Emerson FD113 User manual

FD113 Oil Pressure Safety Control
FD113 Oil Pressure Safety Control
Instruction Sheet
PA-00250
June 2013
THE FLEXIBLE CONTROL
• TheFD113OilPressureSafetyControlsensestheeffectiveoil
pressuredifferentialincompressorswithpositivedisplacementoil
pumps.Ifinadequateoilpressureexists,atimedelayisenergized.
Iftheoilpressuredoesnotrecovertosafelevelswithinthetime
delaysetting,thecompressorisshutdown.Thetimedelayallows
thecompressoradequatetimetoestablishoilpressureonstart–up
andavoidsnuisanceshutdownsonpressuredropofshortduration
duringtheruncycle.
• Maximumapplicationexibilityisassuredbyprovidingan
adjustabledifferentialpressureswitchwhichcanbeadjustedto
thecompressor’sminimumrequiredoilpressureneedsandan
adjustabletimedelaywhichallowsyoutoselectthelengthof
timethecompressorrunsbelowtheminimumpressurebefore
shutdown.Theminimumpressuresettingandtimedelayvalues
speciedbythecompressormanufacturershouldbeusedwhen
installingtheFD113control.
FEATURES
• PressureRangeadjustablefrom4to65PSID.
 Timerstartpressure–timerstoppressureis3PSIDabove
timerstartpressure.
• ASPDTswitchisusedinthepressureportionofthecontrol
whichallowstheadditionofa“safelight”ifdesired.
• TimerisTime–Adjustablefrom20to150seconds.
 Supplyvoltage–24to240VoltAC/DC.Timingunaffectedby
voltageorambienttemperaturevariations.
• ASPDTManualResetSwitchisusedintheTimerModule.
 Upontime-out,thecompressorisstoppedandanalarmcircuit
isenergized.Torestartthecompressorandde-energizethe
alarmcircuit,theresetbuttonispushed.
• AfactoryinstalledJumperallowstheFD113tobepoweredfrom
asinglepowersource.Shouldseparatecircuitsbedesiredfor
thetimerand“Lockout”switch,theJumpercanberemoved.
SAFETY INSTRUCTIONS
1. ReadallInstructionsthoroughly.Failuretocomplycanresult
incontrolfailure,systemdamageorpersonalinjury.
2. Donotusewithammoniaoronhazardousorcorrosiveuids.
3. DonotinstallinHazardousLocations.
4. Disconnectelectricalpowerbeforeinstallation.Donotreapply
poweruntilcontrolinstallationiscomplete,wiringconnections
securedandcoverisinplace.
5. Beforemakingpressurecontrolconnections,depressurize
systemandmakecertainlinesareatatmosphericpressure.
Pilot Duty Ratings: 120/240VAC
 U.L.B300 360VAMaximum
CONTROL RATINGS
INSTALLATION INSTRUCTIONS–GENERAL
1. Cover Removal—Loosencoverscrew,pullcoverforward.
2. Mounting—Mountthecontrolinaprotectedareaonthe
 mountingbracketoraatsurfacewithscrewsprovided.
 CAUTION:Ifotherscrewsareused,use8-32screwsthat
do notpenetrateintothecontrolmorethan1/8’’.
 OilPressureSafetyControlsshouldalwaysbemounted
 abovetheoillevelinthecompressorcrankcase.The
 capillarytubesorpressureconnectionsshouldberouted
 toallowthemtobefree–drainingtothecompressor
 crankcase.Thiswillpreventoillogginginthecapillary
 tubesduringlowambientconditions.
3. Capillary Tube Connections:Properinstallationof
 capillarytubesand/orpressurecontrollineswillinsure
 atrouble–freeinstallation.WARNING:Beforemakingany
 pressurecontrolconnections,depressurizesystem.Failure
 todosocancausesystemdamageorpersonalinjury.
 • Ifthecontrolismountedonthecompressor,alllines
  mustbesecuredtothecompressorsotheydonot
  vibrateindependentlyfromthecompressor.
 • Ifthecontrolismountedremotefromthecompressor
  anopencoiledvibrationloop,2to3coils,2to3’’
  diametershouldbeprovidedbetweenthecompressor
  baseandthemovingcompressor.Thelinescoming
  fromthecoilshouldbesecuredtothebaseand
  compressorsothecoiltakesallthevibration.Avoid
  any“violinstring”runsofcontrolcapillarytubes.
 • Sharpbendsorkinksmustbeavoidedinthecapillary
  orpressurelines.Donotallowthelinestoruband
  abradeagainstanymovingsurface.Avoidanyexcess-
  ivehandlingorreformingofthecopperlinesto
  minimizeworkhardeningofthecopper.
4. Electrical Connections—WARNING: Beforemakingany
 electricalconnections,disconnectallelectricalpower.
 Checkwithavoltmeterasmorethanonesourceofpower
 maybesupplied.Makecertaintheloadtoconnectedis
 withintheelectricalratingofthecontrol(seeTable1).
 • AllwiringshouldconformtoNationalElectricalCode
  and/orlocalcodes.Use14AWG or larger copper
conductors ONLY.
 • Theterminalsareofaclampdesign.Loosenthe
  terminalscrewswithasmallscrewdriver,insert
  approximately3/8’’strippedwireandsecurelytighten.
SPECIFICATIONS – FD113ZU/ZUK
Ambient Temperature Range –5°Fto+140°F
Pressure Range–PSID–Adjustable
Timer Energize:4to65PSIDneteffectiveoilpressureon
 pressuredrop.
Timer De-energize:3PSIabovetimerenergizesettingon
 pressurerise.
Timer
Voltage:24to240voltsACorDC
Timing:20to150seconds–Adjustable
Maximum Over Pressure:Duringinstallationandservice,the
control’spowerelementshouldnotbeexposedtopressures
exceeding330PSIG.
NEMA CLASS I – Mount the control body in an area
protected from the weather, water or excessive moisture,
dirt, dust and corrosive or explosive atmospheres.
SPECIFICATIONS – ENCLOSURE
EmersonClimate.com/FlowControls

2
EFFECTIVE OIL PRESSURE
Effectivenetoilpressureisthedifferencebetweentheoilpump
outletpressureandthecompressorcrankcasepressure.
EXAMPLE:
Oil Pump Outlet Pressure 40PSIG 20PSIG
Crankcase Pressure 10PSIG 8’’vacuum
Net Effective Oil Pressure 30PSIG 24PSIG
TheFD113measuresthedifferentialpressurebetweentheoil
pumpoutletpressureandthecompressorcrankcasepressure.
TheFD113–ZU/ZUKisfactorypresetto—
Pressure Energize Timer:10PSIDonfallingpressure
De–Energize Timer:15PSIDonrisingpressure
Time–Lockoutafter120secondsofenergizedtime
 (ThisisCopelandfactoryspecications)
Manufacturer’s Setting Specications (Typical)
Low Event PSID
Manufacturer Time Delay(seconds)➀(EnergizetimeronfallingPSID)
Copeland 120 9–10*
Bitzer 90 9–10*
Carrier 45 6.5**
* Standardfactorysetting–9/10PSIDLowEvent.Noadjustmentrequired.
** Requiresadjustmentapproximately1/2turntoleftper“Checkingand
 AdjustingPressure”instructions.
➀ Standardfactorysetting120seconds(Copeland).Adjustasrequiredto
 othermanufacturer’sspecications.Seegure1“TimerAdjustment
 Button”–Verifytimingutilizingeither“CheckingandAdjustingTimer”
procedureor“ControlCheckout/TimerCheckout”procedureandreadjust
 asrequired.
NOTE: After pressure and time settings have been made and veried, a
piece of tape should be placed over the pressure setting disc slot
and timer adjustment button to prevent tampering.
(Reference gure 1)
CONTROL CALIBRATION/ADJUSTMENT
Pressure Check—BENCH TEST NO VOLTAGE APPLIED
1) Attach“Oil”connectiontopressuresource
 (100PSIGMax)withalowpressuregauge.
2) Leave“Low”connectionatatmosphericpressure
 (unattached).
3) ConnectContinuityTesterbetweenterminals11
 and14(safelightconnection).Nocontinuityshould
 beshown.
4) Pressurizeoilconnectionto100PSIG.
 Continuitylightshouldenergize.
5) Slowlydepressurize.Continuitylightshouldde-energize
 atapproximately10PSIG(factory).
6) Slowlyre-pressurize.Continuitylightshouldre-energize
 approximately5PSIabovede-energizepressure.
Pressure Adjustment—
1) Tochangepressureadjustmentfromfactorysetting,
 removecontrolcover.Rotatenotchedpressuresetting
 discinthecontrol–righttoincrease,lefttodecrease
 settings(seegure1).Repeatsteps4-6todetermine
 settings.Adjust/Repeatasnecessarytoobtaindesired
 timerstart(minimumoilpressuresetting).Note:Control
 shouldnotbesettobelowminimumeffectiveoilpressure
 recommendedbythecompressormanufacturer.
CHECKING AND ADJUSTING PRESSURE
Thetimerisfactorypresetto120seconds
(CopelandSpecication).
Timer Checkout
1) RemoveJumperbetween11&22.
2) Connectacontinuitylightacrossterminals21and24.
 Nocontinuityshouldbeshown(ifitdoes,press
 resetbutton).
3) Withnopressuretothe“Oil”or“Low”bellows
 connections,apply24to240VoltAC/DCacross
 terminals11and“N”.Thetimershouldtripoutand
 continuityshouldstartbetweenterminals21and24
 afterapproximately120seconds.
Timer Adjustment
1) Removepowerfromterminals11and“N”.Pushreset
 button,adjusttimerbuttontotimedesired.
2) Re–energizeterminals11/“N”,observetimetotrip–out
 (continuitybetweenterminals21and24).
3) Repeatsteps1and2untildesiredtrip–outtimeis
 obtained.NOTE:Controlshouldnotbesetbelowthe
 minimumtimespeciedbythemanufacturer.
4) Removepowerandcontinuitylightandreinstall11/22
 Jumper,ifrequired.
CHECKING AND ADJUSTING TIMER
Penn Ranco Robertshaw To ALCO Terminal
 L L L 21
 M M M 22
 (Alarmwhenpresent) A S 24
 V/V1  AorB
 120 120 120 N
 240 240 240
 2 2 T2 11
 None None None 14“Normal”light
Pressure Connections
1) Withthecompressordepressurized(0PSIG),connect
 thebottompowerelementmarked“Oil”totheoil
 pumpoutletconnection.
2) Connectthetoppowerelementmarked“Low”tothe
 compressorcrankcaseconnection.
Electrical Wiring
1) WhenreplacingaRanco,Penn,orRobertshawcontrol,
 usethefollowingwiringcrossreference.
FD113 INSTALLATION
ThewiringoftheFD113isillustratedingures4&5.
FIGURE 1—FD113 WITH COVER OFF

3
208/240V - 3 Phase - 50/60 Hz
PRESSURE
SWITCH
TIMER
RELAY
MANUAL
RESET
Timer Checkout
1) De-energizecompressor/controlcircuit.Insertsmall
 screwdrivertoholdbellowslevertabdown(nopressure
 position),seegure3.
2) Re-energizecompressor/controlcircuit–timershouldthen
 beenergizedandstopthecompressorinthepresettime
 period.Aftercheckout,theFD113timermustbereset.
Pressure Checkout
1) ToaccuratelychecktheoperatingpressureoftheFD113,
 thecompressormustbede-pressurized,theFD113“Oil”
 and“Low”pressurelinesdisconnectedandacheck
 performedasoutlinedin“pressurecheck”underthe
 checkingandadjustingprocedure.
CONTROL CHECKOUT
FIGURE 2—FD113 MOUNTING DIMENSIONS
Contacts below are shown in normal run condition with oil pressure.
Typical Old Copeland 3-Wire Oil Pressure Safety Control Wiring
Manualresettimercontacts.Terminal21to22closed
duringnormalrunandduringtime-out–openontime-out.
Terminals21/24(signal)closedaftertime-out.
PowertoTimerthrupressureswitchcontacts.Duringnormalrun,
11/14closedfor“safelight”circuit.Onlossofpressure,11/14open
andtimerisenergizedfortimedelayperioduntiltrip-out.
FIGURE 4
FIGURE 3
* Optional Current Sensing RelayinSerieswithN/T1line
 forcompressorswithinternallinebreakmotorprotectors.
 (Preventsoilpressuresafetycontrolfromtrippingwheninternal
 line-breakmotorprotectortrips.)
FIGURE 5
TIMER
RESET
BUTTON

4
208/240V - 3 Phase - 50/60 Hz
GROUND FOR
100/120 VAC
ONLY
208/240V - 3 Phase - 50/60 Hz
Typical 4-Wire Wiring – 208/240 Oil Pressure Safety Control Power Common to Compressor
* Optional Current Sensing RelayinSerieswithN/T2line
 forcompressorswithinternallinebreakmotorprotectors.
 (Preventsoilpressuresafetycontrolfromtrippingwheninternal
 line-breakmotorprotectortrips.)
FIGURE 8
Typical New Copeland 3-Wire Oil Pressure Safety Control Wiring
ThiscircuiteliminatesnuisancetripsoftheOPSCfrom“sneak”voltagesonthe“T”sideofthecontactorfromauxiliary
devicesconnectedfromthe“T”sideto“L”orneutralofthecontactor,orminorvoltage-leakagepathsfromthecompressors
connections/windingtoground.
* Optional Current Sensing RelayinSerieswithN/L1line
 forcompressorswithinternallinebreakmotorprotectors.
 (Preventsoilpressuresafetycontrolfromtrippingwheninternal
 line-breakmotorprotectortrips.)
FIGURE 6
Typical 3-Wire Separate Power Source
NOTE:ContactorCoil,AlarmandNormalLightmustbesamevoltageasthecontrolcircuitvoltage.
* Optional Current Sensing RelayinSerieswithNline
 forcompressorswithinternallinebreakmotorprotectors.
 (Preventsoilpressuresafetycontrolfromtrippingwheninternal
 line-breakmotorprotectortrips.)
FIGURE 7
3 Phase - 50/60 Hz
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