Emerson Rosemount 2130 Instructions for use

Manual Supplement
00809-0500-4130, Rev AG
March 2015
Rosemount 2130
Functional Safety Manual

iii
Manual Supplement
00809-0500-4130, Rev AG
Contents
March 2015
Contents
Contents
1Section 1: Introduction
1.1 Scope and purpose of the safety manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Skill level requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Terms, abbreviations, and acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Documentation and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2Section 2: Product Description
2.1 Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Level switch purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3Section 3: Designing a Safety Function using the Rosemount 2130
3.1 Safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2 Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Application limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.4 Design verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 SIL capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.1 Systematic integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.2 Random integrity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.3 Safety parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Connection of the 2130 to the SIS logic solver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7 General requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4Section 4: Installation and Commissioning
4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.2 Physical location and placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.3 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.4.1 Self-check setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.4.2 Output mode setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5Section 5: Operation and Maintenance
5.1 Proof-test requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.2 Repair and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.3 Notification of failures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

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Contents
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iv Contents
6Appendix A: Specifications
A.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
A.2 Useful life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
A.3 Useful lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7Appendix B: Proposed Proof-test Procedure
B.1 Suggested proof-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
8Appendix C: Product Identification
C.1 Approved cassette part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

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Section 1: Introduction
March 2015
Introduction
Section 1 Introduction
1.1 Scope and purpose of the safety manual
This safety manual contains the information to design, install, verify and maintain a Safety
Instrumented Function (SIF) utilizing the Rosemount 2130 level switch.
The manual provides the necessary requirements to enable the integration of the
2130 level switch when showing compliance with the IEC 61508 or IEC 61511 functional safety
standards. It indicates all assumptions that have been made on the usage of the Level Switch. If
these assumptions cannot be met by the application, the SIL capability of the Rosemount 2130 may
be adversely affected.
Note
For product support, use the contact details on the back page.
1.2 Skill level requirement
System design, installation and commissioning, and repair and maintenance shall be carried out by
suitably qualified personnel.
1.3 Terms, abbreviations, and acronyms
Basic Safety
Freedom from unacceptable risk of harm.
BPCS
Basic Process Control System – a system which responds to input signals from the process, its
associated equipment, other programmable systems and/or an operator and generates output
signals causing the process and its associated equipment to operate in the desired manner but
which does not perform any safety instrumented functions with a claimed SIL greater than or equal
to 1.
Fail-safe State
State where switch output is in the state corresponding to an alarm condition. In this condition the
switch contacts will normally be open.
Fail Dangerous
Failure that does not respond to an input from the process (i.e. not switching to the fail-safe state).
Fail Dangerous Detected
Failure that is dangerous but is detected.

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Section 1: Introduction
March 2015
2Introduction
Fail Dangerous Undetected
Failure that is dangerous and that is not detected.
Fail No Effect
Failure of a component that is part of the safety function but that has no effect on the safety
function.
Fail Safe
Failure that causes the switch to go to the defined fail-safe state without an input from the process.
FMEDA
Failure Modes, Effects, and Diagnostics Analysis.
Functional Safety
Part of the overall safety relating to the process and the BPCS which depends on the correct
functioning of the SIS and other protection layers.
HFT
Hardware Fault Tolerance.
Low demand
Mode of operation, where the frequency of demands for operation made on a safety-related system
is no greater than twice the proof test frequency.
PFDAVG
Average Probability of Failure on Demand.
SFF
Safe Failure Fraction – a fraction of the overall random failure rate of a device that results in either a
safe failure or a detected dangerous failure.
SIF
Safety Instrumented Function – a safety function with a specified SIL which is necessary to achieve
functional safety. Typically a set of equipment intended to reduce the risk due to a specified hazard
(a safety loop).
SIL
Safety Integrity Level – a discrete level (one out of four) for specifying the safety integrity
requirements of the safety instrumented functions to be allocated to the safety instrumented
systems. SIL 4 has the highest level of safety integrity, and SIL 1 has the lowest level.

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Section 1: Introduction
March 2015
Introduction
SIS
Safety Instrumented System – an instrumented system used to implement one or more safety
instrumented functions. An SIS is composed of any combination of sensors, logic solvers, and final
elements.
1.4 Documentation and standards
This section lists the documentation and standards referred to by this safety manual.
Table 1-1. Associated Documentation
Table 1-2. Associated Standards
Documents Purpose of Documents
IEC 61508-2: 2000 Functional Safety of
Electrical/Electronic/Programmable Electronic
Safety-Related Systems
MOB 08/08-57 R005 FMEDA Report Version V1, Revision R5 for the
Rosemount 2130 Level Switch
00813-0100-4130 Rosemount 2130 Product Data Sheet
00809-0100-4130 Rosemount 2130 Reference Manual
Standards Purpose of Standards
IEC 61508: 2000 Functional Safety of
electrical/electronic/programmable electronic
safety-related systems
IEC 61511
(ANSI/ISA 84.00.01-2004)
Functional safety - Safety instrumented systems for
the process industry sector

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Section 1: Introduction
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4Introduction

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Section 2: Product Description
March 2015
Product Description
Section 2 Product Description
2.1 Operation principle
The Rosemount 2130 level switch consists of a tuned fork with a driver and receiver element, and
integral interface electronics. The 2130 level switch is based on the principle that the resonant
frequency of a tuned fork changes when it is immersed in a liquid. The frequency change is detected
and used to switch an electronic output.
A range of output options are available to suit different applications.
Note
For all product information and documentation downloads, visit www.rosemount.com.
2.2 Level switch purpose
The Level switch indicates, by means of an electronic output, whether the level of a process liquid is
above, or below, a certain point (the Switch Point).
Figure 2-1. Example Applications
High and Low Alarm
Overfill Protection
Pump Control
Extreme
Temperature

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Section 2: Product Description
March 2015
6Product Description
2.3 Ordering information
Typical Model Number: 2130 L A 2 E S 9 NN B A 0000 1 NA QT
The first option code after “2130” indicates the output type:
L = Direct Load Switching (Mains two-wire)
P = PNP/PLC Low Voltage (three-wire)
D = DPCO Relay
N = NAMUR
M = 8/16 mA
Each output type has different Safety Instrumented System (SIS) parameters (see Table 3-1 on
page 9). The other option codes in the model number refer to materials, fittings, and other
mechanical options which do not affect SIS parameters.
Models with the QS option code are supplied with a manufacturer’s prior-use certificate of FMEDA
data.
Models with the QT option, if available, are supplied with a third party certificate of SIL capability.

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Section 3: Designing a Safety Function using the Rosemount 2130
March 2015
Designing a Safety Function using the Rosemount 2130
Section 3 Designing a Safety Function
using the Rosemount 2130
3.1 Safety function
A change in liquid level through the switch point of the Rosemount 2130 level switch causes it to
operate. It may be used in high level or low level safety related applications. It is important that the
2130 is user-configured for the correct application.
3.2 Environmental limits
The designer of the SIF (Safety Instrumented Function) must check that the Rosemount 2130 level
switch is rated for use within the expected environmental limits. See the Rosemount 2130 product
data sheet for environmental limits.
Note
For all product information and documentation downloads, see the on-line
Rosemount 2130 web page at www.rosemount.com.
3.3 Application limits
It is very important that the SIF designer checks for material compatibility by considering process
liquids and on-site chemical contaminants. If the Rosemount 2130 level switch is used outside the
application limits or with incompatible materials, the reliability data and predicted SIL capability
becomes invalid.
The construction materials of a Rosemount 2130 level switch are specified in the product data sheet
and the product reference manual (see Table 1-1 on page 3). Use the model code on the product
label, and the ordering information table and specification in these product documents to find out
the construction materials.
3.4 Design verification
A detailed Failure Modes, Effects and Diagnostics Analysis (FMEDA) report for the Rosemount 2130
is available from Emerson Process Management. This report details all failure rates and failure modes
as well as expected lifetime.
Note
The FMEDA report is available from the Safety quick link at www.rosemount.com. Select Product
List, then Level tab, and finally select 2130. In the right-hand panel, there are SIL documents
including the FMEDA report (and this safety manual).
The achieved Safety Integrity Level (SIL) of an entire Safety Instrumented Function (SIF) design must
be verified by the designer using a PFDAVG calculation considering the architecture, proof test
interval, proof test effectiveness, any automatic diagnostics, average repair time, and the specific
failures rates of all equipment included in the SIF.

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Section 3: Designing a Safety Function using the Rosemount 2130
March 2015
8Designing a Safety Function using the Rosemount 2130
Each subsystem must be checked to assure compliance with minimum Hardware Fault Tolerance
(HFT) requirements. When using the Rosemount 2130 level switch in a redundant configuration, a
common cause factor of at least 5% should be included in the safety integrity calculations.
The failure rate data listed in the FMEDA report is only valid for the useful lifetime of the Rosemount
2130. The failure rates increase after this useful lifetime period has expired. Reliability calculations
based on the data listed in the FMEDA report for mission times beyond the lifetime may yield results
that are too optimistic, i.e. the calculated SIL will not be achieved.
3.5 SIL capability
3.5.1 Systematic integrity
The 2130 level switch has met manufacturer design process requirements of
Safety Integrity Level 2 (SIL 2). These are intended to achieve sufficient integrity against systematic
errors of design by the manufacturer.
A Safety Instrumented Function (SIF) designed with the 2130 must not be used at a SIL higher than
the statement without “prior use” justification by the end-user, or verification of diverse technology
in the design.
3.5.2 Random integrity
The 2130 level switch is classified as a type B device according to IEC 61508, and the level switch has
a Hardware Fault Tolerance (HFT) of zero.
Random Integrity for Type B device:
Output Types N, P, and L: SIL 2 @ HFT=0
Output Type D: SIL 1 @ HFT=0, SIL 2 @ HFT=1
3.5.3 Safety parameters
Table 3-1 on page 9 summarizes the Rosemount 2130 failure rates. For detailed failure rate
information, including PFDAVG and MTTR data, see the FMEDA report for the Rosemount 2130.

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Section 3: Designing a Safety Function using the Rosemount 2130
March 2015
Designing a Safety Function using the Rosemount 2130
Table 3-1. 2130 Failure Rates
Note
The FMEDA report is available from the Safety quick link at www.rosemount.com. Select Product
List, then Level tab, and finally select 2130. In the right-hand panel, there are SIL documents
including the FMEDA report (and this safety manual).
3.6 Connection of the 2130 to the SIS logic solver
The Rosemount 2130 level switch should be connected to the safety-rated logic solver which is
actively performing the safety function as well as automatic diagnostics (if any) designed to
diagnose potentially dangerous failures within the level switch. In some cases, it may also be
connected directly to the final element.
The Rosemount 2130 reference manual gives full installation details for the level switch. The logic
solver trip levels must be compatible with (higher than) the sensor alarm levels given in the
specifications section of this manual.
Note
For all product information and documentation downloads, see the on-line
Rosemount 2130 web page at www.rosemount.com.
3.7 General requirements
The system and function response time shall be less than the process safety time
The 2130 level switch will change to its defined safe state in less than this time with relation
to the specific hazard scenario.
All SIS components, including the 2130 level switch must be operational before process
start-up
The user shall verify that the 2130 level switch is suitable for use in safety applications by
confirming the level switch nameplate and model number are properly marked
Output Type and
Model Option Code Mode SD(1)
(1) FIT is the abbreviation for Failure In Time. One FIT is 1x10-9 failure per hour.
SU DD DU SFF %
NAMUR NDRY=On 0.0 FIT 195.5 FIT 151.2 FIT 17.5 FIT 95.20
NAMUR NWET=On 0.0 FIT 78.3 FIT 259.1 FIT 26.1 FIT 92.80
PNP/PLC PDRY=On 0.0 FIT 422.8 FIT 171.9 FIT 50.8 FIT 92.10
PNP/PLC PWET=On 0.0 FIT 307.6 FIT 283.8 FIT 53.5 FIT 91.70
Direct Load Switching LDRY=On 0.0 FIT 364.8 FIT 170.6 FIT 45.0 FIT 92.20
Direct Load Switching LWET=On 0.0 FIT 246.9 FIT 278.4 FIT 54.8 FIT 90.60
Relay DDRY=On 0.0 FIT 266.1 FIT 142.9 FIT 104.6 FIT 79.60
Relay DWET=On 0.0 FIT 146.6 FIT 240.9 FIT 116.9 FIT 76.80
8/16 mA MDRY=On 0.0 FIT 350.7 FIT 172.4 FIT 28.5 FIT 94.80
8/16 mA MWET=On 0.0 FIT 238.6 FIT 283.4 FIT 29.6 FIT 94.60

Manual Supplement
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Section 3: Designing a Safety Function using the Rosemount 2130
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10 Designing a Safety Function using the Rosemount 2130
Personnel performing maintenance and testing on the 2130 level switch shall first be
assessed as being competent to do so
Results from periodic proof tests shall be recorded and periodically reviewed
The 2130 level switch shall not be operated beyond the useful lifetime as listed in the
specification section of the product reference manual without undergoing overhaul or
replacement
Note
For all product information and documentation downloads, see the on-line
Rosemount 2130 web page at www.rosemount.com.

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Section 4: Installation and Commissioning
March 2015
Installation and Commissioning
Section 4 Installation and Commissioning
Note
For all product information and documentation downloads, see the on-line
Rosemount 2130 web page at www.rosemount.com.
4.1 Installation
The Rosemount 2130 level switch must be installed as described in the installation section of the
product reference manual. Check that environmental conditions do not exceed the ratings in the
specification section.
The 2130 level switch must be accessible for physical inspection.
4.2 Physical location and placement
The Rosemount 2130 level switch shall be accessible with sufficient room for cover removal and
electrical connections, and allow for manual proof-testing to take place.
The switch point is determined by the location of the 2130 level switch, and consideration must be
given to allow the safe proof-testing of the level switch by forcing liquid to put the switch into its
Fail-Safe state.
4.3 Electrical connections
Wiring should be adequately rated and not be susceptible to mechanical damage.
Electrical conduit is commonly used to protect wiring.
4.4 Configuration
4.4.1 Self-check setting
The Rosemount 2130 level switch must be user-configured to operate in the Self-check mode. This
mode enables the internal diagnostic routines.
Self-check mode is indicated by the amber color of the LED on the electronics cassette. SIS-certified
2130 level switches (dependent on model code) are shipped with this mode pre-configured, but must
be checked before first use, and periodically thereafter, as part of the proof-test routine.

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Section 4: Installation and Commissioning
March 2015
12 Installation and Commissioning
4.4.2 Output mode setting
The Rosemount 2130 level switch must be user-configured for an application so that the output is
ON in the Safe or Normal condition (see Table 4-1).
The response time (seconds delay) may be set to a convenient value to prevent trips that are
spurious i.e. not due to a real condition. Note that the Safety Response Time is the greater of 10
seconds and the selected seconds delay using the switch setting (see Table A-1 on page 15).
Table 4-1. Output Mode Setting
Application
Switch Setting
(Normal or Safe Condition)
High Level Alarm Dry = On
Low Level Alarm Wet = On
ON
O
P
E
R
A
T
I
O
N
M
O
D
E
D
r
y
r
r
O
n
M
o
d
e
D
r
y
r
r
W
e
t
W
e
t
O
n
M
o
d
e
D
r
y
r
W
e
t
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
P
L
C
C
C
C
C
ON
O
P
E
R
A
T
I
O
N
M
O
D
E
D
r
y
r
r
O
n
M
o
d
e
D
r
y
rr
W
e
t
W
e
t
O
n
M
o
d
e
D
r
y
r
W
e
t
Dry On Wet On
Seconds Delay
0.3 0.3
3
30
10
1
3
30
10
1
P
L
C
C
C
C
C

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Section 5: Operation and Maintenance
March 2015
Operation and Maintenance
Section 5 Operation and Maintenance
5.1 Proof-test requirement
During operation, a low-demand mode SIF must be proof-tested. The objective of proof-testing is to
detect failures within the equipment in the SIF that are not detected by any automatic diagnostics of
the system. Undetected failures that prevent the SIF from performing its function are the main
concern.
Periodic proof-tests shall take place at the frequency (or interval) defined by the SIL verification
calculation. The proof-tests must be performed more frequently than or as frequently as specified in
the SIL verification calculation in order to maintain the required safety integrity of the overall SIF.
A sample procedure is provided in Appendix B: Proposed Proof-test Procedure.
Results from periodic proof tests shall be recorded and periodically reviewed.
5.2 Repair and replacement
Repair procedures in the Rosemount 2130 level switch reference manual must be followed.
5.3 Notification of failures
In case of malfunction of the system or SIF, the Rosemount 2130 level switch shall be put out of
operation and the process shall be kept in a safe state by other measures.
Emerson Process Management must be informed when the Rosemount 2130 level switch is required
to be replaced due to failure. The occurred failure shall be documented and reported to Emerson
Process Management using the contact details on the back page of this safety manual. This is an
important part of Emerson Process Management’s SIS management process.

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Section 5: Operation and Maintenance
March 2015
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Appendix A: Specifications
March 2015
Specifications
Appendix A Specifications
A.1 General
In Table A-1, the safety response time for all output types is the greater of 10 seconds or the selected
seconds delay using the switch setting.
Note
See Table 4-1 on page 12 for the switch setting feature.
Table A-1. General Specification
A.2 Useful life
Based on general field failure data and manufactures component data, a useful life period of
approximately 18 years is expected for the Rosemount 2130 level switch at an ambient temperature
of 55 °C. This decreases by a factor of two for every increase of 10 °C, and increases by a factor of two
for every decrease of 10 °C.
Output Type
NAMUR
(Code N)
8/16 mA
(Code M)
Direct Load
(Code L)
PNP
(Code P)
Relay
(Code D)
Supply voltage 7 to 9 Vdc 11 to 36 Vdc 20 to 264 Vac
20 to 60 Vdc
20 to 60 Vdc 20 to 60 Vdc
Safety Alarm Levels
(leakage currents)(1)
(1) Logic solver trip levels should be set higher than these values in order to ensure reliable trips.
1.0 mA < 3.7 mA 6 mA 100 μA Not Applicable
Safety Response
time(2)
(2) The safety response time is the greater of 10 seconds or the selected seconds delay using the switch setting. See Table 4-1 on page 12
for the switch setting feature.
10 s
minimum
10 s
minimum
10 s
minimum
10 s
minimum
10 s
minimum
Switch Point
– Water(3)
(3) Operating (Switch) Point measured from lowest point of fork when liquid is water.
11 to 15 mm 11 to 15 mm 11 to 15 mm 11 to 15 mm 11 to 15 mm
Switch Point
– Other Liquid(4)
(4) Operating (Switch) Point measured from lowest point of fork when liquid is not water.
0 to 30 mm 0 to 30 mm 0 to 30 mm 0 to 30 mm 0 to 30 mm

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Appendix A: Specifications
March 2015
16 Specifications
A.3 Useful lifetime
According to Section 7.4.7.4 of the standard IEC 61508-2, a useful lifetime based on experience
should be assumed.
Although a constant failure rate is assumed by the probabilistic estimation method (see FMEDA
report), this only applies provided that the useful lifetime(1) of components is not exceeded. Beyond
their useful lifetime, the result of the probabilistic calculation method is therefore meaningless as
the probability of failure significantly increases with time.
The useful lifetime is highly dependent on the subsystem itself and its operating conditions.
Specifically, the equipment contains electrolytic capacitors which have a useful life which is highly
dependent on ambient temperature (see Safety Data in the FMEDA report).
This assumption of a constant failure rate is based on the bath-tub curve. Therefore, it is obvious
that the PFDAVG calculation is only valid for components that have this constant domain and that
the validity of the calculation is limited to the useful lifetime of each component.
It is the responsibility of the end-user to maintain and operate the Rosemount 2130 level switch
according to the manufacturer's instructions. Furthermore, regular inspection should show that all
components are clean and free from damage.
For high-demand mode applications, the useful lifetime of the mechanical parts is limited by the
number of cycles. The useful lifetime of the mechanical and electrical parts is greater than 200000
operations. When plant experience indicates a shorter useful lifetime than indicated, the number
based on plant experience should be used.
(1) Useful lifetime is a reliability engineering term that describes the operational time interval where the failure rate of a device is rela-
tively constant. It is not a term which covers product obsolescence, warranty, or other commercial issues.