Emerson Rosemount 3051 User manual

Quick Start Guide
00825-0100-4100, Rev DB
February 2019
Rosemount™ 3051 Pressure Transmitter
and Rosemount 3051CF DP Flow Meters
with WirelessHART® Protocol

Safety Messages
NOTICE
This guide provides basic guidelines for Rosemount 3051 Wireless Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or Intrinsically Safe
(I.S.) installations. Refer to the Rosemount 3051 Wireless Reference Manual for more instruction. This
manual is also available electronically on Emerson.com/Rosemount.
Shipping considerations for wireless products:
The unit was shipped to you without the power module installed. Remove the power module prior to
shipping the unit.
Each power module contains one “D” size primary lithium-thionyl chloride battery. Primary lithium
batteries are regulated in transportation by the U.S. Department of Transportation, and are also
covered by IATA (International Air Transport Association), ICAO (International Civil Aviation
Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility
of the shipper to ensure compliance with these or any other local requirements. Consult current
regulations and requirements before shipping.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of the
Rosemount 3051 Reference Manual for any restrictions associated with a safe installation.Before
connecting a handheld communicator in an explosive atmosphere, make sure the instruments in the
loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Process leaks could result in death or serious injury.
To avoid process leaks, only use the O-ring designed to seal with the corresponding flange adapter.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
Contents
Wireless considerations................................. 3
Transmitter installation..................................4
Troubleshooting.......................................... 16
Product certifications...................................17
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1 Wireless considerations
1.1 Power up sequence
The power module should not be installed on any wireless device until the
Emerson™ Wireless Gateway (Gateway) is installed and functioning properly.
This transmitter uses the green power module (order model number
701PGNKF). Wireless devices should also be powered up in order of proximity
from the Gateway, beginning with the closest. This will result in a simpler and
faster network installation. Enable Active Advertising on the Gateway to
ensure that new devices join the network faster. For more information, see
the Emerson Wireless Gateway Reference Manual.
1.2 Connecting the transmitter with a Field Communicator
In order for the Field Communicator to interface with the Rosemount 3051
Wireless transmitter, the power module must be connected. This transmitter
uses the green power module (order model number 701PGNKF). Figure 1-1
shows how to connect the Field Communicator to the transmitter. Open the
power module compartment to hook up the leads.
Figure 1-1: Field Communicator Connections
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2 Transmitter installation
2.1 Mount the transmitter
Figure 2-1: Panel Mount Coplanar Flange
5/16 x 1½ panel bolts are customer supplied.
Figure 2-2: Pipe Mount Coplanar Flange
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Figure 2-3: Panel Mount Traditional Flange
Figure 2-4: Pipe Mount Traditional Flange
Figure 2-5: Panel Mount Rosemount™ 3051T
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Figure 2-6: Pipe Mount Rosemount 3051T
2.1.1 Mount the transmitter in liquid applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent valves are oriented upward.
Figure 2-7: Mounting the Transmitter in Liquid Applications
Coplanar In-line
Flow
2.1.2 Mount the transmitter in gas applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 2-8: Mounting the Transmitter in Gas Applications
Coplanar Inline
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Flow
2.1.3 Mount the transmitter in steam applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 2-9: Mounting the Transmitter in Steam Applications
Coplanar In-line
Flow
2.1.4 Bolting considerations
If the transmitter installation requires assembly of the process flanges,
manifolds, or flange adapters, follow these assembly guidelines to ensure a
tight seal for optimal performance characteristics of the transmitters. Use
only bolts supplied with the transmitter or sold by Emerson as spare parts.
Figure 2-10 illustrates common transmitter assemblies with the bolt length
required for proper transmitter assembly.
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Figure 2-10: Common Transmitter Assemblies
B
4 × 2.88-in. (73 mm)
A
4 × 1.75-in. (44 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.75-in.
(44 mm)
D
4 × 1.75-in. (44 mm)
4 × 2.25-in. (57 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange
adapters
Bolts are typically carbon steel (CS) or stainless steel (SST). Confirm the
material by viewing the markings on the head of the bolt and referencing
Table 2-1. If bolt material is not shown in Table 2-1, contact a local Emerson
representative for more information.
Procedure
1. Carbon steel bolts do not require lubrication and the stainless steel
bolts are coated with a lubricant to ease installation. However, no
additional lubricant should be applied when installing either type of
bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing
pattern. See Table 2-1 for final torque value.
5. Verify the flange bolts are protruding through the isolator plate before
applying pressure.
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Example
Table 2-1: Torque Values for the Coplanar Flange and Flange Adapter
Bolts
Bolt material Head markings Initial
torque
Final
torque
CS
B7M
300 in-lb 650 in-lb
SST
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
2.1.5 In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located in the neck of the transmitter, behind the housing. The
vent path is between the housing and sensor of the transmitter (see Figure
2-11).
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so that the process can
drain away.
Figure 2-11: In-line Gage Low Side Pressure Port
A
A. Low side pressure port (atmospheric reference)
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2.1.6 Installing high pressure coned and threaded connection
The transmitter comes with an autoclave connection designed for high
pressure applications. Follow the steps below to properly connect the
transmitter to your process:
Procedure
1. Apply a process-compatible lubricant to the gland nut threads.
2. Slip the gland nut onto the tube, then thread the collar onto the tube
end (the collar is reverse threaded).
3. Apply a small amount of process-compatible lubricant applied to the
tube cone to help prevent galling and facilitate sealing. Insert the
tubing into the connection and tighten finger tight.
4. Tighten the gland nut to a torque of 25 ft-lb.
Note
A weep hole has been designed into the transmitter for safety and leak
detection. If fluid begins to leak from the weep hole, isolate the
process pressure, disconnect the transmitter, and reseal until the leak
is resolved.
2.2 Consider housing rotation
To improve visibility of optional LCD display:
Procedure
1. Loosen the housing rotation screw.
2. First rotate the housing clockwise to the desired location. If the desired
location cannot be achieved due to thread limit, rotate the housing
counter clockwise to the desired location (up to 360° from thread
limit).
3. Re-tighten the housing rotation screw (see Figure 2-12).
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Figure 2-12: Housing Rotation
A
A. Housing rotation screw (5/64-in. hex wrench required)
2.3 Connect the power module
Procedure
1. Remove the power module cover.
2. Connect the green power module (see Figure 2-13).
Figure 2-13: Power Module
A
A. A. Power module
2.4 Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage and differential pressure transmitters to
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eliminate error due to mounting position or static pressure effects. A zero trim
can be performed using either a Field Communicator or configuration
buttons.
For instructions using AMS Wireless Configurator, see the Rosemount 3051
Wireless Reference Manual.
Note
When performing a zero trim, ensure the equalization valve is open and all
wet legs are filled to the correct level.
CAUTION
It is not recommended to zero an absolute transmitter, Rosemount 3051CA
or 3051TA models.
2.4.1 Trimming with a Field Communicator
Procedure
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
4. From the Home screen, enter the Fast Key sequence:
Device dashboard Fast Keys 2, 1, 2
For connecting with a Field Communicator, refer to Figure 1-1.
2.4.2 Trimming with digital zero trim button
Procedure
1. Set the transmitter pressure.
2. Remove the electronics housing cover.
3. Press and hold the Zero button for two seconds to perform a digital
zero trim.
4. Reinstall transmitter housing cover. Ensure a proper seal by installing
the electronics housing cover so that polymer contacts polymer (i.e.
no O-ring visible).
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Figure 2-14: Digital Zero Button
Digital Zero
Trim
A
A. Digital zero button
Note
A zero trim can also be completed using AMS Wireless Configurator
once the device has joined the network.
2.5 Verify transmitter configuration
Operation can be verified in four locations:
•At the device via the Local Display (LCD display).
•By using the Field Communicator.
•Via the Emerson Wireless Gateway’s integrated web interface.
•Via AMS Wireless Configurator.
2.5.1 Verify transmitter configuration using LCD display
The LCD display will show the output values at the same rate as the wireless
update rate. Refer to the Rosemount 3051 Wireless Reference Manual for
error codes and other LCD display messages. Press and hold the Diagnostic
button for at least five seconds to display the TAG, Device ID, Network ID,
Network Join Status, and Device Status screens.
Searching for
network
Joining network Connected with
limited bandwidth
Connected
N E T w K
S R C H N G
n e t w k
N E G O T
n e t w k
L I M -O P
n e t w k
O K
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2.5.2 Verify transmitter configuration using Field Communicator
For HART Wireless transmitter communication, a Rosemount 3051 Wireless
device descriptor is required. For connecting with a Field Communicator, refer
to Figure 1-1.
From the Home screen, enter the Fast Key sequence:
Device dashboard Fast Keys 3, 5
Table 2-2: Device Revision 1, DD Revision 1 Fast Keys
Function Fast Keys
Tag 2, 1, 1, 1, 1
Date 2, 1, 1, 1, 5
Descriptor 2, 1, 1, 1, 3
Message 2, 1, 1, 1, 4
Long Tag 2, 1, 1, 1, 2
Network ID 2, 2, 1, 1
Join Device to Network 2, 2, 1, 2
Update Rate 2, 1, 4
Range Values 2, 1, 1, 5
Transfer Function 2, 1, 1,6
Units 2, 1, 1, 2
Lower Sensor Trim 3, 5, 1, 1, 2
Upper Sensor Trim 3, 5, 1, 1, 1
Digital Zero Trim 3, 5, 1, 1, 3
Rerange by Applied Pressure 2, 2, 2, 2, 1
Custom Display Configuration 2, 1, 5
Scaled Variable 2, 1, 7, 1
Find Device 3, 5, 2
Simulate Digital Signal 3, 6
2.5.3 Verify transmitter configuration using Emerson Wireless Gateway
In the Gateway’s integrated web interface, navigate to the Explorer > Status
page. This page will show whether the device has joined the network and if it
is communicating properly.
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Note
It may take several minutes for the device to join the network. See the
Emerson Wireless Gateway Quick Start Guide for more information.
Figure 2-15: Gateway Network Settings
2.5.4 Verifying configuration using AMS Wireless Configurator
When the device has joined the network, it will appear in the AMS Wireless
Configurator as shown in Figure 2-16.
Figure 2-16: Wireless Configurator Network Setup
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3 Troubleshooting
If the device has not joined to the network after power up, verify the correct
configuration of the network ID and join key. Verify that active advertising has
been enabled on the Emerson Wireless Gateway. The network ID and join key
in the device must match the network ID and join key of the Gateway.
The network ID and join key may be obtained from the Gateway on the Setup
> Network > Settings page on the web interface (see Figure 2-15). The
network ID and join key may be changed in the wireless device by using the
following Fast Key sequence. See the Rosemount 3051 Wireless Reference
Manual for further troubleshooting.
From the Home screen, enter the Fast Key sequence:
Device Dashboard Fast Keys 3, 5
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4 Product certifications
Rev 1.4
4.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.
4.2 Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to
regulations regarding the use of the RF spectrum. Nearly every country
requires this type of product certification.
Emerson is working with governmental agencies around the world to supply
fully compliant products and remove the risk of violating country directives or
laws governing wireless device usage.
4.3 FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: This device may not cause harmful interference. This
device must accept any interference received, including interference that may
cause undesired operation. This device must be installed to ensure a
minimum antenna separation distance of 20 cm from all persons.
4.4 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine that
the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
4.5 Installing in North America
The US National Electrical Code® (NEC) and the Canadian Electrical Code (CEC)
permit the use of Division marked equipment in Zones and Zone marked
equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined in
the respective codes.
4.5.1 USA
I5 USA Intrinsic Safety (IS)
Certificate: FM3046325
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Standards: FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class 3810 –
2005, ANSI/ISA 60079-0 – 2009, ANSI/ISA 60079-11 – 2009,
NEMA 250 – 2003, ANSI/IEC 60529
Markings: IS CL I, DIV 1, GP A, B, C, D T4; CL 1, Zone 0 AEx ia IIC T4; T4(–40
°C ≤ Ta ≤ +70 °C) when installed per Rosemount drawing
03031-1062; Type 4X/IP66/IP68
Special Conditions for Safe Use (X):
1. The Rosemount 3051 Wireless Pressure Transmitter shall only be used
with the 701PGNKF Rosemount SmartPower™ Battery Pack.
2. The in-line pressure sensor may contain more than 10% aluminum and
is considered a potential risk of ignition by impact or friction. Care
must be taken into account during installation and used to prevent
impact and friction.
3. The surface resistivity of the transmitter housing is greater than 1 GΩ.
To avoid electrostatic charge build-up, it must not be rubbed or
cleaned with solvents or a dry cloth.
Range 6
Certificate: CSA 2526009
Standards: FM Class 3600 - 2011, FM Class 3610 - 2010, FM Class 3810 -
2005, ANSI/ISA 60079-0 - 2009, ANSI/ISA 60079-11 - 2009, UL
61010-1 (3rd edition), UL50E (1st Edition)
Markings: IS CL I, DIV 1, GP A, B, C, D T4; CL 1, Zone 0 AEx ia IIC T4; T4(–40
°C ≤ Ta ≤ +70 °C) when installed per Rosemount drawing
03031-1063; Type 4X/IP66/IP68
4.5.2 Canada
I6 Canada Intrinsically Safe
Certificate: CSA 2526009
Standards: CAN/CSA C22.2 No. 0-M91, CAN/CSA C22.2 No. 94-M91, CSA
Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92, CSA Std
C22.2 No. 60529:05
Markings: Intrinsically Safe for Class I, Division 1, Groups A, B, C, D, T4
when installed per Rosemount drawing 03031-1063; Type 4X/
IP66/IP68
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4.5.3 Europe
I1 ATEX Intrinsic Safety
Certificate: Baseefa12ATEX0228X
Standards: EN 60079-0:2012, EN 60079-11:2012
Markings: II 1 G Ex ia IIC T4 Ga, T4(–40 °C ≤ Ta ≤ +70 °C); IP66/IP68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition
risk and must not be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous
area. The power module has a surface resistivity greater than 1 GΩ and
must be properly installed in the wireless device enclosure. Care must
be taken during transportation to and from the point of installation to
prevent electrostatic charge build-up.
4.5.4 International
I7 IECEx Intrinsic Safety
Certificate: IECEx BAS 12.0124X
Standards: IEC 60079-0:2011, IEC 60079-11:2011
Markings: Ex ia IIC T4 Ga, T4(–40 °C ≤ Ta ≤ +70 °C); IP66/IP68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition
risk and must not be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous
area. The power module has a surface resistivity greater than 1 GΩ and
must be properly installed in the wireless device enclosure. Care must
be taken during transportation to and from the point of installation to
prevent electrostatic charge build-up.
4.5.5 Brazil
I2 INMETRO Intrinsic Safety
Certificate: UL-BR 13.0534X
Standards: ABNT NBR IEC60079-0:2008 + Errata 1:2011, ABNT NBR
IEC60079-11:2009
Markings: Ex ia IIC T4 IP66 Ga, T4(–40 °C ≤ Ta ≤ +70 °C); IP66/IP68
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Special Conditions for Safe Use (X):
1. See certificate for special conditions.
4.5.6 China
I1 China Intrinsic Safety
Certificate: GYJ13.1362X
GYJ15.1367X [Flow meters]
Standards: GB3836.1-2010, GB3836.4-2010, GB3836.20-2010
Markings: Ex ia IIC T4 Ga, T4(–40 ~ +70 °C)
Special Conditions for Safe Use (X):
1. See certificate for special conditions.
4.5.7 Japan
I4 TIIS Intrinsic Safety
Certificate: TC22022X (3051C/L)
TC22023X (3051T)
TC22024X (3051CFx)
Markings: Ex ia IIC T4 Ga, T4(–20 ~ +60 °C)
Special Conditions for Safe Use (X):
1. See certificate for special conditions.
4.5.8 EAC - Belarus, Kazakhstan, Russia
IM Technical Regulation Customs Union (EAC) Intrinsic Safety
Certificate: TU RU C-US.AA87.B.00534
Markings: 0Ex ia IIC T4 Ga X; (–40 °C ≤ Ta ≤ +70 °C)
Special Conditions for Safe Use (X):
1. See certificate for special conditions.
4.5.9 Korea
IP Korea Intrinsic Safety
Certificate: 13-KB4BO-0295X
Markings: Ex ia IIC T4 (–40 °C ≤ Ta ≤ +70 °C)
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