Emerson Rosemount Xi User manual

Quick Start Guide
00825-0100-4889, Rev AB
October 2022
Rosemount™ Xi
Advanced Electronics for Zirconium Oxide
Flue Gas O2 Probes

Essential instructions
Read this page before proceeding!
Emerson designs, manufactures, and tests its products to meet many national and international
standards. Because these instruments are sophisticated technical products, you must properly install,
use, and maintain them to ensure they continue to operate within their normal specifications. You
must adhere to the following instructions and integrate them into your safety program when
installing, using, and maintaining Emerson's Rosemount products. Failure to follow the proper
instructions may cause any one of the following situations to occur: loss of life, personal injury,
property damage, damage to this instrument, and warranty invalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson representative for
clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the
product.
•Install equipment as specified in the installation instructions of the appropriate Quick Start Guide
and per applicable local and national codes. Connect all products to the proper electrical and
pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program, and
maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's performance,
place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
Note
The information contained in this document is subject to change without notice.
Definitions
The following definitions apply to warnings, cautions, and notes found throughout this publication.
WARNING
Highlights an operation or maintenance procedure, condition, statement, etc. that if not strictly
observed, could result in injury, death, or long-term health hazards of personnel.
CAUTION
Highlights an operation or maintenance procedure, practice, condition, statement, etc. that if not
strictly observed, could result in damage to or destruction of equipment or loss of effectiveness.
Note
Highlights an essential operating procedure, condition, or statement.
Quick Start Guide October 2022
2 Rosemount Xi

Symbols
:
Earth (ground) terminal
:
Protective conduit or terminal
:
Risk of electrical shock
:
Warning: Refer to Instruction Manual
NOTICE
The number in the lower right corner of each illustration in this publication is a manual illustration
number. It is not a part number and is not related to the illustration in any technical manner.
Technical support hotline
For assistance with technical problems, call the North American Response Center. The Response
Center is staffed 24 hours a day, 7 days a week.
Phone: [phone]-RSMT (1-800-654-7768)
Emerson may also be reached via the Internet through email and the following websites:
Email: [email protected]
Websites:
•Emerson.com/RosemountCombustionAnalysis
•Emerson.com/Rosemount-Gas-Analysis
•Emerson.com/Rosemount
•Emerson.com
Warranty
Emerson warrants that the equipment manufactured and sold by it will, upon shipment, be free of
defects in workmanship or material. Should any failure to conform to this warranty become apparent
during a period of one year after the date of shipment, Emerson shall, upon prompt written notice
from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the
defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all
liabilities of Emerson with respect to the quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY,
WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PURPOSE).
The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Emerson to
comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort
(including negligence).
Emerson does not warrant equipment against normal deterioration due to environment. Factors, such
as corrosive gases and solid particulates, can be detrimental and can create the need for repair or
replacement as part of normal wear and tear during the warranty period.
Equipment supplied by Emerson but not manufactured by it will be subject to the same warranty as is
extended to Emerson by the original manufacturer.
At the time of installation, it is important that the required services are supplied to the system and that
the electronic controller is set up at least to the point where it is controlling the sensor heater. This will
ensure that, should there be a delay between installation and full commissioning, the sensor being
supplied with ac power and reference air will not be subjected to component deterioration.
October 2022 Quick Start Guide
Quick Start Guide 3

Contents
Pre-installation.............................................................................................................................5
Wire........................................................................................................................................... 17
Configure................................................................................................................................... 23
Startup and operation................................................................................................................ 28
Safety instructions for the wiring and installation of this apparatus............................................ 36
Certifications..............................................................................................................................38
Quick Start Guide October 2022
4 Rosemount Xi

1 Pre-installation
1.1 Unpacking
1. Inspect the shipping container. If it is damaged, contact the shipper
immediately for instructions. Save the box.
2. If there is no apparent damage, remove the transmitter.
3. Ensure that all items shown on the packing list are present. If items
are missing, notify Rosemount immediately.
See Figure 1-1.
October 2022 Quick Start Guide
Quick Start Guide 5

Figure 1-1: Typical system package
A. Quick Start Guide
B. Weld plate
C. Traditional architecture cable
D. O2 probe
E. Reference air set (not used if the Rosemount SPS 4001B Single
Probe Autocalibration Sequencer is used)
F. HART® Field Communicator package (optional)
G. Optional Rosemount SPS 4001B Single Probe Autocalibration
Sequencer
H. Rosemount Xi Advanced Electronics
4. Save the shipping container and packaging.
Quick Start Guide October 2022
6 Rosemount Xi

They can be reused to return the device to the factory in case of
damage.
October 2022 Quick Start Guide
Quick Start Guide 7

1.2 System considerations
A typical system installation for a Rosemount Xi or O2 probe is shown in
Figure 1-2.
Figure 1-2: Typical system installation
A. Gases
B. Duct
C. Adapter plate and flange
D. Instrument air supply (reference air)
E. Pressure regulator
F. Flow meter
G. Calibration gas
H. Line voltage
I. 4 to 20 mA signal
J. Rosemount Xi Advanced Electronics (optional)
K. Stack
L. Traditional architecture cable
Quick Start Guide October 2022
8 Rosemount Xi

1.3 Mount
The Rosemount Xi Advanced Electronics is available in a panel mounting,
wall mounting, or pipe mounting configuration.
Refer to Figure 1-3 or Figure 1-4 for the panel, wall, or pipe mounting details.
1. Ensure all components are available to install the Rosemount Xi.
2. Select a mounting location near or removed from the O2 probe.
Consider the temperature limitations of the Rosemount Xi (see
Section 1-4) when selecting the mounting location.
3. Mount the Rosemount Xi at a height convenient for viewing and
operating the interface.
Approximately 5 ft (1.5 m) is recommended.
4. The keypad window on the Rosemount Xi may have interior and
exterior protective membranes. Remove the protective membranes
prior to use of the Rosemount Xi enclosure.
NOTICE
Failure to remove the protective membranes may cause the display
to appear distorted. The membrane may be difficult or impossible to
remove after extended use at elevated temperatures.
October 2022 Quick Start Guide
Quick Start Guide 9

Figure 1-3: Rosemount Xi Advanced Electronics - panel mounting details
– front and side view
A. Maximum Panel Thickness 0.375 (9.75)
B. Front View
C. Panel Mount Gasket
D. 4x Mounting Brackets and Screws provided
E. Side View
Quick Start Guide October 2022
10 Rosemount Xi

Figure 1-4: Rosemount Xi Advanced Electronics - panel mounting details
– bottom view
A. 6X ½ in NPT conduit openings
B. Bottom View
C. Panel Cut-Out
Note
Dimensions are in inches with millimeters in parentheses.
Note
The front panel is hinged at the bottom. The panel swings down for easy
access to the wiring locations.
October 2022 Quick Start Guide
Quick Start Guide 11

Figure 1-5: Rosemount Xi Advanced Electronics - wall/surface mounting
– front and side view
A. Front View
B. 4K Cover Screw
C. Side View
Quick Start Guide October 2022
12 Rosemount Xi

Figure 1-6: Rosemunt Xi Advanced Electronics - pipe mounting – bottom
view
A. 6X ½ in NPT conduit openings
B. Front View
C. 6X ½ in NPT Conduit Openings
D. Mounting Bracket
E. U-Bolts
F. 2 in Pipe Supplied by Customer
Note
Dimensions are in inches with millimeters in parentheses.
1.4 Specifications
Table 1-1: Specifications
Measurement specifications
Net O2 range 0 to 50% O2 user scalable
-2 to 50% O2 user scalable with stoichiometer
Lowest detectable limit 0.01% O2
Signal stability ±0.03% O2
Accuracy in reducing conditions ±10% of reading or 0.1% O2
October 2022 Quick Start Guide
Quick Start Guide 13

Table 1-1: Specifications (continued)
Ambient temperature effect on Rosemount Xi
4-20 mA signal
Less than 0.0025% O2 per degree Celsius
Environmental specifications
Rosemount Xi Advanced Electronics Type 4X/IP66 polycarbonate material
Ambient temperature limits -4 to 122 °F (-20 to 50 °C)
-4 to 158 °F (-20 to 70 °C) as measured by
electronics
Rosemount Xi LCD display: ambient
temperature limits
-4 to 131 °F (-20 to 55 °C)
General purpose certifications
Installation specifications
Mounting Panel, wall, or pipe
Reference air 0.5 scfh (0.25 l/min), clean, dry, instrument-
quality air (20.95% O2), regulated to 5 psi
(34 kPa)
Calibration Semi-automatic or automatic
Cal gases 0.4% O2 and 8% O2, balance N2
Traditional architecture cable 200 ft (61 m) maximum length
Transmitter electrical power 12 - 24 Vdc (loop-powered from control room
or Rosemount Xi)
Electrical power for Rosemount Xi 100 - 240 Vac ±10%, 50/60 Hz
Power consumption of Rosemount Xi 12 VA maximum or 776 VA maximum with
traditional archtecture, 120 V probes
450 VA maximum with traditional
architecture, 44 V probes
Alarm relay outputs Two provided - 2 Amperes, 30 Vdc, Form-C
Optional loss of flame input Internally powered input to remove heater
power actuated via dry contact output from
user's flame scanner
Emerson has satisfied all obligations from the
European legislation to harmonize the product
requirements in Europe. All static performance
characteristics are with operating variables
constant. Specifications subject to change
without notice.
Quick Start Guide October 2022
14 Rosemount Xi

Table 1-2: Product matrix, Rosemount Xi advanced electronics
Xi Rosemount Xi Advanced Electronics
Code Remote type
01 Single channel(1)
03 Dual channel(1)
04 Single channel traditional architecture for 120 V probes
05 Single channel traditional architecture for 44 V probes
Code Mounting
00 No hardware
01 Panel mount kit with gasket
02 2 in. pipe/wall mount kit
Code Cable
00 No cable
10 20 ft (6 m) cable
11 40 ft (12 m) cable
12 60 ft (18 m cable)
13 80 ft (24 m cable)
14 100 ft (30 m) cable
15 150 ft (45 m) cable
16 200 ft (60 m) cable
Code Stoichiometer function
00 None
01 Single channel
02 Dual channel
Code Programmable reference function
00 None
01 Single channel
02 Dual channel
Code 800 deg C process function
00 None
01 Single channel
02 Dual channel
October 2022 Quick Start Guide
Quick Start Guide 15

1. Requires XPS transmitter, P/N 6A00358G03
Note
All static performance characteristics are with operating variables constant.
Specifications subject to change without notice.
Quick Start Guide October 2022
16 Rosemount Xi

2 Wire
2.1 Electrical installation
All wiring must conform to local and national codes. Multiple wiring
diagrams are shown in this section. Always refer to the diagrams that apply
to your transmitter configuration and disregard all other wiring diagrams.
WARNING
ELECTRIC SHOCK
Disconnect and lock out power before connecting the power supply.
Failure to lock out power could result in serious injury or death.
WARNING
ELECTRIC SHOCK
Install all protective covers and safety ground leads after installation.
Failure to install covers and ground leads could result in serious injury or
death.
WARNING
ELECTRIC SHOCK
To meet the safety requirements of EN 61010 (EU requirement) and
ensure safe operation of this equipment, connection to the main electrical
power supply must be made through a circuit breaker (min 10 A) which
will disconnect all current-carrying conductors during a fault situation. This
circuit breaker should also include a mechanically operated isolating
switch. If it does not, locate another external means of disconnecting the
power supply close by. Circuit breakers or switches must comply with a
recognized standard such as IEC 947.
Note
Line, voltage, signal, and relay wiring must be rated for at least 221 °F (105
°C).
NOTICE
If a metal conduit is used with the Rosemount Xi, the conduit should be
reliably bonded to protective earth. The grounding plate inside the
Rosemount Xi is not bounded to PE and does not provide adequate
grounding.
1. Remove cover screws from the front cover of the Rosemount Xi.
Swing down the front cover of the interface box.
October 2022 Quick Start Guide
Quick Start Guide 17

2. Pull out the I/O board on the right-hand side of the card rack inside
the Rosemount Xi. If your system is configured to operate two
transmitter probes, there are two I/O interface boards.
3. See Figure 2-1. Connect the 4-20 mA signal wires at J4 of the I/O
board. Attach the supplied ferrite clamp over the 4-20 mA OUT wires
that extend past the shield.
NOTICE
Installation of the ferrite clamp over the 4-20 mA OUT wires is
required for compliance with the European EMC directive.
Figure 2-1: Signal connections at I/O board: outer box
A. Shield Termination
B. Rosemount Xi Enclosure
Quick Start Guide October 2022
18 Rosemount Xi

Figure 2-2: Signal connections at I/O board: Internal Settings
A. To Alarm 1 Indicator
B. To Heater Relay or Alarm 2 Indicator
C. Flame Status input
D. To SPS
E. To Filed Communicator
F. Rosemount Xi Output to Ammeter (4-20mA Check
G. Probe Output to Voltmeter (24 VDC Loop)
October 2022 Quick Start Guide
Quick Start Guide 19

Figure 2-3: Alarm indicator relay terminals
A. To Alarm 1 Indicator
B. To Heater Relay or Alarm 2 Indicator
4. Terminate the shield of the 4-20 mA signal wires at the designated
ground terminal of the Rosemount Xi. Do not allow bare shield wires
to contact the circuit boards. Insulate the shield wires prior to
termination.
5. Connect the signal wires from the SPS (if used) to the applicable
terminals of J3. Refer to the SPS instruction manual for wiring details.
6. Connect the signal wires for the flame status input (if used) to the
applicable terminals of J2. The flame status sensing device is supplied
by the customer. Refer to the applicable OEM documents for signal
wiring details.
7. Connect the customer's alarm indicator devices to the alarm
indicator relay terminals. See Figure 2-3 for the alarm indicator relay
terminals.
8. Reinstall the I/O board in the card rack of the Rosemount Xi.
Quick Start Guide October 2022
20 Rosemount Xi