration Pots (left side)
1A fuse (under side)
• Automatic air shut-off
• Easy to use flow regulator
• Modulator assembly
• Easily converted to contact
soldering with NO-FUME system
• ESDsafe
• Hot air calibration capability
• Check valve equipped high
pressure hose
LST17-1
Compressedairornon-inflammablegassupply:
approx.1.4upto max. 5.5bar
(approx.138uptomax.551kPa)
(compressedairmustbewater-andoil-free)
Thehotairtoolitselfmustalwaysbe
placedinthetoolpodwhennotinuse.
Toavoidpersonalinjury,afaultyor
damagedpowercablemustbereplaced
bythemanufacturerorbyanauthorized
workshop.
Unplugfrompowersourcewhen
replacingthefuse,1A.
Forindooruseonly.
PRECAUTIONARY
MEASURES:
Safetyglassesmust
bewornwhenusing
thehotairstation

WT620
Hot Air Tip
RCS75
CHANGINGTIPS
1. Turn Tip counter-clockwise
by using a WT620 Tip
Wrench.
2. Remove and replace with
desired Tip.
You will need:
• MS412 Calibration
System
• TPL09Set(3items)
HOTAIRCALIBRATION
It is highly recommended to use new or a very clean thermo-
couple wires (never been use to calibrate soldering tips)
FOLLOWSET-UP ASILLUSTRATED
1. With the Hot Air Tip inside the TPL09-1,
place the center of the thermocouple
wire of the SDS100 inside the slot of
TPL09-1 Locator.
2. Turn on power and set Temperature
Control Knob to 205°C.
3. Turn Flow Regulator Knob to 4 - 5 SCFH
(2.4 lpm).
4. Adjust LO-Temp. Calibration Pot so the
Meter will read 205°C.
5. Set Temperature Control Knob to 427°C.
6. Adjust Hi-Temp. Calibration Pot so the
Meter will read 427°C.
Hot Air Tip
TPL09-1
Ceramic
Locator
SDS100
meter
FX635
use a 5/16 wrench to hold the
sleeve if tip is too tight.
PAS53PodAirSwitch
(Tool Pod not shown)
Flow in standard
cubic feet per hour,
scfh
PR570FlowRegulator
With tool out of the pod, push in
Tab to lock: Air on (continuous)
With tool in the pod, push in Tab
to lock: Air off (disable)
Tab
Fully clockwise
will shut off the flow.
scfh 5 10 15 20
li/m 2.4 4.7 7.1 9.4
OPERATION

.38in.
3/8 in
(9.5 mm)
.06in.
1/16 in.
(1.5 mm)
.25in.
1/4 in.
(6.4 mm)
.30in.
5/16 in.
(7.6mm)
.46in.
15/32 in.
(11.7 mm)
.59in.
19/32 in.
(14.9 mm)
.65in.
21/32 in.
(16.5 mm)
.30in.
5/16 in.
(7.6 mm)
.46in.
15/32 in.
(11.7 mm)
.59in.
19/32 in.
(14.9 mm)
.65in.
21/32 in.
(16 .5 mm)
.02in.
1/64 in.
(0.6 mm)
.04in.
3/64 in.
(0.9 mm)
.06in.
1/16 in.
(1.5 mm)
.03in.
1/32 in.
(0.8 mm)
.05in.
3/64 in.
(1.2 mm)
LT427
LT432
LT428
LT426
LT434
LT435
LT436
LT526
LT534
LT535
LT536
.17in.
3/16 in.
(4.3 mm)
.23in.
15/64 in.
(5.7 mm)
.35in.
3/8 in.
(8.9 mm)
.43in.
7/16 in.
(10.8 mm)
.12in.
1/8 in.
(3.2 mm)
.20in.
13/64 in.
(5.1 mm)
.28in.
17/64 in.
(7.0 mm)
.35in.
23/64 in.
(8.9 mm)
Description LW
Application
.020 in
(.5 mm)
FanTips
use a wide air
flow enough to
cover one whole
side of the SMD.
TurboFlow
for large
air flow.
ShortJetTip
for medium air
JetTip
for pin point
air flow.
Dual Flow Tips blow hot
air on both sides of the
SMD, not on the SMD.
ApplyAN112orAN122 ANTI-SEIZECOMPOUND
To Heater and Area of Tip Contact.
AN122 comes in syringe dispenser.
Hole Dia.
Hole
Dia.
Part
No.
SMD HotAirTips
See Catalog for SMD Helpers, Pull Wires and other tools used in
aiding SMD removal and placing.

LT448* .21 x .35 5.3 x 8.9 SO-14
LT483* .25 x .43 6.4 x 10.9 Ceramic DIP 16
LT449 .26 x .41 6.6 x 10.4 SO-16
LT480 .31 x .52 7.9 x 13.2 LCCC-22R
LT478 .32 x .45 8.0 x 11.4 LCCC-18R
LT462 .34 x .55 8.7 x 13.9 PLCC-18
LT470* .36 x .36 9.2 x 9.2 LCCC-20
LT452 .38 x .52 9.5 x 13.2 SO-20L
LT481 .38 x .58 9.5 x 14.6 LCCC-28R
LT455 .40 x .40 10.2 x 10.2 PLCC-20
LT484 .40 x .79 10.2 x 10.2 SOJ-20
LT450 .42 X .43 10.7 X 10.9 SO-16L
LT454 .43 x .73 10.9 x 18.6 SO-28L
LT451 .44 X .48 11.2X12.2 SO-18L
LT493 .45 x .85 11.3 x 21.6 SOJ-32
LT494 .45 x 1.05 11.4 x 26.7 SOJ-40
LT482 .47 x .58 11.9 x 14.6 LCCC-32R
LT472 .49 x .49 12.4 x 12.4 LCCC-28
LT456 .50 x .50 12.7 x 12.7 PLCC-28
LT468** .66 x .90 16.8 x 22.9 QFP-100
LT458** .70 x .70 17.8 x 17.8 PLCC44
LT477** .75 x 1.00 19.0 x 25.4 LCCC-84
LT459** .80 x .80 20.3 x 20.3 PLCC-52
LT460** 1.0 x 1.0 25.4 x 25.4 PLCC-68
LT488** 1.17 x 1.17 29.7 x 29.7 QFP-144
SMD Hot Air Quadra-Flow Tips
ALWAYSUSEPD529orPD529ATOOLPODS
FITSPACKAGE
(for reference only)
( mm )
( in.) A x B
PARTNO.
*RN432 not required in Application set up
**Comes w/ RN433
Fractional dimensions are approx.

1.1" nozzle
LT572LONER®Dual-Flow Adjustable
LT571LONER®Long-Flow Bendable
Bendable Hot Air Tips
OPTIONS
The 971DH can be converted to a contact
soldering with No Fume system. Ask for the
VS174andRCS73.
Remember to remove the LTA75H from the
heater accumulator. See spare parts list.
SPECIFICATIONS
• 230V, 70 W
• 0 to 20 SCFH flow meter
• Temperature range: 400°F - 800°F (205°C - 427°C)
• Temperature regulation: ±6°F (±3°C)
• Voltage leakage from tip to ground less than 2 MV
• Tip to ground resistance less than 2 ohm
• ComplieswithMIL-S-45743E,DOD-STD-2000-1B,MIL-STD-2000
WS6536EandESDSPEC,DOD-STD-1686,DOD-HDBK-263.
RSC73 Collar with
fume extraction pipe
VS174 Vacuum
pump and filter,
shop air operated.
WT622 (optional)
Bending Tool for Dual Flow Adjustable &
Long Flow Bendable Tips

971DH-230LONER®ATMOSCOPE®
Deluxe SMT Hot Air Station
SPAREPARTS
1C
1B
1A
2A
2B
2C
2D
3
4
5
6
7
8
30
9
29
10
11
12
13
14
15
18
17
17A
19
20
21
22
24
25
26
27
28
32
33
35
37
40
16
31

ITEM
NO. PARTNO. DESCRIPTION QTY
REQ'D
1PD533 ToolPod (completeassembly) 1
1A SR531 Thermal Housing for Tool Pod 1
1B SC581 Solder Collector for Tool Pod 1
1C SR457 Front Housing for Tool Pod 1
2SH230 GeneralPurposeSpongeHolder(completeassembly) 1
2A RS199 CleaningSponge 1
2B RS243 Leveling Pad for SH230 1
2C LN230 Liner for SH230 1
2D SH230-1 Sponge Holder Tray 1
3SR374 ControlPanel Label 1
4SR452 Power Switch 1
5SR045 Knob, Temperature Control 1
6SR243 Potentiometer Assy. 5K, for Temperature Control 1
7SR015 Screw, Flat Head, Slotted #6 - 32 x 1/2 3
8SR016 Flat Washer- #6 4
9SR017 Hex Nut- #6 - 32 5
10 SR578 Top Cover 1
11 SR019 DoveTail Mount 1
12 15242W53H9 Circuit Board, 24V 1
13 SR573 LEDAssy. (GreenLensincluded) 1
14 SR365 Bottom Base 1
15 SR011 Screw, Pan Head, Phillips #6 - 18 x 5/8 4
16 PAS53 Pod Air Switch 1
17 SR615 Power Cord Assy. 1
17 SR549 Power Cord Assy. (British Plug) 1
18 SR251 Rubber Foot 4
19 SR481 Connector Assy. 5-Pin, 3-Wire 1
20 SR241 Strain Relief for Power Cord 1
21 SR543 Fuse, 1A, 250V, 5 x 20 mm 1
22 SR569 Fuse Holder 1
24 SR255 Spacer for Potentiometer Assy. 1
25 SR311 Label, External Calibration, Left Front or Right Rear 1
26 SR387 Transformer, 24V, 80VA, Dual Primary 1
27 SR809 Wire Assembly, Black 1
28 SR810 Wire Assembly, White 1
29 SR139 Star Washer, Lock, #6 6
30 SR144 Screw, Rnd. Head, #6-32 x 1/2 4
31 PR570 Flow Regulator and Meter 1
32 SR562 DovetailRiserPlate 1
33 SR036 Shelf Plate for Dovetail Riser 2
35 SR467 Nut, for Dovetail 3
37 SR554 Wire Assembly, 2-Conductor 1
40 SR050 CableTie 3

Form.1001
Rev C
15958ARMINTAST.VANNUYS,CA91406-1896
PHONE:[phone] FAX(sales):818.997.0895
Email: [email protected] Internet: www.edsyn.com
©CopyrightEDSYNInc.2006
Intellectual
Property
44 LST17-1 Soldering Tool, Complete Assembly 1
44A SR579 Handle for Tool 1
44B SR058 Cord Strain Relief 1
44C SR816 ToolCord,BurnProof(ConnectorAssy. ononeend) 1
44D SR607 Heater Assembly 1
44E LTH71 Adapter Hot Air 1
44F RCS75 Retaining Collar and Sleeve 1
44G LT428 LONER®StandardHotAir Tip 1
44H SR001 O-Ring,Silicone, .30ID 1
44I SR240 O-Ring, For Handle, .50 ID 1
44J SR525 Hose, Low Static, 1/4 I.D. (sold per foot) 51/4"
44K SR353 Plug,MaleConnector, 5-Pin 1
44M HS307 Air Hose, Low Static 36"
971DH-230LONER®ATMOSCOPE®
Deluxe SMT Hot Air Station
SPAREPARTS
44C
44M
ITEM
NO. PARTNO. DESCRIPTION QTY
REQ'D
44F
44G
44I
44K
44A
44H
44D
44E
44B 44J