Emerson Rosemount 3051 User manual

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
www.rosemount.com
¢00825-0100-4001I¤
HART®
Model 3051 Pressure Transmitter
with HART®Protocol
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set the Jumpers
Step 4: Connect the Wiring and Power Up
Step 5: Configure the Transmitter
Step 6: Trim the Transmitter
Product Certifications
Start
End
4001_RevBA.fm Page 1 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
© 2002 Rosemount Inc. All rights reserved. All marks property of owner.
Rosemount and the Rosemount logotype are a registered trademarks of Rosemount Inc.
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount® Model 3051
transmitters. It does not provide instructions for configuration, diagnostics,
maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or
intrinsically safe (I.S.) installations.
Refer to the Model 3051 reference manual (document number
00809-0100-4001) for more instruction. This manual is also available
electronically on www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international standards,
codes, and practices. Please review the approvals section of the
Model 3051 reference manual for any restrictions associated with a safe
installation.
• Before connecting a HART-based communicator in an explosive
atmosphere, make sure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
• In an Explosion-Proof/Flame-Proof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
Fax [phone]
Fisher-Rosemount
GmbH & Co.
Shipping Address:
Argelsrieder Feld 3
82234 Wessling
Germany
Tel [phone]
Fax 49
(
8153
)
939172
Emerson Process
Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
4001_RevBA.fm Page 2 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
STEP 1: MOUNT THE TRANSMITTER
Liquid Flow Applications
1. Place taps to the side of the line.
2. Mount level or below the taps.
3. Mount the drain/vent valve
upward.
Gas Flow Applications
1. Place taps in the top or
side of the line.
2. Mount level or above the taps.
Steam Flow Applications
1. Place taps to the side of the line.
2. Mount level or below the taps.
3. Fill impulse lines with water.
Flow
Flow
Flow
4001_RevBA.fm Page 3 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
Panel Mount(1)
(1) Panel bolts are customer supplied.
Pipe Mount
Coplanar Flange
Traditional Flange
Model 3051T
Model 3051H
4001_RevBA.fm Page 4 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
STEP 2: CONSIDER HOUSING ROTATION
STEP 3: SET THE JUMPERS
If alarm and security jumpers are not installed, the transmitter will
operate normally with the default alarm condition alarm high and the
security off.
Housing Rotation
To improve field access or to
better view the optional LCD
meter:
1. Loosen the housing rotation
set screw.
2. Turn the housing left or right up
to 180° from its original
position. Over rotating will
damage the transmitter.
3. Retighten the set screw.
Figure 1. Transmitter Electronics Board
Without LCD Meter With LCD Meter
Housing Rotation Set
Screw (9/64-inch)
Alarm Jumper
Security
Alarm Jumper
Security
4001_RevBA.fm Page 5 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
STEP 4: CONNECT THE WIRING AND POWER UP
Use the following steps to wire the transmitter:
1. Remove the housing cover on the side marked FIELD
TERMINALS.
2. Connect the positive lead to the "+" terminal, and the negative lead
to the "–" terminal.
NOTE
Do not connect the powered signal wiring to the test terminals. Power
could damage the test diode in the test connection. Shielded, twisted
pair cable should be used for best results. Use 24 AWG or larger wire
and do not exceed 5,000 feet (1 500 meters).
3. Plug and seal unused conduit connections.
4. If applicable, install wiring with a drip loop. Arrange the drip loop
so the bottom is lower than the conduit connections and the
transmitter housing.
Figure 2 shows wiring connections necessary to power a Model 3051
and enable communications with a hand-held HART communicator.
For low-power transmitters, refer to the reference manual.
Figure 2. Transmitter Wiring Diagrams
Wiring in the Field Transient Wiring
Installation of the transient protection terminal block does not provide
transient protection unless the Model 3051 case is properly grounded.
Current
Meter
RL ≥ 250 Ω
Power
Supply
RL ≥ 250 Ω
Current Meter
24 V dc
Supply
4001_RevBA.fm Page 6 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
Power Supply
The dc power supply should provide power with less than two percent
ripple. The total resistance load is the sum of the resistance of the
signal leads and the load resistance of the controller, indicator, and
related pieces. Note that the resistance of intrinsic safety barriers, if
used, must be included.
Figure 3. Load Limitation
Maximum Loop Resistance = 43.5 (Power Supply Voltage – 10.5)
The HART communicator requires a
minimum loop resistance of 250Ω.
Voltage (V dc)
Load (Ohms)
Operating
Region
10.5 20 30 40 50
42.4
1935
1500
1000
500
0
4001_RevBA.fm Page 7 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
STEP 5: CONFIGURE THE TRANSMITTER
NOTE:
A check (⻫) indicates the basic configuration parameters. At minimum,
these parameters should be verified as part of the configuration and
startup procedure.
Table 1. The Model 275 HART Communicator Fast Key Sequence
Function Fast Key Sequence
Alarm and Saturation Levels 1, 4, 2, 7
Analog Output Alarm Type 1, 4, 3, 2, 4
Burst Mode Control 1, 4, 3, 3, 3
Burst Operation 1, 4, 3, 3, 3
Custom Meter Configuration 1, 3, 7, 2
Custom Meter Value 1, 4, 3, 4, 3
⻫Damping 1, 3, 6
Date 1, 3, 4, 1
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1
Disable Local Span/Zero Adjustment 1, 4, 4, 1, 7
Field Device Information 1, 4, 4, 1
Full Trim 1, 2, 3, 3
Keypad Input – Rerange 1, 2, 3, 1, 1
Local Zero and Span Control 1, 4, 4, 1, 7
Loop Test 1, 2, 2
Lower Sensor Trim 1, 2, 3, 3, 2
Message 1, 3, 4, 3
Meter Options 1, 4, 3, 4
Number of Requested Preambles 1, 4, 3, 3, 2
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 4, 1, 1
⻫Range Values 1, 3, 3
Rerange 1, 2, 3, 1
4001_RevBA.fm Page 8 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Self Test (Transmitter) 1, 2, 1, 1
Sensor Info 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim Points 1, 2, 3, 3, 5
Status 1, 2, 1, 1
⻫Tag 1, 3, 1
⻫Transfer Function (Setting Output Type) 1, 3, 5
Transmitter Security (Write Protect) 1, 3, 4, 4
Trim Analog Output 1, 2, 3, 2
⻫Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 3
Zero Trim 1, 2, 3, 3, 1
Table 1. The Model 275 HART Communicator Fast Key Sequence
Function Fast Key Sequence
4001_RevBA.fm Page 9 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
STEP 6: TRIM THE TRANSMITTER
NOTE
Transmitters are shipped from Rosemount Inc. fully calibrated per
request or at the factory default of full scale.
Zero Trim
A zero trim is a single-point adjustment used for compensating
mounting position effects. When performing a zero trim, ensure that
the equalizing valve is open and all wet legs are filled to the correct
level.
If zero offset is less than 3% of true zero, follow the “Using the Model
275 HART Communicator” instructions below. If zero offset is greater
than 3% of true zero, follow the “Using the Transmitter Zero
Adjustment Button” instructions below to rerange.
Using the Model 275 HART Communicator
Using the Transmitter Zero Adjustment Button
Fast Keys Steps
1, 2, 3, 3, 1 1. Vent the transmitter and connect HART communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
1. Loosen the certifications label screw and
rotate the label to expose the zero
adjustment buttons.
2. Set the 4 mA point by pressing the zero
button for 2 seconds. Verify that the output
is 4 mA. A meter will display ZERO PASS.
Zero Adjustment Button
4001_RevBA.fm Page 10 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota, USA
Fisher-Rosemount GmbH & Co. — Wessling, Germany
Emerson Process Management
Asia Pacific Private Limited — Singapore
European Pressure Equipment Directive (PED)
(97/23/EC)
Models 3051CA4; 3051CD2, 3, 4, 5; 3051HD2, 3, 4, 5
(also with P9 option) Pressure Transmitters —
QS Certificate of Assessment - EC No. PED-H-20
Module H Conformity Assessment
All other Model 3051/3001 Pressure Transmitters
Sound Engineering Practice
Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold
Sound Engineering Practice
Ordinary Location Certification for Factory Mutual
As standard, the transmitter has been examined and tested to
determine that the design meets basic electrical, mechanical, and fire
protection requirements by FM, a nationally recognized testing
laboratory (NRTL) as accredited by the Federal Occupational Safety
and Health Administration (OSHA).
4001_RevBA.fm Page 11 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
Hazardous Locations Certifications
North American Certifications
Factory Mutual (FM)
E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D.
Dust-Ignition-Proof for Class II, Division 1, Groups E, F, and G.
Dust-Ignition-Proof for Class III, Division 1.
T5 (Ta = 85 °C), Factory Sealed, Enclosure Type 4x
I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and
D; Class II, Division 1, Groups E, F, and G; Class III, Division 1
when connected per Rosemount drawing 03031-1019 and
00268-0031 (When used with a HART communicator);
Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Temperature Code:T4 (Ta = 40 °C), T3 (Ta = 85 °C),
Enclosure Type 4x
For input parameters see control drawing 03031-1019.
Canadian Standards Association (CSA)
E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D.
Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E,
F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D for
indoor and outdoor hazardous locations. Enclosure type 4X,
factory sealed
C6 Explosion-Proof and intrinsically safe approval. Intrinsically safe
for Class I, Division 1, Groups A, B, C, and D when connected in
accordance with Rosemount drawings 03031-1024. Temperature
Code T3C.
Explosion-Proof for Class I, Division 1, Groups B, C, and D.
Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E,
F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D
hazardous locations. Enclosure type 4X, factory sealed
For input parameters see control drawing 03031-1024.
4001_RevBA.fm Page 12 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
European Certifications
I1 CENELEC Intrinsic Safety and Dust
Certification No.: BAS 97ATEX1089X II 1 GD
EEx ia IIC T5 (Tamb = –60 to +40 °C)
EEx ia IIC T4 (Tamb = –60 to +70 °C)
Dust Rating: T80 °C (Tamb –20 to 40 °C) IP66
1180
CENELEC I1 Input Parameters
Ui= 30 V
Ii= 200 mA
Pi= 0.9 W
Ci= 0.012 µF
Special conditions for Safe Use (X): When the optional transient
protection terminal block is installed, the apparatus is not capable
of withstanding the 500V insulation test required by Clause 6.4.12
of EN50020:1994. This must be taken into account when installing
the apparatus.
N1 CENELEC Non-incendive/Type n and Dust
Certification No.: BAS 00ATEX3105X II 3 GD
EEx nL IIC T5 (Tamb = –40 to +70 °C)
Ui= 55 Vdc max
Dust rating: T80 °C (Tamb = –20 to 40 °C) IP66
Special Conditions for Safe Use (x): When the optional transient
protection terminal block is installed, the apparatus is not capable
of withstanding a 500V r.m.s. test to case. This must be taken into
account on any installation in which it is used, for example by
assuring that the supply to the apparatus is galvanically isolated.
4001_RevBA.fm Page 13 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
E8 CENELEC Flame-Proof and Dust
Certification No.: KEMA 00ATEX2013X II 1/2 GD
EEx d IIC T6 (Tamb = –50 to 65 °C)
EEx d IIC T5 (Tamb = –50 to 80 °C)
Dust rating T90 °C, IP66
1180
Vmax = 55 V dc
Special Conditions for Safe Use (X): This device contains a thin
wall diaphragm. Installation, maintenance, and use shall take into
account the environmental conditions to which the diaphragm will
be subjected. The manufacturer’s instructions for installation and
maintenance shall be followed in detail to assure safety during its
expected lifetime.
Japanese Certifications
E4 JIS Flame-Proof
I4 JIS Intrinsic Safety
Certification No.: C13266
Ex ia IIC T4
CERTIFICATE
Ex d IIC T5 + G5
DESCRIPTION
C13432 3051C/L/H/P Differential and Gauge (no meter)
C13433 3051C/L/H/P Differential and Gauge (with meter)
C13434 3051CA (no meter)
C13435 3051CA (with meter)
C13436 3051T (no meter)
C13437 3051T (with meter)
Ex d IIC T6
C15151 3051C/D/1 4-20 mA HART (no meter)
C15152 3051C/D/1 4-20 mA HART (with meter)
C15155 3051T/G/1 4-20 mA HART, SST Silicone (no meter)
C15156 3051T/G/1 4-20 mA HART, Hast. Silicone (no meter)
C15157 3051T/G/1 4-20 mA HART, SST Silicone (with meter)
C15158 3051T/G/1 4-20 mA HART, Hast. Silicone (with meter)
4001_RevBA.fm Page 14 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
Australian Certifications
I7 SAA Intrinsic Safety
Certification No.: AUS EX 1249X
Ex ia IIC T4 (Tamb = 70 °C)
Ex ia IIC T5 (Tamb = 40 °C)
IP65
When connected per Rosemount drawing 03031-1026
The apparatus may only be used with a passive current limited
power source Intrinsic Safety application. The power source must
be such that Po £ (Uo * Io) / 4. Modules using transient protection
in the terminal assembly (T1 transient protection models) the
apparatus enclosure is to be electrically bonded to the protective
earth. The conductor used for the connection shall be equivalent
to a copper conductor of 4 mm2 minimum cross-sectional area.
SAA Approved Input Parameters
Ui= 30 V
Ii= 200 mA
Ii= 160 mA (Option Code T1)
Pi= 0.9 W
Ci= 0.01 µF (Output Code A)
Ci= 0.042 µF (Output Code M)
Li= 10 µH
Li= 1,05 mH (Output Code A with T1)
Li= 0,75 mH (Output Code M with T1)
4001_RevBA.fm Page 15 Monday, November 25, 2002 2:27 PM

Quick Installation Guide
00825-0100-4001, Rev BA
November 2002 Model 3051
E7 SAA Explosion-Proof (Flame-Proof)
Certification No.: AUS EX 1347X
Ex d IIC T6 (Tamb = 40 °C)
Ex d IIC T5 (Tamb = 80 °C)
DIP T6 (Tamb = 40 °C)
DIP T5 (Tamb = 80 °C)
IP65
Special Conditions for Safe Use (x): It is a condition of safe use for
transmitter enclosures having cable entry thread other than metric
conduit thread that the equipment be utilized with an appropriate
certified thread adaptor.
N7 SAA Type n (Non-sparking)
Certification No.: AUS EX 1249X
Ex n IIC T4 (Tamb = 70 °C)
Ex n IIC T5 (Tamb = 40 °C)
IP65
Special Conditions for Safe Use (x): Where the equipment is
installed such that there is an unused conduit entry, it must be
sealed with a suitable blanking plug to maintain the IP40 degree of
protection. Any blanking plug used with the equipment shall be of
a type which requires the use of a tool to effect its removal.
Voltage source shall not exceed 60V ac or 75V dc.
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is
specified. Once a device labeled with multiple approval types is
installed, it should not be reinstalled using any other approval types.
Permanently mark the approval label to distinguish it from unused
approval types.
K5 E5 and I5 combination
KB K5 and C6 combination
K6 C6, I1, and E8 combination
K8 E8 and I1 combination
K7 E7, I7, and N7 combination
4001_RevBA.fm Page 16 Monday, November 25, 2002 2:27 PM