Emerson MicroMotion HPC010 User manual

Installation Manual
MMI- 20032352, Rev AD
March 2020
Micro Motion™ High Pressure Coriolis Flow
Meters

Safety messages
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration
of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available
on the internet at www.emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at
www.emerson.com.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration
manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept
your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion
Customer Service department.
Emerson Flow customer service
Email:
•Worldwide: [email protected]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800-522-6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727
Canada [phone] The Netherlands [phone]
666
New Zealand 099 128 804
Mexico [phone] France [phone]
901
India 800 440 1468
Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682
Brazil [phone] Italy [phone] China [phone]
Chile [phone] Central & Eastern [phone]
111
Japan [phone]
Peru [phone] Russia/CIS [phone] South Korea [phone]
Egypt 0800 000 0015 Singapore [phone]
Oman 800 70101 Thailand 001 800 441 6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444 0684
2

Contents
Chapter 1 Before you begin............................................................................................................5
1.1 About this document........................................................................................................................5
1.2 Hazard messages..............................................................................................................................5
1.3 Related documentation....................................................................................................................5
Chapter 2 Planning........................................................................................................................ 7
2.1 Installation checklist.........................................................................................................................7
2.2 Best practices................................................................................................................................... 8
2.3 HPC010 vibration limits — vibration broadband random...................................................................8
2.4 HPC015 vibration limits....................................................................................................................8
2.5 Temperature limits...........................................................................................................................9
Chapter 3 Mounting.....................................................................................................................11
3.1 Mount the HPC010 sensor..............................................................................................................11
3.2 Mount the HPC015 sensor..............................................................................................................12
3.3 Mount the enhanced core processor ..............................................................................................13
3.4 Mount the I.S. barrier .....................................................................................................................14
3.5 Attach extended electronics...........................................................................................................15
Chapter 4 Transmitter power and I/O wiring................................................................................ 17
4.1 Options for wiring...........................................................................................................................17
4.2 Connect 4-wire cable......................................................................................................................17
4.3 Connect 9-wire cable......................................................................................................................22
Chapter 5 Grounding....................................................................................................................25
Chapter 6 Purge the sensor case .................................................................................................. 27
Chapter 7 Pressure relief.............................................................................................................. 29
Installation Manual Contents
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Installation Manual iii

Contents Installation Manual
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1 Before you begin
1.1 About this document
This document provides information on planning, mounting, wiring, and grounding the
HPC sensor.
The information in this document assumes that users understand basic transmitter and
sensor installation, configuration, and maintenance concepts and procedures.
1.2 Hazard messages
This document uses the following criteria for hazard messages based on ANSI standards
Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can occur if a
situation is not avoided. There is no credible risk of physical injury.
Physical access
NOTICE
Unauthorized personnel can potentially cause significant damage and/or misconfiguration
of end users' equipment. Protect against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to
protecting your system. Restrict physical access to protect users' assets. This is true for all
systems used within the facility.
1.3 Related documentation
You can find all product documentation on the product documentation DVD shipped with
the product or at www.emerson.com.
See any of the following documents for more information:
•The hazardous area approvals documentation shipped with the sensor or available at
www.emerson.com/flowmeasurement.
•Micro Motion High Pressure Coriolis Flow Meters Product Data Sheet
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Installation Manual 5

•Micro Motion 9-Wire Flowmeter Cable Preparation and Installation Guide
•The transmitter installation and configuration and use guides
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2 Planning
2.1 Installation checklist
□If you plan to mount the meter in a hazardous area:
WARNING
Make sure that the hazardous area specified on the approval tag is suitable for the
environment in which the meter will be installed.
□Verify that the local ambient and process temperatures are within the limits of the
meter.
□If the sensor has an integral transmitter, no wiring is required between the sensor and
transmitter. Follow the wiring instructions in the transmitter installation manual for
signal and power wiring.
□If the transmitter has remote-mounted electronics, follow the instructions in this
manual for wiring between the sensor and the transmitter, and then follow the
instructions in the transmitter installation manual for power and signal wiring.
□For optimal performance, install the sensor in the preferred orientation. The sensor will
work in any orientation as long as the flow tubes remain full of process fluid.
Table 2-1: Preferred sensor orientation
Process content HPC010 HPC015
Liquids
Self-draining applications
Gases
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□Orient the sensor so that personnel and equipment will not be exposed to escaping
pressurized discharge from the rupture disk. The sensor has a rupture disk to evacuate
the case in the unlikely event of a loss of primary containment.
□Install the meter so that the flow direction arrow on the sensor case matches the actual
forward flow of the process. (Flow direction is also software-selectable.)
2.2 Best practices
The following information can help you get the most from your sensor.
•There are no pipe run requirements for Micro Motion sensors. Straight runs of pipe
upstream or downstream are unnecessary.
•If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward
through the sensor. Gases should flow downward.
•Keep the sensor full of process fluid.
•For halting flow through the sensor with a single valve, install the valve downstream
from the sensor.
•Minimize bending and torsional piping loads on the meter. Do not use the meter to
align misaligned piping.
•The sensor does not require external supports. The flanges will support the sensor in
any orientation.
2.3 HPC010 vibration limits — vibration broadband
random
•5 to 1,000 Hz; 1.25E-4 g2/Hz per IEC 60068-2-64
•Total: 0.35g RMS
Vibration isolation should be used in installations above 0.35 g RMS or for applications
requiring Lloyd’s approval.
Vibration isolation clamps are available as a spare part. For more information about
mounting a sensor in high vibration environments, contact customer support.
2.4 HPC015 vibration limits
Meets IEC 60068-2-6, endurance sweep, 5 to 2000 Hz up to 1.0 g.
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2.5 Temperature limits
Model Component Limit
HPC010 Process fluid temperature -58 °F (-50 °C) to 257 °F
(125.0 °C)
Ambient temperature -40 °F (-40.0 °C) to 140 °F
(60.0 °C)
HPC015 Process fluid temperature -50.8 °F (-46 °C) to 392 °F
(200 °C)
Ambient temperature -40 °F (-40.0 °C) to 140 °F
(60 °C)
Notes
•In all cases, the electronics cannot be operated where the ambient temperature is
below -40 °F (-40.0 °C) or above 140 °F (60.0 °C). If a sensor is to be used where the
ambient temperature is outside of the range permissible for the electronics, the
electronics must be remotely located where the ambient temperature is within the
permissible range, as indicated by the shaded area of the temperature limit graphs.
•Temperature limits may be further restricted by hazardous area approvals. Refer to the
hazardous area approvals documentation shipped with the sensor or available from
www.emerson.com/flowmeasurement.
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