Emerson Rosemount 644 User manual

Quick Start Guide
00825-0600-4728, Rev AB
July 2022
Rosemount™ 644 Rail Mount
Temperature Transmitter
with RK Option and HART® 7 Protocol

Contents
About this guide...........................................................................................................................3
System readiness......................................................................................................................... 5
Transmitter installation................................................................................................................ 6
Configuration...............................................................................................................................9
Mount the transmitter................................................................................................................11
Safety instrumented systems..................................................................................................... 13
Product certifications................................................................................................................. 14
China RoHS................................................................................................................................ 27
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1 About this guide
This guide provides basic guidelines for installing the Rosemount 644R Rail
Mount Temperature Transmitter. It does not provide instructions for
detailed configuration, diagnostics, maintenance, service, troubleshooting,
or installation. Refer to the Rosemount 644R Rail Mount Reference Manual
for more instruction. The manual and this guide are also available
electronically on Emerson.com/Rosemount.
Safety messages
WARNING
The products described in this document are NOT designed for nuclear-
qualified applications.
Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your
local Emerson Sales Representative.
Follow instructions
Failure to follow these installation guidelines could result in death or serious
injury.
Ensure only qualified personnel perform the installation.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
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WARNING
Explosions
Explosions could result in death or serious injury.
Installation of the transmitters in a hazardous environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Please review the Product Certifications
section for any restrictions associated with a safe installation.
Do not remove the connection head cover in explosive atmospheres
when the circuit is live.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.Verify the
operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
All connection head covers must be fully engaged to meet explosion-
proof requirements.
Process leaks
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
CAUTION
Conduit/cable entries
Unless otherwise marked, the conduit/cable entries in the housing
enclosure use a ½–14 NPT form. Only use plugs, adapters, glands, or
conduit with a compatible thread form when closing these entries.
Entries marked "M20" are M20 x 1.5 thread form.
When installing in a hazardous location, use only appropriately listed or
Ex certified plugs, glands, or adapters in cable/conduit entries.
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2 System readiness
2.1 Confirm HART revision capability
If using HART®-based control or asset management systems, confirm the
HART capability of those systems prior to transmitter installation. Not all
systems are capable of communicating with HART Revision 7 protocol. This
transmitter is a HART Revision 7 device.
2.2 Confirm correct device driver
•Verify the latest Device Driver files are loaded on your systems to ensure
proper communications.
•Download the latest Device Driver at Emerson.com/Rosemount.
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3 Transmitter installation
3.1 Safety messages
Instructions and procedures in this section may require special precautions
to ensure the safety of the personnel performing the operations.
Information that potentially raises safety issues is indicated by a warning
symbol ( ). Please refer to the following safety messages before performing
an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or
serious injury.
Ensure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Do not remove the housing covers in explosive atmospheres when the
circuit is live.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Verify that the operating atmosphere of the transmitter is consistent
with the appropriate hazardous locations certifications.
All connection head covers must be fully engaged to meet explosion-
proof requirements.
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
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3.2 Connections
Single input
2 w / 3 w / 4 w RTD
or lin. R
TC (internal CJC or
external 2 w / 3 w /
4 w CJC)(1)
mV 3 w / 4 w
potentiometer
42 44
43
41
43 I1
41 42 44
43
+
-
CJC
3
41 42 44
43
+
41 42 44
43
4I1
(1) When using thermocouple input, the transmitter can be configured for either
constant, internal or external CJC via a Pt100 or Ni100 sensor. This must be
selected during device configuration.
Dual inputs
Input 1
41 42 44
43 41 42 44 43 41 42 44 43
51 52 54
53 51 52 54 53 51 52 54 53 51 52 54 53
41 42 44
43
4I2
+
43 I1 +
-
+
43 I1 +
-
CJC
3
4I1
41 42 44
43
51 52 54
53
4 5
I1
4I2
A B D
F
C E
A B C D
Input 2
A. 2 w / 3 w / 4 w RTD or lin. R
B. TC (internal CJC or external 2 w / 3 w / 4 w CJC)(1)
C. mV
D. 3 w / 4 w potentiometer
E. 5 w potentiometer
F. 3 w potentiometer
(1) When using thermocouple input, the transmitter can be configured for either
constant, internal or external CJC via a Pt100 or Ni100 sensor. This must be selected
during device configuration.
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Output
2-wire installation
11 12 14
13
mA
3.3 Multidrop mode
The communication is either by means of a HART® communicator or a HART
modem.
The HART communicator or a HART modem can be connected across BC or
CD.
The outputs of maximum 63 transmitters can be connected in parallel for a
digital HART 2-wire communication.
Before it is connected, each transmitter must be configured with a unique
number from 1 to 63. If two transmitters are configured with the same
number, both will be excluded. The transmitters must be programmed for
multidrop mode (with a fixed output signal of 4 mA). Maximum current in
the loop is therefore 252 mA.
B
C
D
+
-
+
-
A
E
F F F
A. Power supply
B. Connection
C. Connection
D. Connection
E. 250 Ω < Rload < 1100 Ω
F. Transmitter
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4 Configuration
4.1 Safety messages
Instructions and procedures in this section may require special precautions
to ensure the safety of the personnel performing the operations.
Information that potentially raises safety issues is indicated by a warning
symbol ( ). Please refer to the following safety messages before performing
an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or
serious injury.
Ensure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Do not remove the housing covers in explosive atmospheres when the
circuit is live.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Verify that the operating atmosphere of the transmitter is consistent
with the appropriate hazardous locations certifications.
All connection head covers must be fully engaged to meet explosion-
proof requirements.
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
4.2 Configuration methods
The device can be configured in the following ways:
•With a HART® communicator with Emerson's DDL driver
•Via programming framework (e.g. AMS Device Manager, DCS,
PACTware™)
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HART communicator
To get access to product-specific commands, the HART communicator must
be loaded with Emerson's DDL driver. This can be ordered through either the
FieldComm Group or Emerson.
44
43
42
41
51
11121314
12
11
A
BC
D
E
F
G
A. Rosemount transmitter
B. Ex area
C. Safe area
D. 250 Ω < Rload < 1100 Ω
E. Receiving equipment
F. +V supply
G. Input
Programming framework
Support for both EDD and FDT®/DTM™ technology, offering configuration
and monitoring via relevant DCS/Asset Management Systems and
supported management packages (e.g. PACTware).
12
11
+
-
44
43
42
41
51
11121314
A
B
D
C
A. Rosemount transmitter
B. 250 Ω < Rload < 1100 Ω
C. Process computer
D. DCS, etc.
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5 Mount the transmitter
5.1 Rail mount transmitter with remote mount sensor
The least complicated assembly uses:
•a remote mounted transmitter
•an integral mount sensor with terminal block
•an integral style connection head
•a standard extension
•a threaded thermowell
Refer to the Metric Sensor Product Data Sheet for complete sensor and
mounting accessory information.
5.1.1 Assemble the device
To complete the assembly:
Procedure
1. Attach the transmitter to a suitable rail or panel.
2. Attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying pressure.
3. Attach the sensor to the connection head and mount the entire
assembly to the thermowell.
4. Attach sufficient lengths of sensor lead wire to the sensor terminal
block.
5. Attach and tighten the connection head cover. Enclosure covers
must be fully engaged to meet explosion-proof requirements.
6. Run sensor lead wires from the sensor assembly to the transmitter.
7. Attach the sensor and power leads to the transmitter. Avoid contact
with leads and terminals.
5.2 Rail mount transmitter with threaded sensor
The least complicated assembly uses:
•a threaded sensor with flying heads
•a threaded sensor connection head
•a union and nipple extension assembly
•a threaded thermowell
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Refer to Rosemount Metric Sensor Product Data Sheet for complete sensor
and mounting accessory information.
5.2.1 Assemble the device
To complete the assembly:
Procedure
1. Attach the transmitter to a suitable rail or panel.
2. Attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying pressure.
3. Attach necessary extension nipples and adapters. Seal the nipple and
adapter threads with silicone tape.
4. Twist the sensor into the thermowell. Install drain seals if required for
severe environments or to satisfy code requirements.
5. Screw the connection head to the sensor.
6. Attach the sensor lead wires to the connection head terminals.
7. Attach additional sensor lead wires from the connection head to the
transmitter.
8. Attach and tighten the connection head cover. Enclosure covers
must be fully engaged to meet explosion-proof requirements.
9. Attach the sensor and power leads to the transmitter. Avoid contact
with leads and terminals.
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6 Safety instrumented systems
For Safety Certified installations, refer to the Rosemount 644R Reference
Manual. The manual is available electronically at Emerson.com/Rosemount
or by contacting an Emerson representative.
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7 Product certifications
Rev: 1.1
7.1 European Directive information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.
7.2 Ordinary location certification
As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
7.3 Installing equipment in North America
The US National Electrical Code® (NEC) and the Canadian Electrical Code
(CEC) permit the use of Division marked equipment in Zones and Zone
marked equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined
in the respective codes.
7.4 USA
7.4.1 I5 USA Intrinsically Safe (IS) and Division 2/Zone 2
Certificate 80072530
Standards UL Std No 913 Ed. 8, UL 60079-0 Ed. 5, UL 60079-11 Ed. 6, UL
60079-15 Ed. 4, UL 61010-1 Ed. 3
Markings Class I, Division 1, Groups A, B, C, D
Class I, Zone 0: AEx ia IIC T6…T4
Class I, Zone 1: AEx ib [ia] IIC T6…T4
Class I, Division 2, Groups A, B, C, D
Class I, Zone 2: AEx nA IIC T6…T4
Class I, Zone 2: AEx nA [ic] IIC T6…T4
when installed per Control Drawing 00644-8000
Table 7-1: IS Input Parameters vs Temperature Range
Input parameters
(Terminals 11, 12)
Temperature
range
Input parameters
(Terminals 11, 12)
Temperature
range
Ui: 30 VDC T4: -50 °C ≤ Ta ≤
+85 °C
Ui: 30 VDC T4: -50 °C ≤ Ta ≤
+85 °C
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Table 7-1: IS Input Parameters vs Temperature Range (continued)
Input parameters
(Terminals 11, 12)
Temperature
range
Input parameters
(Terminals 11, 12)
Temperature
range
Ii: 120 mA T5: -50 °C ≤ Ta ≤
+70 °C
Ii: 100 mA T5: -50 °C ≤ Ta ≤
+75 °C
Pi: 900 mW T6: -50 °C ≤ Ta ≤
+55 °C
Pi: 750 mW T6: -50 °C ≤ Ta ≤
+60 °C
Li: 0 uH N/A Li: 0 uH N/A
Ci: 1.0 nF N/A Ci: 1.0 nF N/A
Table 7-2: IS Output Parameters per Terminal Configuration
Parameters One sensor using all
output terminals (41-54)
Sensor using one set of
output terminals (41-44
or 51-54)
Uo7.2 VDC 7.2 VDC
Io12.9 mA 7.3 mA
Po23.3 mW 13.2 mW
Lo200 mH 667 mH
Co13.5 uF 13.5 uF
Table 7-3: Division 2/Zone 2 Input Parameters vs Temperature Range
Supply voltage Temperature range
37 VDC max T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +70 °C
T6: -50 °C ≤ Ta ≤ +55 °C
30 VDC max T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +75 °C
T6: -50 °C ≤ Ta ≤ +60 °C
NIFW
Vmax = 30 VDC,
Ci = 1 nF, Li = 0
T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +75 °C
T6: -50 °C ≤ Ta ≤ +60 °C
Special Conditions for Safe Use (X):
1. Install per Installation Drawing 00644-8000 as appropriate.
2. Install in accordance with the US National Electrical Code (NEC) for
the US and in accordance with the Canadian Electrical Code (CEC) for
Canada.
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3. The transmitter must be installed in suitable enclosure to meet
installation codes stipulated in the Canadian Electrical Code (CEC) or
for the US the National Electrical Code (NEC).
4. If the enclosure is made of non-metallic materials or of painted
metal, electrostatic charging shall be avoided.
5. For Div 2/Zone 2 applications, the transmitter must be installed in an
enclosure providing a degree of protection of at least IP54 according
to IEC60529 that is suitable for the application and is correctly
installed. Cable entry devices and blanking elements shall fulfil the
same requirements.
6. Use supply wires with a rating of at least 5 K above the ambient
temperature.
7. For Div 2/Zone 2 applications, the temperature transmitter requires
connecting to Class 2 Power Supply with Transient protection. See
installation drawing as appropriate.
7.5 Canada
7.5.1 I6 Canada Intrinsically Safe (IS) and Division 2/Zone 2
Certificate: 80072530
Standards: CSA C22.2 No. 157-92 (R2012), CAN/CSA C22.2 No.
60079-0:11, CAN/CSA C22.2 No. 60079-11:11, CAN/CSA
C22.2 No. 60079-15:12, CSA 61010-1-12
Markings: Class I, Division 1, Groups A, B, C, D
Ex ia IIC T6…T4
Ex ib [ia] IIC T6…T4
Class I, Division 2, Groups A, B, C, D
Ex nA IIC T6…T4
Ex nA [ic] IIC T6…T4
when installed per Control Drawing 00644-8000
Table 7-4: IS Input Parameters vs Temperature Range
Input parameters
(Terminals 11, 12)
Temperature
range
Input parameters
(Terminals 11, 12)
Temperature
range
Ui: 30 VDC T4: -50 °C ≤ Ta ≤
+85 °C
Ui: 30 VDC T4: -50 °C ≤ Ta ≤
+85 °C
Ii: 120 mA T5: -50 °C ≤ Ta ≤
+70 °C
Ii: 100 mA T5: -50 °C ≤ Ta ≤
+75 °C
Pi: 900 mW T6: -50 °C ≤ Ta ≤
+55 °C
Pi: 750 mW T6: -50 °C ≤ Ta ≤
+60 °C
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Table 7-4: IS Input Parameters vs Temperature Range (continued)
Input parameters
(Terminals 11, 12)
Temperature
range
Input parameters
(Terminals 11, 12)
Temperature
range
Li: 0 uH N/A Li: 0 uH N/A
Ci: 1.0 nF N/A Ci: 1.0 nF N/A
Table 7-5: IS Output Parameters per Terminal Configuration
Parameters One sensor using all
output terminals (41-54)
Sensor using one set of
output terminals (41-44
or 51-54)
Uo7.2 VDC 7.2 VDC
Io12.9 mA 7.3 mA
Po23.3 mW 13.2 mW
Lo200 mH 667 mH
Co13.5 uF 13.5 uF
Table 7-6: Division 2/Zone 2 Input Parameters vs Temperature Range
Supply voltage Temperature range
37 VDC max T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +70 °C
T6: -50 °C ≤ Ta ≤ +55 °C
30 VDC max T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +75 °C
T6: -50 °C ≤ Ta ≤ +60 °C
NIFW
Vmax = 30 VDC,
Ci = 1 nF, Li = 0
T4: -50 °C ≤ Ta ≤ +85 °C
T5: -50 °C ≤ Ta ≤ +75 °C
T6: -50 °C ≤ Ta ≤ +60 °C
Special Conditions for Safe Use (X):
1. Install per Installation Drawing 00644-8000 as appropriate.
2. Install in accordance with the US National Electrical Code (NEC) for
the US and in accordance with the Canadian Electrical Code (CEC) for
Canada.
3. The transmitter must be installed in suitable enclosure to meet
installation codes stipulated in the Canadian Electrical Code (CEC) or
for the US the National Electrical Code (NEC).
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4. If the enclosure is made of non-metallic materials or of painted
metal, electrostatic charging shall be avoided.
5. For Div 2/Zone 2 applications, the transmitter must be installed in an
enclosure providing a degree of protection of at least IP54 according
to IEC60529 that is suitable for the application and is correctly
installed. Cable entry devices and blanking elements shall fulfil the
same requirements.
6. Use supply wires with a rating of at least 5 K above the ambient
temperature.
7. For Div 2/Zone 2 applications, the temperature transmitter requires
connecting to Class 2 Power Supply with Transient protection. See
installation drawing as appropriate.
7.6 Europe
7.6.1 I1 ATEX Intrinsic Safety
Certificate: DEKRA 21ATEX0003X
Standards: EN60079-0:2012+A11:2013, EN60079-11: 2012
Markings: II 1 G Ex ia IIC T6…T4 Ga
II 2(1) G Ex ib [ia Ga] IIC T6…T4 Gb
II 1 D Ex ia IIIC Da
I 1 M Ex ia I Ma
when installed per Control Drawing 00644-8001
Input parameters (Power terminals) Output parameters
(Sensor terminals)
Ui: 30 Vdc Uo: 7.2 Vdc
Ii: 120 mA Io: 7.3 mA
Pi: See table below Po: 13.2 mW
Li: 0 uH Lo: 667 mH
Ci: 1.0 nF Co: 13.5 uF
Pi per Channel Temperature class Maximum ambient
temperature
900 mW T6 +50 °C
T5 +65 °C
T4 +85 °C
750 mW T6 +55 °C
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Pi per Channel Temperature class Maximum ambient
temperature
T5 +70 °C
T4 +85 °C
610 mW T6 +60 °C
T5 +75 °C
T4 +85 °C
Special Conditions for Safe Use (X):
1. For all potentially explosive atmospheres, if the enclosure is made of
non-metallic materials, or if it is made of metal having a paint layer
thicker than 0.2 mm (group IIC), or 2 mm (group IIB, IIA, I), or any
thickness (group III), electrostatic charges shall be avoided.
2. For EPL Ga, if the enclosure is made of aluminum, it must be installed
such that ignition sources due to impact and friction sparks are
excluded.
3. For EPL Da, the surface temperature “T” of the enclosure, for a dust
layer with a maximum thickness of 5 mm, is the ambient
temperature +20 K.
7.6.2 N1 ATEX Zone 2
Certificate: DEKRA 21ATEX0004X
Standards: EN60079-0:2012+A11:2013, EN60079-7:2015+A1:2018,
EN60079-11:2012, EN60079-15:2010
Markings: II 3 G Ex nA IIC T6…T4 Gc
II 3 G Ex ec IIC T6…T4 Gc
II 3 G Ex ic IIC T6...T4 Gc
II 3 D Ex ic IIIC Dc
when installed per Control Drawing 00644-8001
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Supply/input to transmitter Temperature
class
Maximum
ambient
temperature
Ex nA & Ex ec Ex ic
Li = 0 µH
Ci = 1.0 nF
Ex ic
Ui = 48 VDC
Li = 0 µH
Ci = 1.0 nF
Single and
dual input
Vmax = 37 VDC Ui = 37 VDC Pi = 851 mW
per channel
T4 +85 °C
T5 +70 °C
T6 +55 °C
Vmax = 30 VDC Ui = 30 VDC Pi = 700 mW
per channel
T4 +85 °C
T5 +75 °C
T6 +60 °C
Table 7-7: Maximum Output of Transmitter
Ex nA & Ex ec Ex ic
Vmax = 7.2 VDC Uo = 7.2 VDC
Io = 7.3 mA
Po = 13.2 mW
Lo = 667 mH
Co = 13.5 µF
Special Conditions for Safe Use (X):
1. For all potentially explosive atmospheres, if the enclosure is made of
non-metallic materials, or if it is made of metal having a paint layer
thicker than 0.2mm (group IIC), or 2mm (group IIB, IIA, I), or any
thickness (group III), electrostatic charges shall be avoided.
2. The transmitter shall be installed in an enclosure providing a degree
of protection of not less than IP54 in accordance with EN 60079-0,
which is suitable for the application and correctly installed, e.g. in an
enclosure that is in type of protection Ex n or Ex e.
3. Additional, for Ex nA or Ex ec, the area inside the enclosure shall be
pollution degree 2 or better, as defined in EN 60664-1.
4. For EPL Dc, the surface temperature “T” of the enclosure, for a dust
layer with a maximum thickness of 5mm, is the ambient temperature
+20K.
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