Emerson Yarway Integral Strainerimpulse 400 Series Operation and maintenance manual

VCIOM-09534-EN 18/09Emerson.com/FinalControl © 2018 Emerson. All Rights Reserved.
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
Before installation these instructions must be fully read and understood
BACK PRESSURE LIMITS
Piston valve traps rated to 400 psig (28 bar)
(incl.) are factory set to operate from 20
psig (1.4 bar) to maximum rated pressure.
Maximum allowable back pressure at trap
outlet equals 40% of pressure at trap inlet.
(Based on absolute pressure.)
Piston Valve traps rated to 600 psig (42 bar)
(incl.) are factory set to operate from 40
psig (2.8 bar) to 600 psig (42 bar). Maximum
allowable back pressure at trap outlet equals
25% of pressure at trap inlet. (Based on
absolute pressure.)
Note: the traps operate over the specified
ranges without adjustment.
Piston Valve Traps may be adjusted to operate
between 10 psig (.7 bar) and the minimums
stated above by removing the split washer (see
disassembly section.) Back pressures higher
than the percentages stated above will cause
the traps to blow open. Where normal system
back pressures are high, removal of the split
washer will also permit operation against back
pressures up to 55% of pressure at trap inlet.
(Based on absolute pressure.)
RATINGS
Operating pressure ranges
Disc valve traps rated to 600 psig (42 bar) (incl.)
operate from 4 psig (.28 bar) to maximum rated
pressure. Maximum allowable back pressure
at trap outlet is 60% of pressure at trap inlet.
(Based on absolute pressure.)
SERIES NUMBERS
To determine the size, series number, and
pressure temperature rating refer to the
nameplate on the trap body.
MAX. TEMPERATURE (C)
MAX. PRESSURE, bar
MAX. TEMPERATURE (F)
MAX. PRESSURE, psi
SATURATION
CURVE
ALL
SUPERHEAT
ALL
LIQUID
PHASE
SERIES 460
SERIES 461
SERIES 441 SERIES 440

2
½" 440
441
460
461
A/B DSW, FL
SW
SW, FL
SW
400-975 (28-524)
400-775 (28-413)
600-975 (42-524)
600-775 (42-413)
¾" 440
441
460
461
A, B, C DSW, FL
SW
SW, FL
SW
400-975 (28-524)
400-775 (28-413)
600-975 (42-524)
600-775 (42-413)
1" 440
441
460
461
A, B, C DSW, FL
SW
SW, FL
SW
400-975 (28-524)
400-775 (28-413)
600-975 (42-524)
600-775 (42-413)
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
SUFFIX LETTER IDENTIFICATION
NOTES
1. 400 psi (28 bar) socket weld end traps are furnished for 300 psi (21 bar) and 150 psi (10.5 bar) ratings.
2. All flanged end traps are of chrome moly steel construction. Socket weld end traps in the series 440 or 460
are chrome moly steel construction. Series 441 and 461 socket weld end traps are constructed from carbon
steel.
Size end
connections
Figure
number
Internal parts
Available end
connections
Rating
psig, °F)
(bar, °C)Piston Disc
SW Socket weld ends
FL Flanged ends (special option only)
A, B, C, D Internal part size
E Navy (Flanges per MIL-T-960E)
D Navy (Flanges per MIL-T-960D)
WARNING
Hot discharge from this product may cause severe burns. Discharge must be piped away or directed so
that persons in the vicinity are not endangered. This product must be isolated, vented and cool to the
touch before repairing or inspecting.

3
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
FIGURE 1
Equipment drain
Yarway Welbond shut off valve
Dirt leg
(optional)
Steam trap
Strainer blow-down (optional)
½ Yarway Welbond globe valve Test valve (optional)
Yarway Welbond globe valve
Elevated return
Check valve
Return main
INSTALLATION
Piping to and from the trap should be equal to
trap size or one size larger. Discharge line for
short runs equal to trap size; larger for long
runs. Avoid configurations that would cause
excessive back pressure.
Locate trap below outlet from equipment
(gravity flow). If trap must be above drain
provide a 'U' or lift fitting at the bottom of the
riser before the trap (water seal). The trap may
be installed in a horizontal or vertical line or at
any angle so long as the discharge is downward
or horizontal.
Valves - use gate type for isolating, globe type
for strainer blowdown, or for test (see Figure 1).
Bypasses not recommended except for critical
installations. If discharge is to a multistation
or overhead return, put a swing check valve
in discharge line to prevent backflooding on
shut-down.
Blow the system out before installing the trap.
Frequent strainer blowdown or cleaning is
recommended on a new system. Conditions
will dictate frequency of blowdown in normal
operation.
Welding - socket welding or seal welding
of this trap body to the piping should be
completed according to applicable Codes,
Standards and Procedures. DO NOT make
electrical welding connections to the trap body
or any other part of the trap to prevent internal
arcing. Electrical ground should be made to the
pipe and not the trap.
The standard body material for Series 400
traps is ASTMA182 GR F11, with controlled
carbon to .15% MAX. The trap is also available
in ASME SA-105 with Carbon controlled to .25%
max, manganese controlled to 1.25% max and
normalized. See underside of body for material
designation.
Note: it is not necessary to disassemble the
trap prior to welding, but avoid subjecting the
internals to temperatures higher than 500°F.

4
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
DISASSEMBLY
Piston valve type
1. Remove bonnet and unscrew seat.
2. The valve is larger in diameter than the
open end of the cylinder. To remove the
valve from the cylinder, push valve into back
of cylinder, squeeze open end of cylinder
lightly with pliers then tilt the valve out of
the cylinder.
3. Inspect and clean all parts. If satisfactory,
reassemble trap. If internals require
replacing, remove cap nut and lock pin.
Then using wrench and screw driver
simultaneously loosen control cylinder and
locknut. Remove split washer and unscrew
control cylinder. See page 6 for renewal kit
installation and assembly.
Note: To reset trap for low pressure operation,
omit split washer when reassembling. Tighten
locknut lightly against bonnet.
MAINTENANCE
Check bonnet nut torque after 48 hours of
operation.
1. For best trap operation and maximum
service life, strainer screen should be
cleaned frequently. This can best be done by
using a blowdown valve connected to blow
off connection.
2. Periodically remove the bonnet and clean
and inspect the screen. This should be done
at least once a year, and more frequently
if the trap is not fitted with a strainer
blowdown valve.
3. When cleaning the strainer it is
recommended that the trap be inspected
and working parts cleaned if necessary. In
the event of condensate drainage problems,
check before opening the trap whether
the trouble is due to a clogged line, valve
broken or in wrong position, or dirty strainer
requiring blowdown.
4. More frequent checks for proper trap
operation can be quickly made by one of the
following methods:
a. Observe the discharge from the trap
through the test connection - first
closing the downstream stop valve.
b. Hold screwdriver or metal rod against
base of cap. Listen for characteristic
clicking sound of valve as it opens and
closes.
c. Check temperature of the cleaned pipe
surface upand downstream of trap.
Use a touch pyrometer or temperature
sensitive crayon.
If trap is remaining open continuously or not
operating at all:
 strainer screen may be damaged or dirty
 parts may be worn from service
 dirt and scale may be lodged in internals
Disassemble and inspect the trap
PARTS LIST
Item Description
1Body
2Bonnet
3Cap nut
4Stud
5Nut
6* Seat
7* Control cylinder
8* Valve
9* Split washer
10* Locknut
11* Lock pin
12* Cap gasket
13* Bonnet gasket
14* Seat gasket
15* Screen
FIGURE 2
Piston valve type
* Renewal kit parts for serias 460 and 461 traps only.

5
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
SERVICING
After disassembly clean internal parts with
a cloth and an on corrosive solvent. Heavy
deposits may be cleaned from orifice in top
of piston valve with a piece of fine wire or
toothpick.
BE CAREFUL not to damage valve orifice, disc
edge or control cylinder bore (piston valve trap).
Under no circumstances should crocus cloth or
tools be used to clean these parts.
Inspect control cylinder bore, valve and seat
for wear (discand seat in disc type trap). Worn
parts cause inefficient or improper operation.
They should be replaced with a factory set
renewal kit.
CAUTION
The valve, seat and control cylinder of the renewal
kit are matched parts. They are not individually
interchangeable with similar parts from other
repair kits.
Disc valve type
1. Remove bonnet and unscrew seat.
2. Inspect and clean all parts. If satisfactory,
reassemble trap. If internals require
replacing, remove cap nut. Then using
wrench and screw driver simultaneously
loosen adapter and locknut and unscrew
adapter. See page 6 for repair kit
installation and assembly.
PARTS LIST
Item Description
1Body
2Bonnet
3Cap nut
4Stud
5Nut
6* Seat
7Adapter
8* Disc
10 Locknut
12* Cap gasket
13 Bonnet gasket
14 Seat gasket
15 Screen
Steam trap
Figure number
Renewal kit
part number
460 A
461 A 963559-01
460 B
461 B 963559-02
460 C
461 C 963559-03
* Renewal kit parts.
FIGURE 3
Disc valve type
FIGURE 4 FIGURE 5
Do not reuse any of the old parts when
installing a new renewal kit. Always use new
gaskets.
Repair kit of the disc type trap does not include
bonnet and seat gasket. These should be
ordered separately.
Clean the strainer screen with air or steam
blast or wash in solvent.
SPARE PARTS, SPECIAL TOOLS
To cover a one year service period, it is
recommended that spare parts be stocked as
follows:
A. One (1) repair kit for every four (4) integral
strainer traps installed of same internals.
(Minimum number of kits -1) and sufficient
gaskets for trap inspection.
For the disc valve type trap, the use of a
spanner wrench (J. H. Williams #0-471A) is
recommended for seat removal and tightening.

6
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
RENEWAL KIT - PISTON VALVE TYPE
Installing renewal kit - reassembly
1. Clean sealing surfaces and all internal
parts.
2. Clean studs and nuts and lubricate studs
and nut faces with high temperature
lubricant, such as“Molykote.”
3. Remove lock pin, split washer and nut from
control cylinder stem.
4. Lubricate threads. Screw control cylinder
into bonnet.
5. With valve in cylinder, lubricate threads,
screw seat into bonnet be sure valve enters
seat orifice and that seat contacts the
bottom of the counter bore in the bonnet.
6. Replace split washer, locknut (bevel up),
and fully insert lock pin.
7. Screw cylinder down; tighten locknut per
Table 1.
8. Push screen into body recess and with body
and seat gaskets in place lower bonnet over
studs.
9. Replace bonnet nuts, hand tighten, then
tighten alternately to the torque indicated
in Table 1.
10. Clean cap and bonnet gasket surfaces,
install new gasket, and lubricate threads.
Replace cap and tighten per Table 1.
RENEWAL KIT - DISC VALVE TYPE
Installing renewal kit-reassembly
1. Clean sealing surfaces and all internal
parts.
2. Clean studs and nuts and lubricate studs
and nut faces with high temperature
lubricant.
3. Lubricate threads. Screw adapter into
bonnet; tighten firmly and lock with locknut.
4. Place disc in chamber (groove facing seat);
lubricate threads, screw seat into bonnet
and tighten firmly.
5. Push screen into body recess and with body
and seat gaskets in place lower bonnet over
studs.
6. Replace bonnet nuts, hand tighten, then
tighten alternately to the torque indicated
in Table 2.
7. Clean cap and bonnet gasket surfaces,
install new gasket, and lubricate threads.
Replace cap and tighten per Table 2.
TABLE 1
Torque values (ft·lbs (Nm))
Bonnet nuts 65-70 (88-95)
Cap nut 25-30 (34-41)
Locknut 7.9-8.3 (10.7-11.3)
TABLE 2
Torque values (ft·lbs (Nm))
Bonnet nuts 65-70 (88-95)
Cap nut 25-30 (34-41)
Locknut 7.9-8.3 (10.7-11.3)
Seat 70-80 (95-109)

7
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Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Yarway is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the
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as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and
conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson.com/FinalControl
YARWAY SERIES 400 INTEGRAL STRAINERIMPULSE®
InstructIon, operatIon and maIntenance manual
NOTE
Any malfunction of this product must be reported to the service department.
Repair made to the product by unauthorized personnel will void the warranty.
Right to know laws and OSHA standard 29CFR (1910.1200)
Material Safety Data Sheets on the following Yarway products:
Valves, Steam traps and Strainers
The OSHA Hazard Communication Standard 29CFR 1910.1200, states that the standard does not
apply to “articles.” The standard defines an article as:
“A manufactured item formed to a specific shape or design for a particular use which does not
release or otherwise expose an employee to a hazardous chemical under normal conditions of use.”
The above named products fall within the definition of an “article”, no Material Safety Data Sheets
are available or are required. Our product is manufactured as an “end product.”
If the product is a weld end the following applies.
WARNING
Materials used in manufacture of Yarway products are considered in a stable condition when shipped.
However, under certain conditions purchasers could create potential hazardous conditions by their
future operations.
CAUTION
Welding, cutting, burning, machining or grinding of this product can generate toxic dust and fumes of
potentially hazardous ingredients. The dust or fumes can cause irritation of the respiratory tract, nose,
throat, skin and eyes. It may cause temporary or permanent respiratory disease in a small percentage
of exposed individuals. Use moderate ventilation when grinding or welding. Avoid breathing dust, fumes
or mist. Avoid prolonged skin contact with dust or mist. Maintain dust levels below OSHA and ACGIH
levels. Use protective devices. Wash hands thoroughly after contact with dust before eating or smoking.