Emerson Rosemount 5600 Series Operational manual

Product Data Sheet
00813-0100-4024, Rev CA
August 2003 Rosemount 5600 Series
www.rosemount.com
THE 5600 SERIES FEATURES:
• Handles a wide range of process conditions
due to high sensitivity and unique signal
processing features
• High repeatability ensuring an extremely
reliable and accurate level transmitter even in
the toughest conditions
• Ultra-wide power supply, 24-240 V AC/DC,
0-60 Hz
•F
OUNDATION™fieldbus or analog 4-20 mA
superimposed with HART®
• High flexibility with interchangeable
transmitter heads and antennas
• No moving parts and no contact with the liquid
• Intelligent software support for easy
configuration and setup
• Wide selection of antennas and materials
Content
Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Product Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Application and Configuration Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Rosemount 5600 Series
Radar Level Transmitter

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
Rosemount 5600 Series
2
Legendary Rosemount Performance Customized
For Your Level Process Applications
Introduction
The Rosemount 5600 Series is an intelligent
non-contacting radar level transmitter. Its high
performance microprocessor allows for advanced
signal processing and smart echo-tracking features.
Together with its high sensitivity the radar transmitter
can detect and evaluate all echoes within the tank or
vessel. The 5600 Series support and assist the user
to a successful configuration of the transmitter in
process level applications, from easy to complex
process situations.
Applications
The Rosemount 5600 uses state-of-the art
microwave technology to get highest reliability and
precision. It measures the level of liquids and
slurries. The transmitter operates in a wide range of
temperatures, pressures, vapor gas mixtures, and
various process conditions.
FIGURE 1. Rosemount 5600 Applications
• Applications in process vessels with agitators require a radar transmitter
with the 5600’s high sensitivity and advanced signal processing to
separate the measuring signal from noise created by disturbances.
• Still-pipe or bridle mounting is recommended for LPG applications, where
the surface sometimes is boiling, and for some extremely turbulent
conditions. The pipe reduces foam and turbulence and also increases
surface reflection.
• The Rod antenna is suitable for small nozzle openings on tanks with short
measuring range.
• Solid materials, like cement, often give extremely small radar reflections,
requiring the most sensitive antenna, the 18 inch parabolic.
5600_PDS_BILD_11, _10,_09,_8

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
3
Rosemount 5600 Series
Interchangeable Head
A 5600 Radar Level Transmitter consists of a
Transmitter Head (TH) and a tank connection
including antenna. The TH and the electronics inside
are interchangeable without opening the tank.
FIGURE 2. Interchangeable Transmitter Head
Antennas
Rod Antenna
• Suitable for tanks with small openings.
• Existing tank flange can be used as the tank
connection.
Cone Antenna
• Suitable for free-propagation and pipe
mounted installation.
• Cone extensions are available (see Figure 16
on page 13 and Table 9 on page 19).
• Optional Cone antennas with cleaning/flushing
connection are available (see Figure 16 on
page 13 and Table 10 on page 19).
Process Seal Antenna
• The dish of the Process Seal
is made of PTFE.
• Only exposes material suitable for hygienic or
corrosive applications
(see Figure 14 on page 12
and Table 7 on page 18).
Parabolic Antenna
• Suitable for solid materials (example: cement).
• Withstand heavy contamination.
Plate Design
FIGURE 3. Plate Design
Cone and Rod antennas, except the Cone with
Flushing Connection, are designed with a protective
plate as shown in Figure 3. The plate together with
the antenna and tank sealing are the only wetted
parts, exposing stainless steel (or alternative
antenna material) and PTFE to the tank atmosphere.
This allows the use of an existing flange, or a lower
cost flange alternative. Loose flanges are available
(Table 14 on page 21).
Rosemount 2210 Display Unit
The Rosemount 2210 offers basic configuration
using the 4 software keys on the display itself. Data
presentation on the LCD can be customized and
allows many viewing alternatives. The 2210 is also
used if temperature sensors are to be connected to
the 5600 Series. See Table 4 on page 15 for
available versions.
Electrical Connections
The transmitter has a power supply with an
ultra-wide input range from 24 to 240 V AC or DC,
0-60 Hz.
The Transmitter Head has two separate junction
boxes. One is for a non-intrinsically safe primary
signal output and power supply cables. The other is
normally used for intrinsically safe (IS) HART/analog
outputs or optionally for a non-IS analog output.
Primary Outputs can be HART or FOUNDATION
fieldbus, either IS or Non-IS. HART and additional
analog outputs can be either active or passive
depending on required options.
Electronic
housing
Junction box Ex (e)
Weather protection
Display Panel
Junction box Ex (i)
Conduit Connection
Tank connection
Antenna
5600/PDS/5600EA_01.EPS
Nut
Flange
1.38 (34)
Note
Dimensions are inches
(millimeters)
Protective
Plate
5600/PDS/21,01_V3.EPS
Tank Sealing

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
Rosemount 5600 Series
4
Mechanical Mounting
The 5600 radar transmitter is easily carried to the
tank top and mounted on a suitable nozzle or pipe.
The radar transmitter should be installed as follows:
• Antenna oriented perpendicular to a horizontal
surface.
• The transmitter should be mounted with as
few fittings as possible within the beam angle.
• Filling inlets creating turbulence should
preferably be kept at a distance.
• Choose as large antenna diameter as
possible. A larger receiving area concentrates
the radar beam and ensures maximum
antenna gain. Increased antenna gain offers
greater reception of weak surface echoes.
FIGURE 4. Rosemount 5600 Beamwidth
FIGURE 5. Preferred Mounting (1)
Measurement Principle
The level of the product in the tank is measured by
radar signals transmitted from the antenna at the
tank top. After the radar signal is reflected by the
product surface the echo is picked up by the
antenna. As the signal is varying in frequency the
echo has a slightly different frequency compared to
the signal transmitted at that moment. The difference
in frequency is proportional to the distance to the
product surface, and can be accurately calculated.
This method is called FMCW (Frequency Modulated
Continuous Wave) and is used in all high
performance radar transmitters.
FIGURE 6. Frequency Modulated Continuous Wave
TABLE 1. Rosemount 5600 Beam Diameter and Angle
Antenna Type & Beam
Angle
Distance, ft (m)
16 (5) 33 (10) 49 (15) 66 (20)
Beam Diameter, ft (m)
Cone 3 in 25° 7.2 (2.2) 14 (4.4) 22 (6.7) 29 (8.9)
Rod/Cone 4 in/ Process
Seal 4 inch 21°
6.2 (1.9) 12 (3.7) 18 (5.6) 24 (7.4)
Cone 6 in/ Process Seal
6 inch 18°
5.2 (1.6) 10 (3.1) 15 (4.7) 21 (6.3)
Cone 8 inch 15° 4.3 (1.3) 8.5 (2.6) 13 (3.9) 17 (5.3)
Parabolic 10° 3.0 (0.9) 5.6 (1.7) 8.5 (2.6) 11 (3.5)
16 ft (5 m)
33 ft (10 m)
49 ft (15 m)
66 ft (20 m)
Beam Angle
Distance
5600/PDS/BILD_24.EPS
0.4 (10)
or more (2)
(1) Dimensions are inches
(millimeters).
(2) For best measurement
performance the nozzle height
should be shorter than the
antenna or consider an
extended cone (Figure 16)
for your current transmitter.
Recommended Minimum
distance: Cone, Rod, Process
Seal, and Parabolic antenna
24 (600)
f
ff
f
max
fmin
1
f1
f0
f0
t0t
t
t
d
d
1
The FMCW method is based on
a radar sweep with continuous
changes in frequency.
Transmitted
Reflected
Frequency (GHz)
5600_PDS_FMCW.EPS
Time

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
5
Rosemount 5600 Series
Measuring Range
The diagrams below show how the measuring range
is influenced by the antenna type, dielectric constant
of the liquid (εr) and the process conditions. For
optimum performance the maximum measuring
distance should be kept within the range indicated
with darker color in the diagrams. Values are valid for
free propagation measurement without still-pipes
(bridles).
For liquids with εr that are smaller than 1.9 such as
liquefied gases, an 8 inch or bigger diameter antenna
is recommended if measurement is done with free
propagation. In this case the measuring range in
calm surface tanks is in typical cases 50 ft (15 m).
To increase the measuring range further in turbulent
tanks, a still-pipe can be used. For still-pipe mounted
5600 transmitters the typical measuring range is
115-160 ft (35-50 m) in turbulent tanks with liquids
having εr less than 1.9.
FIGURE 7. Applications with calm product surface(1)
FIGURE 8. Applications where the product is gently stirred, causing minor turbulence(1)
FIGURE 9. Applications with turbulent product surface conditions(1)
TABLE 2. Categories of liquids
aOil, gasoline and other hydrocarbons, petrochemicals (dielectric constant, εr=1.9-4.0)
bAlcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (εr=4.0-10)
cConductive liquids, e.g. water based solutions, dilute acids and alkalis (εr> 10)
(1) Measuring range in ft (m).
0000
33(10)
abc abc abc abc
00 abc abc
66(20)
98(30)
131(40)
164(50)
33(10)
66(20)
98(30)
131(40)
164(50)
33(10)
66(20)
98(30)
131(40)
164(50)
33(10)
66(20)
98(30)
131(40)
164(50)
33(10)
66(20)
98(30)
131(40)
164(50)
33(10)
66(20)
98(30)
131(40)
164(50)
0abc
33(10)
66(20)
98(30)
131(40)
164(50)
3” Cone
6” Process
Seal 6” Cone
5600-OC_1AA
8” Cone
Rod/
4”Cone
4” Process
Seal Parabolic
0
000
33(10)
66(20)
98(30)
131(40)
33(10)
66(20)
98(30)
131(40)
33(10)
66(20)
98(30)
131(40)
33(10)
66(20)
98(30)
131(40)
33(10)
66(20)
98(30)
131(40)
33(10)
66(20)
98(30)
131(40)
abc abc abc abc
00 abc abc
164(50) 164(50) 164(50) 164(50) 164(50) 164(50)
0
33(10)
66(20)
98(30)
131(40)
abc
164(50)
5600-OC_2AB
3” Cone
6” Process
Seal 6” Cone 8” Cone
Rod/
4”Cone
4” Process
Seal Parabolic
0
000
33(10)
66(20)
98(30)
33(10)
66(20)
98(30)
33(10)
66(20)
98(30)
33(10)
66(20)
98(30)
33(10)
66(20)
98(30)
33(10)
66(20)
98(30)
abc abc abc abc
00 abc abc 0
33(10)
66(20)
98(30)
abc
5600-OC_3AA
Note: 4” and 6” Process Seal Cones are not
recommended for turbulent conditions
3” Cone
6” Process
Seal 6” Cone 8” Cone
Rod/
4”Cone
4” Process
Seal Parabolic

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
Rosemount 5600 Series
6
System Integration
Level values are transmitted from the transmitter as
analog 4-20 mA signals superimposed with HART or
FOUNDATION™fieldbus. The analog outputs are either
passive for connection to powered cables or active
providing signal power for 4-20 mA. Analog outputs
can also be specified as intrinsically safe or
non-intrinsically safe.
Basic configuration and setup can be done on a
HART communicator, via the 2210 Display Unit,
AMS, or DeltaV (for FOUNDATION fieldbus).
Rosemount Radar Master is a PC based software
package which allows for full configuration, including
advanced features such as Spectra plots,
offline/online configuration capabilities, logging,
extensive online help, etcetera. To communicate with
the device using Radar Master a HART Modem is
required in between (see HART Modem on page 21).
FIGURE 10. System Integration using the HART Communicator
FIGURE 11. FOUNDATION fieldbus field wiring
Control System
Configuration PC with
Radar Master software
275 HART
Communicator
4-20 mA/HART
Remote
Display
(Optional)
HART Modem
5600/PDS/BILD_1.EPS
Power
Supply
FOUNDATION
fieldbus
Configuration
Tool
Terminators
Integrated Power
Conditioner
and Filter
(Trunk)
(Spur)
(Spur)
The power supply,
filter, first terminator,
and configuration
tool are typically
located in the
control room.
Signal
Wiring
Fieldbus
Segment
6234 ft (1900 m) max
(depending upon cable
characteristics)
Note:
Intrinsically safe
installations may allow
fewer devices per I.S.
barrier due to current
limitations.
Configuration with Radar Master (in
a fieldbus system hooked up to the
device Sensor Bus Port).
5600/PDS/5600_01A.EPS
fieldbus
devices on
segment

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
7
Rosemount 5600 Series
Specifications
GENERAL
Product Designation
5600 Series Radar Level Transmitter
Operating principle
10GHz FMCW radar
Beam angle
See Figure 2-12 and Table 2-3 on page 9
Microwave output power
Max 1.0 mW
Internal calibration
Internal digital reference for automatic compensation of radar
sweep
Signal processing
Powerful and advanced digital signal processing using FFT and
advanced echo handling software
Temperature measurement
1-3 spot elements, PT100 or CU100, or 6 spot elements with
common return. Input accuracy ±0.9°F (±0.5°C)
MEASURING PERFORMANCE
Instrument accuracy (Under reference conditions)
±0.2 in (±5 mm)
Resolution
0.04 in (1 mm)
Repeatability
±0.04 in (±1 mm)
Measuring range
0-164 ft (0-50 m)
Update time
100 ms
Processors
32-bit Floating DSP
DISPLAY/CONFIGURATION
Display (factory mounted on transmitter)
Protection class IP67
With weather/dirt protection cover; graphical LCD display 128 by
64 pixels with 4 control soft-keys and 7 text lines with 16
characters/line for display and configuration.
Display (remote mounted)
Same as above, mounted in separate enclosure, protection class
IP67; max cable length, display - radar transmitter: 330 ft. (100 m);
cable type: 4 wire shielded instrument cable, min. 0.5 mm2,
(AWG 20).
Display with Temperature Inputs (remote mounted)
Same as above, mounted in separate enclosure, protection class
IP67; max cable length, display - radar transmitter: 330 ft (100 m);
cable type: 4 wire shielded instrument cable, min. 0.5 mm2, (AWG
20); temperature measurement 1-3 spot elements PT100 or
CU100, or 6 spot elements with common return.
HART Device
Rosemount Hand-held communicator R275
Rosemount AMS software
PC/remote configuration (1)
(NOTE: HART Modem required, see page 21)
Rosemount Radar Master, Powerful Windows based configuration
software.
(1) Recommended PC hardware specification: ≥1 GHz pro-
cessor, ≥ 128 MbRam, Operating system of Win NT or
Win2000.

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
Rosemount 5600 Series
8
ELECTRIC
Power supply
Ultra wide power supply 24-240 V AC or DC 0-60 Hz
Power consumption
Maximum 10 W, Nominal 5 W
Outputs
Primary output:
Alternative 1: HART + 4-20 mA current loop (non-IS or IS
option)
Alternative 2: FOUNDATION fieldbus (optional IS option)
Secondary Outputs:
Analog 4-20 mA current loop, active or passive (non-IS or IS
option)
Analog Output Characteristics
Type
Analog 4-20 mA Current Loop, active (with) or passive
(without loop supply)
Galvanic isolation
> 1500 V RMS or DC
Analog Output Characteristics
See Hazardous Locations Certification on page 1
Range
4-20 mA
Alarm level
3.8 mA, 22 mA or freeze; NAMUR, Rosemount Alarm levels
available
Resolution
0.5µA (0.003%)
Linearity
±0.01%
Temperature drift
± 28 ppm/°F (±50 ppm/°C)
Output impedance
>10 MΩ
Voltage compliance
7-30 V (passive output)
External loop resistance
<700 Ω(passive output with 24 V external supply)
<300 Ω(active output)
Fieldbus Output Characteristics
Fieldbus Voltage limits: 9 to 32 V
Current Draw: 12.5 mA
For I.S. Applications:
Ui< 30 V
Ii< 300 mA
Pi< 1.3 W
Ci= 0 µF
Li= 0 mH
Output cabling
Twisted and shielded pair; min. 0.5 mm2(AWG 20)
Cable entries
3 ⫻1/2inch NPT; for cable glands or conduit entries
Optional: cable gland kit, incl 3 ⫻EEx e approved (CENELEC) 1/2
inch NPT cable glands
Optional: 3 x EEx e approved (CENELEC) adapters 1/2inch
NPT/M20
Display Output Characteristics
With Temperature Output
See Hazardous Locations Certification on page 1
Without Temperature Output
See Hazardous Locations Certification on page 1

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
9
Rosemount 5600 Series
MECHANICAL
Housing/Enclosure
Permanent moulded cast aluminium, chromed and powder painted
Flanges
ANSI, DIN standard,
Material: Stainless steel 316L and Stainless Steel EN 1.4404
Optional: Hot-galvanized carbon steel
Weight, excl, flange
18 lbs (8 kg)
Height above flange
15 in (400 mm)
Antenna Dimensions
Cone: See Figure 13 on page 11
Rod: See Figure 12 on page 11
Process Seal: See Figure 14, and Table 1-1 on page 12
Extended Cone: See Figure 15 on page 1-13
Cone with Integrated Flushing Connection: See Figure 16 on
page 1-13
Parabolic: See Figure 17 on page 14
ENVIRONMENT
Ambient Temperature
-40 to 158°F (-40 to 70°C)
Tank Sealing Temperature Range with different O-rings
(see Figure 12, Figure 13, Figure 14, Figure 15, and
Figure 16)
Emission approvals
FCC: K8CPRO, K8CPROX
R&TTE: E813268O-CC
Humidity
IEC 60068-2-3
Climatic class/Corrosion class
IEC 68-2-1, IEC 60068-2-52 test KB severity 2
Ingress protection
IP66, NEMA 4
Vibration
IEC 721-3-4 class 4M4
UV protection
ISO 4892-2
Electromagnetic compatibility
EN61326, Immunity EN 50081-2, Emission EN50081-1
Lightning protection
EN61326, EN61000-4-5, IEC801-5, level 2 kV
Power supply fluctuation
IEC 92 Part 504 sec. 3.5
TABLE 3. Antenna material and o-ring selection ●Applicable - Not applicable
Rod Antenna Cone Antenna
Process Seal
Antenna
Extended Cone
Antenna
Cone with Integrated
Flushing Connection
Parabolic
Antenna
Material:
Stainless Steel 316L ●(1) ●-● ● ●
Hastelloy®C22 -●- - - -
Tantalum -●- - - -
Monel®400 -●- - - -
PTFE ●(1) -●- - -
Tank Sealing:
PTFE -●-● ● ●
O-Rings:
Viton ● ● -● ● ●
Kalrez ● ● -● ● -
EPDM ● ● -● ● -
Buna-N ● ● -● ● -
(1) The Rod antenna is a combination of 316L SST and PTFE.
O-ring Material
Minimum
Temperature °F (°C)
in air
Maximum
Temperature °F (°C)
in air
Viton 5 (-15) 392 (200)
Ethylene
Propylene (EPDM)
-40 (-40) 266 (130)
Kalrez 6375 -4 (-20) 392 (200)
Buna-N -31 (-35) 230 (110)

Product Data Sheet
00813-0100-4024, Rev CA
August 2003
Rosemount 5600 Series
10
Product Certificates
Approved Manufacturing Locations
Saab - Rosemount – Gothenburg, Sweden
European Union Directive Information
The EC declaration of conformity for all applicable European
directives for this product can be found on the Rosemount website
at www.rosemount.com. A hard copy may be obtained by
contacting our local sales representative.
ATEX Directive (94/9/EC)
Rosemount Inc. complies with the ATEX Directive.
Hazardous Locations Installations
5600 Series Level Transmitter
E1 Certificate Number: Sira 03ATEX 1294X
With Non-IS Primary output and IS Display Output:
ATEX Category Marking II (1) 1/2 G
EEx de [ia] IIC T6, (Tamb -40°C, +70°C)
With IS Primary and Secondary Outputs and
IS Display Output:
ATEX Category Marking II (2) (1) 1/2 G
EEx de [ib] [ia] IIC T6 (Tamb -40°C, +70°C)
With Non-IS Outputs (Display Output not available):
ATEX Category Marking II 1/2 G
EEx de IIC T6, (Tamb -40°C, +70°C)
Passive analog output 4-20mA,
Label identification = HART passive.
Voltage compliance 7-30V:
Ui< 30 V
Ii< 200 mA
Pi < 1.3 W
Ci= 0 µF
Li = 0 mH
Active analog output 4-20mA,
Label identification = HART active.
Max load 300Ω:
Uo< 23.1 V
Io< 125.7 mA
Po< 0.726 W
Cext <0.14 µF
Lext < 2.2 mH
FOUNDATION Fieldbus,
Label identification = FOUNDATION fieldbus.
Ui< 30 V
Ii< 300 mA
Pi < 1.3 W
Ci= 0 µF
Li = 0 mH
Factory Mutual (FM) approval.
Certificate: J.I. 4D5A9.AX
E5 With Intrinsically safe outputs:
(All versions except those listed below)
Explosionproof with IS outputs for HAZLOC
Class I, Division 1, Group A, B, C and D,
Max operating temperature +70°C
Use conductors rated at least 85°C
Shall be installed in accordance with System control drawing
9150074-994.
E5 With Secondary output code 1 or 3:
Explosionproof
Class I, Division 1, Group A, B, C and D,
Max operating temperature +70°C
Use conductors rated at least 85°C
2210 Display Unit
SIRA / ATEX Intrinsically safe certification.
Equipment group II, Category 2 (1) G
Certificate: SIRA 00ATEX2062
E1 With Display Panel Code P or R:
ATEX Category Marking II 2 G
EEx ib IIC T4, (Tamb -40°C, +70°C)
E1 With Display Panel Code T:
ATEX Category Marking II 2 (1) G
EEx ib [ia] IIC T4, (Tamb -40°C, +70°C)
Connector X2:
Ui< 12 V
Ii< 400 mA
Pi < 0.7 W
Optional TP 40, connector X17 and X18:
Uo=5.88V
Io=172.4mA
Po=0.253W
North American Certifications
Factory Mutual (FM) Approvals
Certificate: J.I. 4D5A9.AX
E5 With Display panel code P or R or T:
Intrinsic Safe for HAZLOC
Class I, Division 1, Group A, B, C and D T4
Max operating temperature +70°C
Shall be installed in accordance with System control drawing
9150074-997.