Emerson CSI 9420 User manual

Reference Manual
MHM-97408.5
April 2010 CSI 9420
www..assetweb.com/mhm
CSI 9420 Wireless Vibration
Transmitter
CSI 9420 Wireless Vibration Transmitter may be protected by one or more U.S. Patents pending.
Other foreign patents pending.
900 MHz
CSI 9420 Vibration Hardware Revision
HART®Device Revision
Field Communicator Field Device Revision
2.4 GHz
CSI 9420 Vibration Hardware Revisions
HART Device Revision
Field Communicator, Field Device Revisions
1
1
Dev v1, DD v11
2, 3
1
Dev v2, DD v1;
Dev v3, DD v6
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure to thoroughly understand the contents before
installing, using, or maintaining this product.
The United States has two toll-free assistance numbers and one international number.
Customer Central
1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
International
1-[phone]
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact a Emerson Process
Management Sales Representative.

Reference Manual
MHM-97408.5
April 2010
CSI 9420
The power module pack with the wireless unit contains two “C” size primary
lithium/thionyl chloride batteries. Each power module contains approximately
2.5 grams of lithium, for a total of 5 grams in each pack. Under normal
conditions, the power module materials are self-contained and are not
reactive as long as the batteries and the pack integrity are maintained. Care
should be taken to prevent thermal, electrical or mechanical damage.
Contacts should be protected to prevent premature discharge.
Power module hazards remain when cells are discharged.
Batteries should be stored in a clean and dry area. For maximum power
module life, storage temperature should not exceed 30 °C.
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance
with the appropriate local, national, and international standards, codes, and
practices. Please review the approvals section of the CSI 9420 reference manual for
any restrictions associated with a safe installation.
• Before connecting a Field Communicator in an explosive atmosphere, ensure the
instruments are installed in accordance with intrinsically safe or non-incendive
field wiring practices.
Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be present on
leads can cause electrical shock.
NOTICE
The CSI 9420 and all other wireless devices should be installed only after the 1420
Wireless Gateway has been installed and is functioning properly. Wireless devices
should also be powered up in order of proximity from the 1420 Wireless Gateway,
beginning with the closest. This will result in a simpler and faster network installation.
NOTICE
Shipping considerations for wireless products (Lithium Batteries):
The unit was shipped to you without the power module installed. Please remove the power
module pack from the unit prior to shipping.
Primary lithium batteries are regulated in transportation by the U. S. Department of
Transportation, and are also covered by IATA (International Air Transport Association),
ICAO (International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure
compliance with these or any other local requirements. Please consult current regulations
and requirements before shipping.

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April 2010
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CSI 9420
Table of Contents
Shipping considerations for wireless products (Lithium Batteries):.0-2
SECTION 1
Overview
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Return of Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
SECTION 2
Configuration
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Connection to the Wired HART Interface . . . . . . . . . . . . . . . . . . . .2-3
Device Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Device Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Sensor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Alert Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Optimize for Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Trending Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Remove Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Configuration with 375/475 Field Communicator . . . . . . . . . . . . . . . .2-12
Fast Key Sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21
Configuration with AMS Device Manager . . . . . . . . . . . . . . . . . . . . .2-23
Right Click Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-28
Alert Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30
Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-31
AMS Machinery Manager Configuration . . . . . . . . . . . . . . . . . . . . . .2-37
Bulk data retrieval and storage in AMS Machinery Manager . . . . 2-37
Waveform or Spectrum Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40
Bulk Data Trend Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40
Licensing the bulk data retrieval feature . . . . . . . . . . . . . . . . . . . .2-40
SECTION 3
Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Powering the CSI 9420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

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Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
General Sensor Handling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Preferred Method of Mounting Sensors . . . . . . . . . . . . . . . . . . . . . 3-3
Preparing Sensor Mounting Locations . . . . . . . . . . . . . . . . . . . . . . 3-5
Attaching the Sensor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Secure Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Connecting Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Ground the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4
Commissioning
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Verify Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
SECTION 5
Operation and
Maintenance
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
LCD Screen Messages, 2.4 GHz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Startup Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Joining and Provisioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Normal Operating Sequence Screens . . . . . . . . . . . . . . . . . . . . . . 5-4
Network Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Device Information Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
LCD Screen Messages, 900 MHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Startup Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Normal Operating Sequence Screens . . . . . . . . . . . . . . . . . . . . . 5-10
Network Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Device Information Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
APPENDIX A
Specifications and
Reference Data
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Radio Specifications
(2.4 GHz WirelessHART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Low-power Sensor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
APPENDIX B
Product Certifications
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Wireless Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
FCC and IC Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Ordinary Location Certification CSA. . . . . . . . . . . . . . . . . . . . . . . . B-2
Hazardous Locations Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Patents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

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CSI 9420
TOC-3
APPENDIX C
Velocity, PeakVue®, and
Temperature
Overall Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
PeakVue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
"Relative" Temperature Monitoring. . . . . . . . . . . . . . . . . . . . . . . . .C-6
Absolute Temperature Monitoring . . . . . . . . . . . . . . . . . . . . . . . . .C-6
APPENDIX D
Accelerometer
Installation for EMI/RFI
Considerations
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Examples of the Effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Mitigations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2
Reduce Cable Length: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
Conductive Conduit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
Ferrites: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
Polarization: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-9
Summary: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-10

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April 2010
CSI 9420
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Reference Manual
MHM-97408.5
April 2010 CSI 9420
www..assetweb.com/mhm
Section 1 Overview
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
potentially raises safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Warnings
Failure to follow these installation guidelines could result in death or
serious injury.
• Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make
sure the instruments are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
Process leaks could result in death or serious injury.
• Do not remove the thermowell while in operation.
• Install and tighten thermowells and sensors before applying pressure
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.

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April 2010
CSI 9420
1-2
OVERVIEW
Manual This manual is designed to assist in the installation, operation, and
maintenance of the CSI 9420.
Section 1: Overview
Section 2: Configuration
Section 3: Installation
Section 4: Commissioning
Section 5: Operation and Maintenance
Appendix A: Specifications and Reference Data
Appendix B: Approvals
Appendix C: Velocity, PeakVue®, and Temperature
Appendix D: Accelerometer Installation for EMI/RFI Considerations
Transmitter Features of the CSI 9420 include:
• An installation-ready solution that provides a variety of transmitter and
sensor configurations
• Up to 4 process variables
• 3 user configurable alerts for each process variable
• Waveform/Spectrum stored directly to AMS Machinery Manager
• Flexibility to meet your most demanding applications
• Wireless output with >99% data reliability delivers rich HART data,
protected by industry leading security
• The integral LCD conveniently displays the measured values and
diagnostics of the transmitter
• Simple and easy installation practices already used today for robust
installations.
CONSIDERATIONS
General Electrical vibration sensors such as accelerometers produce low-level signals
proportional to their sensed vibration. With simple HART configuration, the
CSI 9420 converts the low-level sensor signal to a wireless-enabled signal.
Commissioning The transmitter can be commissioned before or after installation. It may be
useful to commission it on the bench, before installation, to ensure proper
operation and to become familiar with its functionality. When applicable, make
sure the instruments are installed in accordance with intrinsically safe or
non-incendive field wiring practices. The device will be powered whenever the
power module is installed. To avoid depleting the power module, make sure it
is removed when the device is not in use.

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CSI 9420
Mechanical Location
When choosing an installation location and position, take into account the
need for access to the transmitter. For best performance, the antenna should
be vertical with some space between objects in a parallel metal plane such as
a pipe or metal framework, as the pipes or framework may adversely affect
the performance of the antenna.
Electrical Battery Power Module
The battery power module for the CSI 9420 Wireless Vibration Transmitter
contains 2 “C” size primary lithium/thionyl chloride batteries. Each power
module contains approximately 2.5 grams of lithium, for a total of 5 grams in
each pack. Under normal conditions, the power module materials are
self-contained and are not reactive as long as the batteries and the power
module pack are maintained. Care should be taken to prevent thermal,
electrical or mechanical damage. Contacts should be protected to prevent
premature discharge.
Use caution when handling the power module pack. The power module pack
may be damaged if dropped from heights in excess of 20 feet.
External DC Terminal Block
The CSI 9420 is optionally available with a terminal block, instead of a battery
pack, for connecting external 10-28 VDC power (24V nominal).
Sensor
Make sensor connections through the cable entry in the side of the
connection head. Be sure to provide adequate clearance for cover removal.
Environmental Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
The transmitter will operate within specifications for ambient temperatures
between –40 and 185 °F (–40 and 85 °C).
Temperature Limits
RETURN OF MATERIALS To expedite the return process in the Americas and Canada, call the Product
Service Center at 865-675-4274 to obtain a Return Materials Authorization
(RMA) number and the address of the appropriate Product Service.
For other locations, please contact an Emerson Process Management sales
representative for further instructions. Or in Europe and the Middle East, dial
32/16/74.14.71. In the Asia Pacific region, dial 65.67708711.
Operating Limit Storage Limit
With LCD Display –4 to 175 °F
–20 to 80 °C
–40 to 185 °F
–40 to 85 °C
Without LCD Display –40 to 185 °F
–40 to 85 °C
–40 to 185 °F
–40 to 85 °C

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NOTE
If the device has been exposed to a hazardous substance, a Material Safety
Data Sheet (MSDS) must be included with the returned materials. An MSDS
is required by law to be available to people exposed to specific hazardous
substances.
SHIPPING CONSIDERATIONS FOR WIRELESS PRODUCTS (LITHIUM
BATTERIES):
The unit was shipped to you without the power module installed. Please
remove the power module pack prior to shipping the unit.
Each power module contains 2 “C” size primary lithium batteries. Primary
lithium batteries (charged or discharged) are regulated in transportation by
the U.S. Department of Transportation, and are also covered by IATA
(International Air Transport Association), ICAO (International Civil Aviation
Organization), and ARD (European Ground Transportation of Dangerous
Goods). It is the responsibility of the shipper to ensure compliance with these
or any other local requirements. Please consult current regulations and
requirements before shipping.