elysator PUROTAP profi 1 Series Parts list manual

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Operang instrucons
PUROTAP pro .1
Installaon
Funcon
Operaon

3
Table of contents
Page
1. Safety instrucons 4
2. Funcon 5
3. Standard delivery 5
4. Specicaon
4.1. Device descripon 6
4.2. Dimensions 6
4.3. Performance data 7
5. Operaon
5.1.1. Replacing/lling resin 7
5.1.2. Filling the resin canister 8
5.2.1. Connecon for system lling 9
5.2.2. Connecon for system ushing 9
5.3.1. Commissioning 10
5.3.2. Pressure reducing valve 10
5.4. Combined meter 10
5.5. Fill water quality indicator 12
6. Maintenance
6.1. Changing the combined meter baery 13
6.2. Changing the ll water indicator baery 13
6.3. Parcle and magnec ow lter 14
6.4. Fine mesh lter 14
7. Spare parts 15

4
1. Safety instrucons
Must be supervised
Please note!
Not drinking water
25
l/min
Flow rate max. 25 l / min
Maximum 4 bar pressure up to 60 °C
Maximum 6 bar pressure up to 25 °C
6 bar

5
2. Funcon
The PUROTAP® pro 25.1 / 50.1 treats water for technical applicaons in
closed systems according to the latest standards (VDI 2035, SWKI BT 102-
01, Ö-Norm H5195). One the one hand, it removes parculates from the
water with a parcle and magnec ow lter and on the other hand it
demineralises water using a mixing bed ion exchange resin. The device has
integral meters that constantly measure and display ll volume, throughput
and water quality. There is no need for an external power supply and no
chemicals are released into the water. The device is suitable both for lling
with demineralised water and for subsequent demineralisaon in circulaon.
3. Standard delivery
• Device
• Funnel
• Label «demineralised»
• Operang instrucons
• Replacement O-ring for aluminium head

6
4. Specicaon
4.1. Device descripon
1 Trolley/frame
2 Raw water input (3/4") with shut-
o valve
3 Parcle and magnec ow lter
with drain
4 Pressure gauge
5 Pressure reducing valve 0 - 4 bar
6 Combined meter for supply
throughput and water quality
7 Reinforced hose (2x)
8 Head with immersion pipe (not
shown)
9 Resin canister
10 Fine mesh lter
11 Fill water quality indicator
12 Fill water output (3/4") with shut-o
valve
13 Drain valve with mesh lter (not
shown)
14 Funnel (not shown)
4.2. Dimensions
Dimensions PUROTAP® pro 25.1 PUROTAP® pro 50.1
Height 1220 mm 1420 mm
Width 370 mm 370 mm
Depth 400 mm 400 mm
Weight (empty) 31 kg 34.5 kg
1
2
3
12
4
13
11
10
9
8
7
6
5

7
4.3. Performance data
PUROTAP® pro 25.1 PUROTAP® pro 50.1
Max. throughput 25 l / min 25 l / min
Pmax - Tmax 6 bar up to 25 °C 6 bar up to 25 °C
Pmax - Tmax 4 bar up to 60 °C 4 bar up to 60 °C
5. Operaon
5.1.1. Replacing/lling the resin
1. Close the ball valves on input (2) and output (12).
2. Remove the mesh lter at drain valve (13).
3. Connect a hose to drain valve (13) and secure collecon bag (15) supplied
with the replacement resin to the hose, e.g. with a cable e.
4. Open drain valve (13).
5. Open the ball valve at input (2).
13
2
15

8
6. Let the resin run into the collecon bag, let any water drip out and
dispose of the bag with household waste.
7. Close the ball valve at input (2).
8. Remove the hose from drain valve (13) and replace the mesh lter.
The hose on the drain valve must not be connected to a water-lled
system.
5.1.2. Filling the resin canister
1. Undo the couplings on reinforced hoses (7) at the lower end, i.e. on the
device (not the head).
2. Grip head (8) with both hands and unscrew it from resin canister (9).
3. Remove the head with immersion pipe (8) from the resin canister.
4. Use the funnel to ll PUROTAP® HF highpower or PUROTAP® HF nexion
resin into the resin canister (PUROTAP® pro 25.1 - 2 bags @ 12.5 l,
PUROTAP® pro 50.1 - 4 bags @ 12.5 l).
5. Clean the threads with water. Insert the head with the immersion pipe
centrally aligned into the resin canister, and screw it down by hand
(oang resin will make centring the pipe much easier).
unspent
14
8
7
9

9
6. Screw the two reinforced hoses (7) back onto the device.
The device is ready for use.
• • Ensure that any spilled resin is cleaned up thoroughly. Risk of
slipping!
• Check the mesh on the immersion pipe for damage every
me the resin is replaced.
5.2.1. Connecon for system lling
Connect the device to the raw water at input connecon (2) using an
adequately sized hose. Connect output connecon (12) to the system to
be lled, also using a hose. The device is ed with a non-return valve that
prevents any ow in the wrong direcon.
• • Where DIN EN 1717 is applicable (Germany), addionally
install a pipe separator upstream of the lling staon.
Observe the water ulies' regulaons.
• PUROTAP® pro may only be pressurised for the duraon of
the lling process. Permanent connecon under pressure is
not permied.
5.2.2. Connecon for system ushing
Connect the input connecon (2) to the system ow using a suciently
sized hose. Connect the output connecon (12) to the system return to be
demineralised, also using a hose. The device is ed with a non-return valve
that prevents any throughput in the wrong direcon.
• If the device has no throughput, install a pump between the ow
and the PUROTAP® pro.

10
5.3.1. Commissioning
Prior to commissioning, close the drain valves at the lter (3) and at the resin
canister (9).
Then open the shut-o valves at the input and output (2, 12). Throughput
may not exceed 25 l / min and can be monitored on combined meter (6).
5.3.2. Pressure reducing valve (5)
Rotate the valve head by hand. An-clockwise to reduce the pressure.
Clockwise to increase the pressure. The higher the pressure, the quicker
water ows through the lling staon. Use the pressure gauge to check the
set pressure. The lling pressure is displayed on pressure gauge (4).
• Adjust the pressure reducing valve to ensure that the system is
not damaged during lling.
• The maximum operang pressure of PUROTAP® pro devices is
6 bar.
5.4. Combined meter (6)
The combined meter measures the raw water quality and the throughput
(l / min and total throughput).
Set key
Each me the set key is pressed, the limit is increased by 10 µS / cm or
6 TDS. Hold the key for 3 seconds to reset the limit to zero. If the set limit is
exceeded, the backlight ashes red and an acousc alarm sounds. In addion,
the oang contact is switched over (only when using the oponal power
supply unit).

11
Unit key
Use this key at any me to switch between electrical conducvity (µS / cm)
and TDS (total dissolved solids) as well as between °C and °F. The rst two
are units of measurement for the amount of minerals dissolved in the water.
Most European component manufacturers use the unit of measurement
µS / cm (microsiemens per cenmetre). Water hardness at the output of
the rell device can be determined using the following rule of thumb: 1 °fH
corresponds to approx. 20 µS/cm or 1 °dH corresponds to approx. 35 µS/cm.
Sequence of units: µS/cm -- °C | µS/cm -- °F | TDS -- °C | TDS -- °F
ON/OFF key (MANU/AUTO)
Press the key once to switch on the combined meter. The water quality is
measured for 10 seconds and compared to the set limit. During measuring,
the screen backlighng is blue and the conducvity value is displayed. If the
measured value is below the set limit, everything is OK. If the measured value
exceeds the limit, the display ashes red, an alarm signal sounds and the
oang contact switches over (only when using the oponal power supply
unit). The current throughput and the water temperature, as well as the
total water throughput, are connuously displayed. Press the key for approx.
3 seconds to switch o the device. If the combined meter is switched on and
Mains plug
indicator
Total treated water
Present
throughput
Water temperature
Select between
litres/gallons
ON/OFF
Automat. mode
Automac quality
monitoring
Baery indicator
Limit
Current
conducvity value
Set
limit
Select between
µS/TDS

12
measures no throughput for about one hour, it automacally switches o.
During operaon with the oponal power supply unit, the combined meter
does not automacally switch o and cannot be switched o manually. If the
combined meter has switched o automacally, it will automacally restart
once the throughput (> 2 l / min) resumes. If the combined meter is switched
o using the ON/OFF key, it will not restart automacally.
Auto mode
Press the key twice in quick succession to start automac monitoring by
the combined meter. The symbol is shown to indicate that monitoring
has been enabled. In auto mode, the meter only takes measurements when
water is actually passing over it. If the throughput is interrupted, the meter
connues to show the last captured value. When a throughput is present, the
meter takes a new reading of the conducvity value aer every 10 litres and
displays it. If the limit is exceeded in two successive measurements, the
display connuously ashes red and an acousc alarm sounds. In addion,
the oang contact is switched over. If the key is pressed for a third me,
the meter exits auto mode.
Litre-gallon key
Briey press this key once to select the throughput indicaon in litres per
minute (l / min) or gallons per minute (GPM).
Press the key for approx. 3 seconds to reset the total throughput volume
("JOB") to 0. We recommend reseng the "JOB" to 0 aer every resin change
so that the residual capacity of the ion exchange resin can be esmated and
compared. The TOTAL litres cannot be reset to 0!
5.5. Fill water quality indicator (11)
The ll water quality is indicated using the trac light principle.
Green = Resin is ready for operaon
Amber = Resin will soon be spent
Red = Resin must be replaced

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6. Maintenance
6.1. Changing the baeries on the combined meter
When the baery symbol ( ) appears, the baeries need replacing. Undo
the 4 screws in the red cover, li o the cover and replace the three 1.5 V
AAA (LR03) baeries with new ones. Make sure the cover seal is seated
properly. Ret the cover and secure with the screws. Check the device is
working correctly.
For detailed informaon about the combined meter, see the
PUROTAP® LFM-20 product page on our website.
6.2. Changing the baeries on the ll water quality indicator
The baery life is about 2-3 years. Aer this period, the baeries have to
be replaced. The baery compartment is located at the side of the indicator
head and can be opened using a coin. Rotate the baery compartment cover
an-clockwise by about 1/8 of a turn. Then pull out the two buon cells
(CR2450) and replace them with new ones. Ret the baery compartment
cover.
• Observe the polarity
• Prior to ng the baery compartment cover, ensure the
seal is properly seated in the meter.

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6.3. Parcle and magnec ow lter (3)
1. The parcle and magnec ow lter requires
cleaning at least once a year, when necessary or
when throughput is inadequate.
2. Close the ball valves on input (2) and output (12)
3. Unscrew black magnet (A) from the lter and
pull it out
4. Open dirty water drain valve (B)
5. Unscrew lter casing (C)
6. Remove the lter
7. Clean the lter and casing with water
8. Check the seal
9. Replace the lter in lter casing (C) and ret it
10. Screw in magnet (A)
11. Close dirty water drain valve (B)
6.4. Fine mesh lter
Fine mesh lter (10) requires cleaning once a year or when throughput is
inadequate.
1. Disconnect reinforced hose (7) on the right-hand side of the device (not
on the head)
2. Undo the brass coupling
3. Clean the ne mesh lter with water
4. Ret the ne mesh lter and brass coupling
5. Reconnect reinforced hose (7)
B
A
C

All rights reserved. Subject to technical modicaons.
The current version can be found at www.elysator.com. EN0222
15
7. Spare parts list
Designaon PUROTAP®
pro 25.1
PUROTAP®
pro 50.1
PUROTAP® pro .1, funnel 100 872
PUROTAP® pro .1, immersion pipe 100 968 100 739
PUROTAP® pro .1, complete head 100 741
PUROTAP® LFM-20, combined meter 102 278
PUROTAP® pro .1, head O-ring 100 255
PUROTAP® i-control for PUROTAP® pro 102 215
Sludge removal bag (included with lling) 1 × 100 537 2 × 100 537
PUROTAP® i-control, replacement baeries 2 × 101733
PUROTAP® label, heang system
demineralised 100 750
PUROTAP® LFM-20, device baeries 3 × 100 280