Efka AB600A5015 User manual

- AB600A5015
FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA SINGAPORE PTE. LTD
GMBH & CO KG .
CONTROL AB600A5015
Operating manual
With parameter list
-Putting into Service
-Settings
-Functional Description
-Connection Diagrams
-Timing Diagrams
No. 402447 English

Important Notes
The particulars used in various figures and tables, such as type, program number, speed, etc.,
serve as examples. They may differ from those in your display.
For current versions of the Instructions for Use and Lists of Parameters, necessary for operating EFKA drives
in accordance with regulations, please refer to the EFKA web site www.efka.net, page “Downloads”.
On our web site, you will also find the following supplementary instructions for this control:
General instructions for use and programming
Use with USB Memory Stick
Adapter cords

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CONTENTS Page
1Range of Applications 6
1.1 Use in Accordance with Regulations 6
2Scope of Supply 6
2.1 Special Accessories 7
3Putting into Service 7
4Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR) 7
5Quick access 10
5.1 Parameter back up 10
5.1.1 Parameter backup 10
5.1.2 Restoring parameters from the backup 10
5.1.3 Save the parameter backup on a USB stick 11
5.1.4 Restoring the parameter backup from the USB stick 12
5.2 Setting the reference position 13
6Setting the Basic Functions 14
6.1 Direction of motor rotation 14
6.2 Use of a HSM001 Hall Sensor Module or IPG... Pulse Encoder 14
6.3 Transmission Ratio 15
6.4 Selection of Functional Sequences (Thread Trimming Operations) 15
6.5 Key functions of the input in1 15
6.6 Positioning speed 15
6.7 Maximum Speed Compatible with the Sewing Machine 16
6.8 Maximum speed 16
6.9 Positions 16
6.9.1 Setting the reference position (Parameter 170) 17
6.9.2 Setting the positions 17
6.10 Control display of signal position and stop position 18
6.11 Positioning shift 18
6.12 Braking Characteristics 18
6.13 Braking Power at Standstill 18
6.14 Starting Characteristics 19
6.15 Operating hours counter 19
6.15.1 Set and Reset Operating Hours Counter 20
6.15.2 Total Operating Hours Display 20
7Functions 20
7.1 Softstart 20
7.1.1 Softstart speed 20
7.1.2 Softstart stitches 20
7.2 Sewing foot lifting 21
7.3 Reverse motor rotation 21
7.4 Unlocking the Chain (Mode 5/6/7) 22
7.5 Machine run blockage 23
7.6 Thread trimming operation 23
7.6.1 Thread Trimmer/Thread Wiper (Lockstitch Modes) 23
7.6.2 Trimming speed 23
7.6.3 Chainstitch thread cutter (var. modes) 24

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7.6.4 Chainstitch Machine Trimming Signal Times 24
7.7 Overlock Machine Functions (Mode 7) 24
7.7.1 Start and End Counts 24
7.8 Tape Cutter/Fast Scissors (Modes 6/7) 25
7.8.1 Tape Cutter/Fast Scissors in Mode 7 25
7.9 Manual Tape Cutter/Fast Scissors 25
7.10 Seam with Stitch Counting 25
7.10.1 Number of Stitches for a Seam with Stitch Counting 25
7.10.2 Stitch Counting Speed 26
7.10.3 Seam with Stitch Counting When Light Barrier Is On 26
7.11 Free Seam and Seam with Light Barrier 26
7.12 Light barrier 27
7.12.1 Speed after Light Barrier Sensing 27
7.12.2 General Light Barrier Functions 27
7.12.3 Reflection Light Barrier LSM002 27
7.12.4 Automatic Start Controlled by Light Barrier 28
7.12.5 Light barrier filter for knitted fabrics 28
7.12.6 Functional Variations of the Light Barrier Input 28
7.13 Switching Functions of Inputs in1...i13 29
7.14 Software Debouncing of All Inputs 29
7.15 Special pedal function Single stitch / Full stitch 30
7.16 Signal “Machine Running“ 30
7.17 Signal Output Position 2 30
7.18 Signal Output 512 Impulses per Rotation (G1 or G2) 30
7.19 Actuator 31
7.19.1 Analog actuator 31
8Signal Test 31
8.1 Inputs to the control 31
8.1.1 Outputs of control 32
9Table of Machine Functions and Adapter Cords 33
10 Operating Elements and Socket Connectors 34
10.1 Positions of the Front Side 34
10.2 Positions of the rear side 34
10.3 Connection Diagrams 35
11 Timing Diagrams 38
12 Parameterlist 50
12.1 Operator Level 50
12.2 Technical level (Code no. 1907) 52
12.3 Supplier level (Code No. 3112) 55
13 Error Displays 59

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1 Range of Applications
The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers.
The functions backtacking and stitch compression, are unsupported.
1.1 Use in Accordance with Regulations
The drive is not an independent functional machine. It has been designed for integration into other machines by
trained specialists.
It must not be put into service until the machinery into which it is to be incorporated has been declared in
conformity with the provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and
supplement 91/368/EEC).
The drive has been developed and manufactured in accordance with the relevant EC standards:
IEC/EN 60204-31 Electrical equipment of industrial machines:
Particular requirements for industrial sewing machines, sewing units and sewing systems.
Operate the drive only in dry areas.
ATTENTION
When selecting the installation site and the layout of the connecting cable, the Safety
Instructions must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving parts!
2 Scope of Supply
Standard Scope of Supply
1
Direct current motor
DC1200 optional DC1250
1
Electronic control
AB600A5015
1
Actuator
EB401
1
Set of accessories (standard)
B156
consisting of:
Plastic bag for B156 + documentation
and
1
Set of accessories
Z74
consisting of:
Plastic bag with connector housing 8 pol.
Molex Minifit and contacts, potential
equalization cord
Option 1
1
Actuator
EB401
and
1
Set of accessories
Z73
consisting of:
Plastic bag with connector housing 8 pol.
Molex Minifit and contacts,pitman rod with
2. ball socket, potential equalization cord
Zusätzliche Optionen
Undertable mounting kit
Z71 AB6..-DC12.. Undertable mounting
Pulse encoder IPG001
Z72 AB6..-DC12.. IPG
NOTE
If there is no metallical contact between drive (motor) and machine head, the potential equalization cord
supplied with the unit is to be wired from the machine head to the terminal provided on the control box!

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2.1 Special Accessories
The special accessories available ex works allow the augmentation and enhancement of functions, operating,
connecting, and mounting options.Since the range of available components is continually expanded, we kindly
ask you to contact us in case of need.
Designation
Material No.
Reflection light barrier module LSM002
6100031
Hall sensor module HSM001
6100032
Pulse encoder IPG001
6100033
Extension cable approx. 1000 mm long for commutation transmitter DC12.. + DC15..
1113151
Extension cable approx. 1000 mm long for Netz DC12.. line + DC15..
1113150
Potential equalization cord 700 mm long, LIY 2.5 mm2, gray, with spades on both
sides
1100313
Foot control type FB302B with three pedals for standing operation, with
approx. 1400 mm connecting cable and plug
4170025
Fitting piece for position transmitter
0300019
Adapter set for DC12. + DC15.. on PEGASUS model W600
1113125
Adapter set for DC12. + DC15.. on PEGASUS Ex/Ext
1113126
Adapter set for DC12. + DC15.. on PEGASUS model W1500N, W1600
1113647
Undertable mounting kit for DC1200/DC1250
1113956
Undertable mounting kit for DC1500/DC1550
1113235
Undertable mounting kit for DC1500/DC1550
1113427
9-contact SubminD male connector
0504135
9-contact SubminD female connector
0504136
Half-shell housing for 9-contact SubminD
0101471
Adapter set direct drives DC1210 & DC1230
Mounting kit for DC1210 on JUKI M067, M069
1114085
Mounting kit for DC1210 on JUKI M068
1114093
Mounting kit for DC1210 on PEGASUS EX
1114082
Mounting kit for DC1210 on PEGASUS M900
1114088
Mounting kit for DC1210 on YAMATO AZ, CZ
1114084
Mounting kit for DC1230 on PEGASUS chainstitch
1114119
Mounting kit for DC1230 on YAMATO VC, VE, VF, VG
1114102
3 Putting into Service
Before putting the control into service, the following must be ensured, checked and/or adjusted:
Selection of motor type using parameter 467
The correct installation of the drive, position transmitter and accompanying devices, if necessary
The correct selection of the trimming operation using parameter 290
If necessary, the correct adjustment of the direction of motor rotation using parameter 161
The correct selection of the functions of keys (inputs) using parameters 240...246
The setting of the transmission ratio between motor shaft and machine shaft using parameter 272
The setting of the type of position sensor using parameter 270
If necessary, the adjustment of the positions using parameter 171
if necessary, the setting of the positions using parameter 171 (possible with all settings of parameter 270)
The correct positioning speed using parameter 110
The correct maximum speed compatible with the sewing machine using parameter 111
The setting of the remaining relevant parameters
Begin sewing in order to save the set values

4 Setting and Putting into Service with the Aid of the Fast Installation
Routine (SIR)
Function
Parameters
Call-up of the Fast Installation Routine SIR
(Sir)
500
The Fast Installation Routine (SIR) passes through all parameters necessary for programming the functional
sequence and the positions.

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With SIR you can do the most important settings for initial operation with menu prompting.
For safety reasons, the menu must be executed point by point. This ensures correct setting of all important
parameters.
Input of the code number for the fitting level. 
Parameter 500 is displayed. 
Parameter 290 for functional sequence of the cutting procedures. 
Parameter 467 for selection of motor. 
Parameter 111 for the maximum speed. 
Parameter 161 for direction of motor rotation. 
Parameter 270 for type of position sensor. 
Parameter 272 for transmission ratio. 
Important! The transmission ratio should be determined and
indicated as precisely as possible.
If parameter 270 =0 or 5, continue with input of 451.
Check the transmission ratio.

Move pedal forwards. Let the drive run until ready (rdy) is displayed.
Press pedal to position 0. The check is complete.

if parameter 270 = 6, set the reference position. 
Turn hand wheel until symbol odisplay goes off. 
Set reference position (e.g. height of the stitch plate, lower dead point).
Parameter 451 for position 1. 
Parameter 453 for position 2. 
To repeat the cycle from parameter 290, push button E. 
Or end with button P(2x). 
The values can be varied by pressing key +/-.
The input of the code number is described in the general operating manual!

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Setting on the operating part of the controls (onboard)
1
Input code number 3112!
2
Press the Ekey

Parameter 5.0.0. displayed
3
Press the Ekey

Sir displayed. The 2 lower segments of the right 7 segment display flash.
4
Press the >> key

Parameter 2.9.0. appears
(Functional cycle cutting
processes)
5
Press the Ekey

Parameter value e.g. 05 appears.
6
Press the +/-key

The parameter value can be changed.
7
Press the Ekey

Parameter 4.6.7. appears
(Selection of motor)
8
Press the Ekey

Parameter value e.g. 3appears.
9
Press the +/-key

The parameter value can be changed.
10
Press the Ekey

Parameter 1.1.1. appears
(Maximum speed)
11
Press the Ekey

Value of the set speed appears.
12
Press the +/-key

The parameter value can be changed.
13
Press the Ekey

Parameter 1.6.1. appears
(Direction of motor rotation)
14
Press the Ekey

Parameter value e.g. 1appears.
15
Press the +/-key

The parameter value can be changed.
16
Press the Ekey

Parameter 2.7.0. appears
(Type of position sensor)
17
Press the Ekey

Parameter value e.g. 0appears.
18
Press the +/-key

The parameter value can be changed.
19
Press the Ekey

Parameter 2.7.2. appears
(Transmission Ratio)
20
Press the Ekey

Parameter value e.g. 1000 appears.
21
Press the +/-key

The parameter value can be changed.
22
If parameter 270 =0 or 5, or the check of the
transmission ratio is already done, continue with
Point 30.
23
Press the Ekey

PULY is displayed.
(Check the transmission ratio)
24
Move pedal forwards
Let the drive run until ready (rdy) is displayed.
For a maximum speed that is too high, an error
message A12 is generated. Push button Eas
often as needed until parameter 111 (Point 12) is
reached again to set the permitted maximum
speed.
25
Press pedal to position 0
(neutral)
The check is complete.
26
When parameter 270 ≠ 6, continue with Point
31.
27
P0 o is displayed (oin red).
(Setting the reference position)
28
Rotate the hand wheel in the running direction until oextinguishes *.
Set reference position (e.g. height of the stitch plate, lower dead point).
29
Press the Ekey

Parameter 4.5.1. appears
(Position 1 leading edge,
position 1 trailing edge is
automatically set 60° higher)
30
Press the Ekey

Angle from position 1 is displayed.
31
Turn the hand wheel

Set position 1 (at least 1 rotation *).
32
Or press the +/-key

The parameter value can be changed.
33
Press the Ekey

Parameter 4.5.3. appears
(Position 2 leading edge,
position 2 trailing edge is
automatically set 60° higher)
34
Press the Ekey

Angle from position 2 is displayed.
35
Turn the hand wheel

Set position 2 (at least 1 rotation *).
36
Or press the +/-key

The parameter value can be changed.
37
Upon pressing the Ekey once more the program returns to parameter 2.9.0.!
38
Press the Pkey twice

The system exits the SIR routine.
*) All operations carried out by turning the hand wheel must always be carried out in the direction of rotation set up on the
machine. Under no circumstances should you turn against the machine direction.

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5 Quick access
These are button combinations that are linked in the direct access with settings & function of the control. Quick
access can, however, can only be used with machines that are already set up.
5.1 Parameter back up
When the machine has been completely set up, the settings should be backed up.
5.1.1 Parameter backup
Turning off the
controls
Hold the E button down & turn on
the controls
(Hold down the E button 5 sec after
turning on)
"SAVE" is shown
on the display
Press the E button
once, to execute the
backup process
When the process is completed,
"rdy" is displayed for 1 second
Turning off the
controls
5.1.2 Restoring parameters from the backup
Turning off the
controls
>>-Hold the button down (5 sec) &
turn on controls
"LOAD" is shown on
the display
Press the E button
once, to execute the
backup process
When the process is completed,
"rdy" is displayed for 1 second
Turning off the
controls