Emerson Rosemount 2051HT User manual

Quick Start Guide
00825-0200-4591, Rev BA
November 2019
Rosemount™ 2051HT Hygienic Pressure
Transmitter
with FOUNDATION™ Fieldbus Protocol

Contents
About this guide...........................................................................................................................3
System readiness......................................................................................................................... 6
Transmitter installation................................................................................................................ 7
Product certifications................................................................................................................. 23
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1 About this guide
1.1 Safety messages
This guide provides basic guidelines for the Rosemount 2051HT Transmitter.
It does not provide instructions for configuration, diagnostics, maintenance,
service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe
(I.S.) installations.
CAUTION
The products described in this document are NOT designed for nuclear-
qualified applications. Using non-nuclear qualified products in applications
that require nuclear-qualified hardware or products may cause inaccurate
readings. For information on Rosemount nuclear-qualified products, contact
your local Emerson Sales Representative.
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WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in
accordance with the appropriate local, national, and international standards,
codes, and practices. Review the approvals section of this manual for any
restrictions associated with a safe
•Before connecting a Field Communicator in an explosive atmosphere,
ensure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
•In an explosion-proof/flameproof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
•Do not attempt to loosen or remove flange bolts while the transmitter is
in service.
Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
•Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments in the loop are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
•In an Explosion-Proof/Flameproof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
•Install and tighten process connectors before applying pressure.
Physical access
•Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be
intentional or unintentional and needs to be protected against.
•Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
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WARNING
Replacement equipment or spare parts not approved by Emerson for use
as spare parts could reduce the pressure retaining capabilities of the
transmitter and may render the instrument dangerous.
•Use only bolts supplied or sold by Emerson as spare parts.
Improper assembly of manifolds to traditional flange can damage sensor
module.
For safe assembly of manifold to traditional flange, bolts must break back
plane of flange web (i.e., bolt hole) but must not contact sensor module
housing.
Physical access
•Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be
intentional or unintentional and needs to be protected against.
•Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
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2 System readiness
2.1 Confirm correct device driver
•Verify the latest device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.
•Download the latest device driver at Emerson.com or
FieldCommGroup.org.
2.1.1 Device revisions and drivers
Table 2-1 provides the information necessary to ensure you have the correct
device driver and documentation for your device.
Table 2-1: FOUNDATION Fieldbus Device Revisions and Files
Device
Revision
(1)
Host Device driver
(DD)(2)
Obtain at Device driver
(DTM)
Manual
Document
Number
2 All DD4: DD Rev 1 FieldCommGrou
p.org
Emerson.com Rosemount
2051 Pressure
Transmitter
Reference
Manual or
newer
All DD5: DD Rev 1 FieldCommGrou
p.org
Emerson AMS Device
Manager V 10.5
or higher: DD
Rev 2
Emerson.com
Emerson AMS Device
Manager V 8 to
10.5: DD Rev 1
Emerson.com
Emerson Field
Communicator:
DD Rev 2
Easy upgrade
utility
(1) FOUNDATION Fieldbus device revision can be read using a FOUNDATION Fieldbus capable
configuration tool.
(2) Device driver file names use device and DD revision. To access functionality, the correct
device driver must be installed on your control and asset management hosts, and on your
configuration tools.
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3 Transmitter installation
Figure 3-1: Installation Flowchart
Start
Mount the
transmitter
Commissioning
tag Done
Zero trim the
transmitter
Configuration
Grounding, wiring,
and power up
Set switches and
software write lock
Locate device
3.1 Mount the transmitter
Adjust the transmitter to desired orientation before mounting. Transmitter
must not be securely mounted or clamped in place when changing
transmitter orientation.
3.1.1 Conduit entry orientation
When installing a Rosemount 2051HT, it is recommended installing so a
conduit entry faces downward toward the ground to maximize drainability
when cleaning.
3.1.2 Environmental seal for housing
Thread sealing (PTFE) tape or paste on male threads of conduit is required to
provide a water/dust tight conduit seal and meets requirements of NEMA®
Type 4X, IP66, IP68, and IP69K. Consult factory if other Ingress Protection
ratings are required.
For M20 threads, install conduit plugs to full thread engagement or until
mechanical resistance is met.
Note
IP69K rating only available on units with a SST housing and option code V9 in
the model string.
Note
For aluminum housings ordered with M20 conduit entries, transmitters
shipped will have NPT threads machined into the housing and a NPT to M20
thread adapter will be provided. Considerations for environmental sealing
listed above should be taken into account when installing the thread
adapter.
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3.1.3 In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located on the neck of the transmitter via a protected gage
vent (See Figure 3-2).
Keep the vent path free from obstructions including but not limited to paint,
dust, and viscous fluids by mounting the transmitter so the process can drain
away. Recommended installations have a conduit entry facing the ground so
the gage vent port is pointing parallel to the ground.
Figure 3-2: In-line Protected Gage Vent Low Side Pressure Port
Aluminum Polished 316 SST
A
A. Low side pressure port (atmospheric reference)
3.1.4 Clamping
When installing clamp, follow recommended torque values provided by
gasket manufacturer.
Note
To maintain performance, torquing a 1.5. Tri-Clamp® beyond 50 in-lb is not
recommended on pressure ranges below 20 psi.
3.2 Commissioning (paper) tag
To identify which device is at a particular location use the removable tag
provided with the transmitter. Ensure the physical device tag (PD tag field) is
properly entered in both places on the removable commissioning tag and
tear off the bottom portion for each transmitter.
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Note
The device description loaded in the host system must be at the same
revision as this device.
Figure 3-3: Commissioning Tag
A. Device revision
Note
The device description loaded in the host system must be at the same
revision as this device. The device description can be downloaded from the
host system website or Emerson.com/Rosemount by selecting Download
Device Drivers under Product Quick Links. You can also visit Fieldbus.org and
select End User Resources.
3.3 Setting security switch
Prerequisites
Set Simulate and Security switch configuration before installation as shown
in Figure 3-4.
•The simulate switch enables or disables simulated alerts and simulated
AI Block status and values. The default simulate switch position is
enabled.
•The Security switch allows (unlocked symbol) or prevents (locked
symbol) any configuration of the transmitter.
•Default security is off (unlocked symbol).
•The security switch can be enabled or disabled in software.
Use the following procedures to change the switch configuration:
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Procedure
1. If the transmitter is installed, secure the loop, and remove power.
2. Remove the housing cover opposite the field terminal side. Do not
remove the instrument cover in explosive atmospheres when the
circuit is live.
3. Slide the security and simulate switches into the preferred position.
4. Reattach transmitter housing cover; it is recommended the cover be
tightened until there is no gap between the cover and housing to
comply with explosion proof requirements.
3.4 Setting simulate switch
The simulate switch is located on the electronics. It is used in conjunction
with the transmitter simulate software to simulate process variables and/or
alerts and alarms. To simulate variables and/or alerts and alarms, the
simulate switch must be moved to the enable position and the software
enabled through the host. To disable simulation, the switch must be in the
disable position or the software simulate parameter must be disabled
through the host.
Figure 3-4: Transmitter Electronics Board
Aluminum Polished 316 SST
A
B
A. Simulate switch
B. Security switch
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3.5 Connect the wiring and power up
Use copper wire of sufficient size to ensure the voltage across the
transmitter power terminals does not drop below 9 Vdc. Power supply
voltage can be variable, especially under abnormal conditions such as when
operating on battery backup. A minimum of 12 Vdc under normal operating
conditions is recommended. Shielded twisted pair type A cable is
recommended.
Use the following steps to wire the transmitter:
Procedure
1. To power the transmitter, connect the power leads to the terminals
indicated on the terminal block label.
Note
The Rosemount 2051 power terminals are polarity insensitive, which
means the electrical polarity of the power leads does not matter
when connecting to the power terminals. If polarity sensitive devices
are connected to the segment, terminal polarity should be followed.
When wiring to the screw terminals, the use of crimped legs is
recommended.
2. Ensure full contact with terminal block screw and washer. When
using a direct wiring method, wrap wire clockwise to ensure it is in
place when tightening the terminal block screw. No additional power
is needed.
Note
The use of a pin or a ferrule wire terminal is not recommended as the
connection may be more susceptible to loosening over time or under
vibration.
3. Ensure proper grounding. It is important the instrument cable shield
be:
4. Trimmed close and insulated from touching the transmitter housing.
5. Connected to the next shield if cable is routed through a junction
box.
6. Connected to a good earth ground at the power supply end.
7. If transient protection is needed, refer to section “Signal ground
wiring” for grounding instructions.
8. Plug and seal unused conduit connections.
9. Reattach the transmitter covers. It is recommended that the cover be
tightened until there is no gap between the cover and the housing.
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10. The covers must only be capable of being released or removed with
the aid of a tool to comply with applicable ordinary locations
requirements.
Example
Figure 3-5: Wiring
Aluminum Polished 316 SST
DP
A
B
D
E
C
DP
A
B
D
E
C
A. Minimize distance
B. Trim shield and insulate
C. Protective grounding terminal (do not ground cable shield at the
transmitter)
D. Insulate shield
E. Connect shield back to the power supply ground
3.5.1 Signal ground wiring
Do not run signal wiring in conduit or open trays with power wiring, or near
heavy electrical equipment. Grounding terminations are provided on the
outside of the electronics housing and inside the terminal compartment.
These grounds are used when transient protect terminal blocks are installed
or to fulfill local regulations.
Procedure
1. Remove the field terminals housing cover.
2. Connect the wiring pair and ground as indicated in Figure 3-5.
a) Trim the cable shield as short as practical and insulate from
touching the transmitter housing.
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Note
Do NOT ground the cable shield at the transmitter; if the cable shield
touches the transmitter housing, it can create ground loops and
interfere with communications.
3. Continuously connect the cable shields to the power supply ground.
a) Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
Note
Improper grounding is the most frequent cause of poor segment
communications.
4. Replace the housing cover. It is recommended that the cover be
tightened until there is no gap between the cover and the housing.
a) The covers must only be capable of being released or
removed with the aid of a tool to comply with applicable
ordinary locations requirements.
5. Plug and seal unused conduit connections.
Note
The Rosemount 2051HT polished 316 SST housing only provides
ground termination inside the terminal compartment.
3.5.2 Power supply
The transmitter requires between 9 and 32 Vdc (9 and 30 Vdc for intrinsic
safety) to operate and provide complete functionality.
3.5.3 Power conditioner
A Fieldbus segment requires a power conditioner to isolate the power
supply, filter, and decouple the segment from other segments attached to
the same power supply.
3.5.4 Grounding
Signal wiring of the Fieldbus segment cannot be grounded. Grounding out
one of the signal wires will shut down the entire Fieldbus segment.
3.5.5 Shield wire ground
To protect the Fieldbus segment from noise, grounding techniques for
shield wire require a single grounding point for shield wire to avoid creating
a ground loop. Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
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3.5.6 Signal termination
For every Fieldbus segment a terminator should be installed at the beginning
and at the end of each segment.
3.5.7 Locating devices
Devices are frequently installed, configured, and commissioned over time by
different personnel. A “Locate Device” capability uses the LCD display (when
installed) to assist personnel in finding the desired device.
From the device Overview screen, select the Locate Device button. This will
launch a method allowing the user to display a “Find me” message or enter a
custom message to display on the device LCD display. When the user exits
the “Locate Device” method, the device LCD display automatically returns to
normal operation.
Note
Some hosts do not support “Locate Device” in the DD.
3.6 Configure
Each Foundation Fieldbus host or configuration tool has a different way of
displaying and performing configurations. Some use device descriptions
(DD) or DD methods for configuration and to display data consistently
across platforms. There is no requirement that a host or configuration tool
support these features. Use the following block examples to do basic
configuration to the transmitter. For more advanced configurations, see the
Rosemount 2051 Reference Manual.
Note
DeltaV™ users should use DeltaV Explorer for the Resource and Transducer
blocks and Control Studio for the Function Blocks.
3.6.1 Configure the AI block
If your configuration tool supports Dashboard DD's or DTM's you may use
either guided setup or manual setup. If your configuration tools don't
support Dashboard DD's or DTM's, use manual setup. Navigation
instructions for each step are provided below. In addition the screens used
for each step are shown in Device revisions and drivers.
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Figure 3-6: Configuration Flowchart
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Figure 3-7: Basic Configuration Menu Tree
Standard text: Available navigation options
Text in parentheses: Name of option used in parent menu
Bold text: Automated methods
Underlined text: Configuration task numbers from configuration
flow chart
3.6.2 Before you begin
See Figure 3-6 to graphically view the step-by-step process for basic device
configuration. Before beginning configuration you may need to verify the
Device Tag or deactivate hardware or software write protection on the
transmitter. To do this perform this task. Otherwise, continue at navigating
to AI block configuration.
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Procedure
1. To verify the device tag:
a) Navigation: from the Overview screen, select Device
Information to verify the device tag.
2. To check the switches (see Figure 3-4):
a) Verify the write lock switch is in the unlocked position if the
switch has been enabled in software.
3. To disable the software write lock:
a) Navigation: from the Overview screen, select Device
Information and then select the Security and Simulation tab.
b) Perform “Write Lock Setup” to disable software write lock.
c) Place the control loop in “Manual” mode before beginning AI
block configuration.
Note
Place the control loop in “Manual” mode before beginning analog
input block configuration.
3.6.3 AI block configuration
Procedure
1. To use guided setup:
a) Navigate to Configure > Guided Setup.
b) Select AI Block Unit Setup.
Note
Guided setup will automatically go through each step in the
proper order.
2. To use manual setup:
a) Navigate to Configure > Manual Setup > Process Variable.
b) Select AI Block Unit Setup.
c) Place the AI Block in “Out of Service” mode.
Note
When using manual setup, perform the steps in the order described
in the Configure the AI block.
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Note
For convenience, AI Block 1 is pre-linked to the transmitter primary
variable and should be used for this purpose. AI Block 2 is pre-linked
to the transmitter sensor temperature.
•Channel 1 is the primary variable.
•Channel 2 is the sensor temperature.
Note
Step 4 through step 7 are all performed in a single step-by-step
method under guided setup, or on a single screen using manual
setup.
Note
If the L_TYPE selected in step 3 is “Direct”, step 4, step 5, and step 6
are not needed. If the L_TYPE selected is “Indirect”, step 6 is not
needed. If guided setup is used, any unneeded steps will
automatically be skipped.
3. To select the signal conditioning “L_TYPE” from the dropdown
menu:
a) Select L_TYPE: “Direct” for pressure measurements using the
device default units.
b) Select L_TYPE: “Indirect” for other pressure or level units.
c) Select L_TYPE: “Indirect Square Root” for flow units.
4. To set “XD_SCALE” to the 0% and 100% scale points (the transmitter
range):
a) Select the XD_SCALE_UNITS from the drop down menu.
b) Enter the XD_SCALE 0% point. This may be elevated or
suppressed for level applications.
c) Enter the XD_SCALE 100% point. This may be elevated or
suppressed for level applications.
d) If L_TYPE is “Direct”, the AI Block may be placed in AUTO
mode to return the device to service. Guided Setup does this
automatically.
5. If L_TYPE is “Indirect” or “Indirect Square Root”, set “OUT_SCALE” to
change engineering units.
a) Select the OUT_SCALE UNITS from the dropdown menu.
b) Set the OUT_SCALE low value. This may be elevated or
suppressed for level applications.
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c) Set the OUT_SCALE high value. This may be elevated or
suppressed for level applications.
d) If L_TYPE is “Indirect”, the AI Block may be placed in AUTO
mode to return the device to service. Guided Setup does this
automatically.
6. Change damping.
a) To use guided setup:
•Navigate to Configure > Guided Setup, and select Change
Damping.
Note
Guided Setup will automatically go through each step in
the proper order.
•Enter the desired damping value in seconds. The
permitted range of values is 0.4 to 60 seconds.
b) To use manual setup:
•Navigate to Configure > Manual Setup > Process Variable
and select Change Damping.
•Enter the desired damping value in seconds. The
permitted range of values is 0.4 to 60 seconds.
7. Configure LCD display (if installed).
a) To use guided setup:
•Navigate to Configure > Guided Setup, and select Local
Display Setup.
Note
Guided setup will automatically go through each step in
the proper order.
•Check the box next to each parameter to be displayed to a
maximum of four parameters. The LCD display will
continuously scroll through the selected parameters.
b) To use manual setup:
•Navigate to Configure > Manual Setup and select Local
Display Setup.
•Check each parameter to be displayed. The LCD display
will continuously scroll through the selected parameters.
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8. Review transmitter configuration and place in service
a) To review the transmitter configuration, navigate using the
guided setup navigation sequences for “AI Block Unit Setup”,
“Change Damping”, and “Set up LCD Display”.
b) Change any values as necessary.
c) Return to the Overview screen.
d) If Mode is “Not in Service”, select the Change button, and
then select Return All to Service.
Note
If hardware or software write protection is not needed, step 10 can
be skipped.
9. Set switches and software write lock.
a) Check switches (see Figure 3-4).
Note
The write lock switch can be left in the locked or unlocked position.
The simulate enable/disable switch may be in either position for
normal device operation.
Enable software write lock
Procedure
1. Navigate from the Overview screen.
a. Select Device Information.
b. Select the Security and Simulation tab.
2. Perform Write Lock Setup to enable software write lock.
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