Emerson Rosemount Xi User manual

Quick Start Guide
00825-0100-4889, Rev AB
October 2022
Rosemount™ Xi
Advanced Electronics for Zirconium Oxide
Flue Gas O2 Probes

Essential instructions
Read this page before proceeding!
Emerson designs, manufactures, and tests its products to meet many national and international
standards. Because these instruments are sophisticated technical products, you must properly install,
use, and maintain them to ensure they continue to operate within their normal specifications. You
must adhere to the following instructions and integrate them into your safety program when
installing, using, and maintaining Emerson's Rosemount products. Failure to follow the proper
instructions may cause any one of the following situations to occur: loss of life, personal injury,
property damage, damage to this instrument, and warranty invalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson representative for
clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the
product.
•Install equipment as specified in the installation instructions of the appropriate Quick Start Guide
and per applicable local and national codes. Connect all products to the proper electrical and
pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program, and
maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's performance,
place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
Note
The information contained in this document is subject to change without notice.
Definitions
The following definitions apply to warnings, cautions, and notes found throughout this publication.
WARNING
Highlights an operation or maintenance procedure, condition, statement, etc. that if not strictly
observed, could result in injury, death, or long-term health hazards of personnel.
CAUTION
Highlights an operation or maintenance procedure, practice, condition, statement, etc. that if not
strictly observed, could result in damage to or destruction of equipment or loss of effectiveness.
Note
Highlights an essential operating procedure, condition, or statement.
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Symbols
:
Earth (ground) terminal
:
Protective conduit or terminal
:
Risk of electrical shock
:
Warning: Refer to Instruction Manual
NOTICE
The number in the lower right corner of each illustration in this publication is a manual illustration
number. It is not a part number and is not related to the illustration in any technical manner.
Technical support hotline
For assistance with technical problems, call the North American Response Center. The Response
Center is staffed 24 hours a day, 7 days a week.
Phone: [phone]-RSMT (1-800-654-7768)
Emerson may also be reached via the Internet through email and the following websites:
Email: [email protected]
Websites:
•Emerson.com/RosemountCombustionAnalysis
•Emerson.com/Rosemount-Gas-Analysis
•Emerson.com/Rosemount
•Emerson.com
Warranty
Emerson warrants that the equipment manufactured and sold by it will, upon shipment, be free of
defects in workmanship or material. Should any failure to conform to this warranty become apparent
during a period of one year after the date of shipment, Emerson shall, upon prompt written notice
from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the
defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all
liabilities of Emerson with respect to the quality of the equipment.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY,
WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PURPOSE).
The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Emerson to
comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort
(including negligence).
Emerson does not warrant equipment against normal deterioration due to environment. Factors, such
as corrosive gases and solid particulates, can be detrimental and can create the need for repair or
replacement as part of normal wear and tear during the warranty period.
Equipment supplied by Emerson but not manufactured by it will be subject to the same warranty as is
extended to Emerson by the original manufacturer.
At the time of installation, it is important that the required services are supplied to the system and that
the electronic controller is set up at least to the point where it is controlling the sensor heater. This will
ensure that, should there be a delay between installation and full commissioning, the sensor being
supplied with ac power and reference air will not be subjected to component deterioration.
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Contents
Pre-installation.............................................................................................................................5
Wire........................................................................................................................................... 17
Configure................................................................................................................................... 23
Startup and operation................................................................................................................ 28
Safety instructions for the wiring and installation of this apparatus............................................ 36
Certifications..............................................................................................................................38
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1 Pre-installation
1.1 Unpacking
1. Inspect the shipping container. If it is damaged, contact the shipper
immediately for instructions. Save the box.
2. If there is no apparent damage, remove the transmitter.
3. Ensure that all items shown on the packing list are present. If items
are missing, notify Rosemount immediately.
See Figure 1-1.
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Figure 1-1: Typical system package
A. Quick Start Guide
B. Weld plate
C. Traditional architecture cable
D. O2 probe
E. Reference air set (not used if the Rosemount SPS 4001B Single
Probe Autocalibration Sequencer is used)
F. HART® Field Communicator package (optional)
G. Optional Rosemount SPS 4001B Single Probe Autocalibration
Sequencer
H. Rosemount Xi Advanced Electronics
4. Save the shipping container and packaging.
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They can be reused to return the device to the factory in case of
damage.
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1.2 System considerations
A typical system installation for a Rosemount Xi or O2 probe is shown in
Figure 1-2.
Figure 1-2: Typical system installation
A. Gases
B. Duct
C. Adapter plate and flange
D. Instrument air supply (reference air)
E. Pressure regulator
F. Flow meter
G. Calibration gas
H. Line voltage
I. 4 to 20 mA signal
J. Rosemount Xi Advanced Electronics (optional)
K. Stack
L. Traditional architecture cable
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1.3 Mount
The Rosemount Xi Advanced Electronics is available in a panel mounting,
wall mounting, or pipe mounting configuration.
Refer to Figure 1-3 or Figure 1-4 for the panel, wall, or pipe mounting details.
1. Ensure all components are available to install the Rosemount Xi.
2. Select a mounting location near or removed from the O2 probe.
Consider the temperature limitations of the Rosemount Xi (see
Section 1-4) when selecting the mounting location.
3. Mount the Rosemount Xi at a height convenient for viewing and
operating the interface.
Approximately 5 ft (1.5 m) is recommended.
4. The keypad window on the Rosemount Xi may have interior and
exterior protective membranes. Remove the protective membranes
prior to use of the Rosemount Xi enclosure.
NOTICE
Failure to remove the protective membranes may cause the display
to appear distorted. The membrane may be difficult or impossible to
remove after extended use at elevated temperatures.
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Figure 1-3: Rosemount Xi Advanced Electronics - panel mounting details
– front and side view
A. Maximum Panel Thickness 0.375 (9.75)
B. Front View
C. Panel Mount Gasket
D. 4x Mounting Brackets and Screws provided
E. Side View
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