Emerson Rosemount 3095 User manual

www.rosemount.com
Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable™Mass Flow
Transmitter with HART®or FOUNDATION™
Fieldbus Protocol

Reference Manual
00809-0100-4716, Rev JA
May 2008 Rosemount 3095 MultiVariable
www.rosemount.com
Table of Contents
SECTION 1
Introduction
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2
Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installation Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Receiving and Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Set the Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Write Protect and Failure Mode Alarm Jumpers (HART) . . . . . . . . 2-3
Security and Simulate Jumpers (FOUNDATION Fieldbus) . . . . . . . . 2-4
Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Impulse Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Access Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Bolt Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Electrical (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Electrical (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . 2-12
Grounding the Transmitter Housing . . . . . . . . . . . . . . . . . . . . . . . 2-14
Surges/Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Optional Transient Protection Terminal Block . . . . . . . . . . . . . . . 2-15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Mount Transmitter and Install Bolts . . . . . . . . . . . . . . . . . . . . . . . 2-15
Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Install RTD Assembly (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Power and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
TOC-2
SECTION 3
HART Commissioning
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Engineering Assistant Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation and Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Basic Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Set up Tri-loop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Flow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Off-line Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
SECTION 4
Foundation Fieldbus
Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Engineering Assistant Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Installation and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Node Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Function Block Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
FEATURES and FEATURES_SEL . . . . . . . . . . . . . . . . . . . . . . . 4-12
PlantWeb™Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . 4-17
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Mass Flow Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Custom Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Analog Input (AI) Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Configure the AI block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Low Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Status Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Master Reset Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Sensor Calibration, Zero Trim Method: . . . . . . . . . . . . . . . . . . . . 4-25
Factory Trim Recall Method: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Mass Flow Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Reference Manual
00809-0100-4716, Rev JA
May 2008
TOC-3
Rosemount 3095 MultiVariable
SECTION 5
Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
EA Communication Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Alarm Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Corrective Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Overrange Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Unexpected Process Variable (PV) Readings . . . . . . . . . . . . . . . . 5-5
Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Process Sensor Body . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Electrical Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Removing the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Removing the Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Attaching the Sensor Module to the Electronics Housing. . . . . . . 5-10
Attaching the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Reassembling the Process Sensor Body . . . . . . . . . . . . . . . . . . . 5-11
EA Error Message Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Warning Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Installing a Device Driver (DD) for the
3095 Engineering Assistant for Fieldbus . . . . . . . . . . . . . . . . . . . 5-14
Foundation fieldbus Troubleshooting Guides . . . . . . . . . . . . . . . . . . 5-16
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
APPENDIX A
Specifications and
Reference Data
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Differential Pressure (DP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Absolute/Gage Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Process Temperature (PT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
Product Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Revision Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
Electronics Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
Hardware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
Communication Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
TOC-4
APPENDIX B
Product Certifications
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
ATEX Type N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
ATEX Intrinsic Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
3095 HART Hazardous Locations Certifications . . . . . . . . . . . . . . . . . B-4
North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
3095 FIELDBUS Hazardous Locations Certifications . . . . . . . . . . . . . B-6
North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
European Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
IECEx Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
APPENDIX C
Critical Alarms for
Previous Software
Revisions
Alarm Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Alarms and Error Conditions for Revision 12 and 13. . . . . . . . . . . . . .C-1
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Critical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Alarms and Error Conditions for Revisions 8, 9, and 10 . . . . . . . . . . .C-2
Alarms and Error Conditions for Revisions 4 and 5. . . . . . . . . . . . . . .C-5
APPENDIX D
Block Information
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
AI Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2
LCD Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
National Instrument (NI) Set up for LCD. . . . . . . . . . . . . . . . . . . . .D-5
LCD Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-6
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8
Sensor Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-12
Sensor Transducer Block Reference Tables . . . . . . . . . . . . . . . .D-14
APPENDIX E
HART Communicator
EA Software/
Hart Communicator Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
Static Pressure Sensor Absolute/Gage Pressure Calibration . . . . E-5
Differential Pressure Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Temperature Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Analog Output Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Flow Calculation Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-11
Transient Protection Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . E-14

Reference Manual
00809-0100-4716, Rev JA
May 2008 Rosemount 3095 MultiVariable
www.rosemount.com
Rosemount 3095 MultiVariable
Mass Flow Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Rosemount Inc. has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Rosemount®representative.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.

Reference Manual
00809-0100-4716, Rev JA
May 2008 Rosemount 3095 MultiVariable
www.rosemount.com
Section 1 Introduction
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
USING THIS MANUAL This manual provides installation, configuration, calibration, troubleshooting,
and maintenance instructions for the Rosemount®3095 MultiVariable™ Mass
Flow Transmitter and for its operation with the 3095 MultiVariable Engineering
Assistant Software.
This manual was developed with the assumption that the user will have a
basic understanding of FOUNDATION Fieldbus concepts and wiring practices
if needed.
Information is available at www.plantweb.emersonprocess.com/university or
check with your system integrator about resources for your specific host
system.
The manual consists of the following sections:
Section 2: Installation
Explains how to install the 3095. It includes an installation flowchart,
installation considerations, and field installation procedure.
Section 3: HART Commissioning
Explains how to use the configuration software. This includes installing the
software onto a personal computer, establishing communications with the
3095, configuring the transmitter, creating a configuration file, and calibrating
the flow transmitter. This section also explains the configuration software
menus.
Section 4: Foundation Fieldbus Configuration
Section 5: Troubleshooting
If a malfunction is suspected, this section describes how to verify that the
transmitter hardware and process connections are in good working order.
Appendix A: Specifications and Reference Data
Contains specifications, dimensional drawings, and ordering information.
Appendix B: Product Certifications
Contains Hazardous Certificates, Factory Mutual (FM) and Canada Standards
Association (CSA) certified drawings.
Appendix C: Critical Alarms for Previous Software Revisions
Appendix D: Block Information

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
1-2
SERVICE SUPPORT To expedite the return process outside the United States, contact the nearest
Rosemount representative.
Within the United States, call the Rosemount National Response Center using
the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours
a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provide a
Return Material Authorization (RMA) number. The center will also ask for the
name of the process material to which the product was last exposed.
NOTE
People who handle products exposed to a hazardous substance can avoid
injury if they are informed and understand the hazard. If the product being
returned was exposed to a hazardous substance as defined by OSHA, a copy
of the required Material Safety Data Sheet (MSDS) for each hazardous
substance identified must be included with the returned goods.
The Rosemount National Response Center will detail the additional
information and procedures necessary to return goods exposed to hazardous
substances.

Reference Manual
00809-0100-4716, Rev JA
May 2008 Rosemount 3095 MultiVariable
www.rosemount.com
Section 2 Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Installation Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Receiving and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Set the Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-15
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
potentially raises safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit
is live.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe
or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
Electrical shock could cause death or serious injury. If the sensor is installed in a
high-voltage environment and a fault or installation error occurs, high voltage may be
present on the transmitter leads and terminals:
• Use extreme caution when making contact with the leads and terminals.
Process leaks can cause death or serious injury

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
2-2
INSTALLATION
FLOWCHART
RECEIVING AND
INSPECTING
Depending on the system ordered, the 3095 arrives in as many as three
different shipping containers:
3095 MultiVariable Transmitter
This box contains the 3095 transmitter. If ordered, this package also
contains an RTD cable and optional mounting hardware.
3095 Engineering Assistant Software Package (Accessory)
The complete Engineering Assistant Software Package includes two
installation CD-ROMs and optional HART modem and cables. Engineering
Assistant components may also be ordered separately.
RTD Assembly (Optional)
This box contains the optional Series 68 or Series 78 RTD Assembly and
the Sensor Wiring Instruction Sheet.
A
B
B
START
A
B
Review Rosemount
drawing 03095-1025
or 03095-1024
(see Appendix B: Approval
Drawings)
Review Rosemount
drawings 03095-1020 or
03095-1021
(see Appendix B:
Approval Drawings)
Hazardous
Location?
Non-
Incendive
Location?
Unpack the
3095
Review the
3095 Manual
Bench
Configure?
BENCH CONFIGURE
Connect Bench
Power Supply
Connect a Personal
Computer or a HART
Communicator
Perform Bench
Configuration Tasks
(Optl.) Perform
Bench Calibration
Tasks
FIELD
INSTALLATION
Review Installation
Considerations
Mount
Transmitter
Make Process
Connections
DONE
Yes
Yes
No
No
Yes
No
(Optl.) Perform
Field Calibration
Tasks
Configuration
Performed?
No Perform
Configuration
Tasks
Yes
Check
for Leaks
(Optional) Install
RTD Assembly

Reference Manual
00809-0100-4716, Rev JA
May 2008
2-3
Rosemount 3095 MultiVariable
Place the shipping containers on a secure bench and open them, taking care
not to damage the contents.
• Review the packing list to verify that all equipment was received.
• Inspect the equipment and report any shipping damage to the carrier.
• See “Exploded View of the Rosemount 3095” on page A-9 to verify
parts
SET THE SWITCHES
Write Protect and Failure
Mode Alarm Jumpers
(HART)
After the transmitter has been configured, the configuration data can be
protected by moving the write protect jumper. When this jumper is installed,
the transmitter does not allow any changes to its configuration memory.
As part of its normal operation, the 3095 continuously monitors its own
operation. The automatic diagnostic routine is a timed series of checks
repeated continuously. If the diagnostic routine detects a failure in a
transmitter, the transmitter drives its output either below 3.75 mA or above
21.75 mA depending on the position of the failure mode jumper.
Both of these jumpers are located on the electronics board just inside the
electronics housing cover (see Figure 2-1). To avoid exposing the transmitter
electronics to the plant environment after installation, set these jumpers
during the commissioning stage on the bench.
When shipped from the factory, the write protect jumper is set to “OFF,” and
the alarm jumper is set to “High” unless specified differently by ordering the
C2 (Custom Configuration) Option Code.
Failure Mode Alarm vs. Saturation Output Values
The failure mode alarm output levels differ from the output values that occur
when applied pressure is outside the range points. When pressure is outside
the range points, the analog output continues to track the input pressure until
reaching the saturation value listed below; the output does not exceed the
listed saturation value regardless of the applied pressure. For example, for
pressures outside the 4–20mA range points, the output saturates at 3.9 mA or
20.8 mA. When the transmitter diagnostics detect a failure, the analog output
is set to a specific alarm value that differs from the saturation value to allow
for proper troubleshooting.
NOTE
The preceding output values can be altered by an analog output
trim procedure.
Use the following steps to change the jumper settings:
Level 4–20 mA Saturation Value 4–20 mA Alarm Value
Low 3.9 mA 3.75 mA
High 20.8 mA 21.75 mA

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
2-4
1. If the transmitter is installed, secure the loop and remove power.
2. Remove the housing cover opposite the field terminal side.
3. Locate the jumper on the electronics board (see Figure 2-1), then
move the jumper to the desired setting.
4. Reattach the transmitter cover. To avoid condensation, metal to metal
contact is preferred.
5. If the transmitter is installed, reapply power.
Figure 2-1. Write Protect and
Alarm Jumpers (HART) and
Security and Simulate Jumpers
(FOUNDATION Fieldbus).
Security and Simulate
Jumpers (FOUNDATION
Fieldbus)
Security
After configuring the transmitter, you may want to protect the configuration
data from unwarranted changes. Each transmitter is equipped with a security
jumper that can be positioned “ON” to prevent the accidental or deliberate
change of configuration data. The jumper is located on the front side of the
electronics module and is labeled SECURITY (see Figure 2-1).
Simulate
The simulate jumper is used in conjunction with the Analog Input (AI) function
block. This switch is used to simulate the measurement and is used as a
lock-out feature for the AI function block. To enable the simulate feature,
insert the jumper across “ENABLE” (see Figure 2-1) while the transmitter is
powered.
NOTE
When power is cycled to the transmitter, simulate is automatically disabled
regardless of the position of the jumper. This prevents the transmitter from
being accidentally left in simulate mode. Therefore, to enable the simulate
feature, the jumper must be inserted after power is applied to the transmitter.
CONSIDERATIONS
General The accuracy of a flow or pressure measurement depends on proper
installation of the transmitter and impulse piping. The piping between the
process and the transmitter must accurately transfer the pressure in order to
obtain accurate measurements. Mount the transmitter close to the process
and use minimum impulse piping to achieve best accuracy. Keep in mind the
need for easy access, safety of personnel, practical field calibration, and a
suitable transmitter environment. In general, install the transmitter to minimize
vibration, shock, and temperature fluctuations.
The following paragraphs discuss the factors necessary for a successful
transmitter installation.
HART Electronics Board FOUNDATION fieldbus Electronics Board
Simulate Jumper
Security Jumper

Reference Manual
00809-0100-4716, Rev JA
May 2008
2-5
Rosemount 3095 MultiVariable
Mechanical The Rosemount 3095 may be panel-mounted, wall-mounted, or attached to a
two-inch pipe with an optional mounting bracket. Figure 2-2 illustrates 3095
mounting configurations, “Dimensional Drawings” on page A-9 shows the
transmitter dimensions, and Figure 2-3 illustrates example installations.
Figure 2-2. Mounting
Configurations.
Taps Different measurement conditions require different piping configurations.
Liquid Flow
For liquid flow measurement, place taps on the side of the line to prevent
sediment deposits, and mount the transmitter beside or below these taps so
gases can vent into the process line.
Gas Flow
For gas flow measurement, place taps in the top or side of the line and mount
the transmitter beside or above the taps so liquid will drain into the process
line.
Steam Flow
For steam flow measurement, place taps to the side of the line, with the
transmitter mounted below the taps to ensure the impulse piping remains
filled with condensate.
NOTE
When the transmitter is oriented on its side, the Coplanar™flange may be
mounted to ensure proper venting or draining. Mount the flange as shown in
Figure 2-3 so that the drain/vent connections are on the bottom half of the
flange for gas service, or on the top half of the flange for liquid service.
6.15
(156)
2.82
(72)
4.3
(110)
7.07
(180)
1.10 (28)
2.81
(71)
4.74
(120)
3.54
(90)
6.25
(159)
Dimensions are in inches (millimeters)

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
2-6
Figure 2-3. Example
Installations.
NOTE
In steam service, lines should be filled with water to prevent contact of the live
steam with the transmitter.
Impulse Piping Impulse piping, which is the piping between the process and the transmitter,
must accurately transfer the pressure in order to obtain accurate
measurements. In this pressure transfer, there are five possible sources of
error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid
line, liquid in a gas line, and temperature-induced or other density variation
between the impulse piping.
In steam or other elevated temperature services, it is important that temperatures at
the coplanar process flanges not exceed 185 °F (85 °C).
LIQUID SERVICE
GAS SERVICE
Flow
Flow
Flow
STEAM
SERVICE
Flow

Reference Manual
00809-0100-4716, Rev JA
May 2008
2-7
Rosemount 3095 MultiVariable
The best location for the transmitter in relation to the process pipe depends on
the process. Consider the following guidelines in determining transmitter
location and placement of impulse piping:
• Keep impulse piping as short as possible.
• Slope the impulse piping at least one inch per foot (8 centimeters per
meter) upward from the transmitter toward the process connection for
liquid.
• Slope the impulse piping at least one inch per foot (8 centimeters per
meter) downward from the transmitter toward the process connection
for gas.
• Avoid high points in liquid lines and low points in gas lines.
• Make sure both impulse legs are the same temperature.
• Use impulse piping large enough to avoid friction effects and prevent
blockage.
• Vent all gas from liquid piping legs.
• When using a sealing fluid, fill both piping legs to the same level.
• When purging is necessary, make the purge connection close to the
process taps and purge through equal lengths of the same size pipe.
• Avoid purging through the transmitter.
• Keep corrosive or hot (above 250 °F [121 °C]) process material out of
direct contact with the sensor module and flanges.
• Prevent sediment deposits in the impulse piping.
• Keep the liquid head balanced on both legs of the impulse piping.
• Avoid conditions that might allow process fluid to freeze within the
process flange.
NOTE
For steam service, do not blow down impulse piping through the transmitter.
Flush the lines with the blocking valves closed and refill the lines with water
before resuming measurement.
Environmental Mount the transmitter to minimize ambient temperature changes.
“Specifications” on page A-1 lists the transmitter temperature operating limits.
Mount the transmitter to avoid vibration and mechanical shock, and to avoid
external contact with corrosive materials.
Access Requirements When choosing an installation location and position, take into account the
need for access to the transmitter.
Process Flange Orientation
The process flanges must be oriented so that process connections can be
made. In addition, consider the possible need for a testing or calibration
input.
Drain/vent valves must be oriented so that process fluid is directed away from
technicians when the valves are used.

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
2-8
Housing Rotation
The electronics housing may be rotated to improve field access to the two
compartments. To rotate the housing less than 90 degrees, release the
housing rotation set screw and turn the housing not more than 90 degrees
from the orientation shown in Figure 2-3 on page 2-6. To rotate the
housing greater than 180 degrees, follow the disassembly procedure on
page 6-8.
Terminal Side of Electronics Housing
• Wiring connections are made through the conduit openings on the top
side of the housing.
• The field terminal side is marked on the electronics housing.
• Mount the transmitter so that the terminal side is accessible. A
0.75-inch (19-mm) clearance is required for cover removal.
• Install a conduit plug in the unused conduit opening.
Circuit Side of Electronics Housing
The circuit compartment should not routinely need to be opened when the
unit is in service; however, provide 0.75 inches (19 mm) clearance if
possible to allow access.
Process The 3095 process connections on the transmitter flange are 1/4–18 NPT.
Flange adapter unions with 1/2–14 NPT connections are available as options.
These are Class 2 threads; use your plant-approved lubricant or sealant when
making the process connections. The process connections on the transmitter
flange are on 21/8-inch (54-mm) centers to allow direct mounting to a three- or
five-valve manifold. By rotating one or both of the flange adapters, connection
centers of 2, 21/8, or 21/4inches (51, 54, or 57 mm) may be obtained.
When compressed, Teflon®O-rings tend to cold flow, which aids in their
sealing capabilities. Whenever flanges or adapters are removed, visually
inspect the Teflon O-rings. Replace them if there are any signs of damage,
such as nicks or cuts. If they are undamaged, they can be reused. If the
O-rings are replaced, the flange bolts may need to be retorqued after
installation to compensate for cold flow.
Rotating the housing greater than 180 degrees without performing the disassembly
procedure may damage the 3095 sensor module.

Reference Manual
00809-0100-4716, Rev JA
May 2008
2-9
Rosemount 3095 MultiVariable
Failure to install proper flange adapter O-rings can cause process leaks, which can
result in death or serious injury.
There are two styles of Rosemount flange adapters, each requiring a unique O-ring, as
shown below. Each flange adapter is distinguished by its unique groove.
Use only the O-ring designed to seal with the corresponding flange adapter. Refer to
the “Spare Parts” on page A-14 for the correct part numbers of the flange adapters and
O-rings designed for the 3095 Multivariable Transmitter.
Unique O-ring
Grooves
3051/2024/3001/3095
1151
Flange Adapter
O-ring
Flange Adapter
O-ring

Reference Manual
00809-0100-4716, Rev JA
May 2008
Rosemount 3095 MultiVariable
2-10
Mounting Figure 2-4 illustrates a typical 3095 installation site. Major components of the
3095 System and the 3095 Multivariable Transmitter are identified in these
figures.
Figure 2-4. Typical 3095
Installation Site
The 3095 Multivariable Transmitter total weight varies depending on the
components ordered (see “Ordering Information” on page A-11). The weight
must be securely supported.
Table 2-1. Transmitter Weight
3095
RTD Connector
Process
Connections
RTD Cable
RTD
Assembly
Flow
Component Weight lb (kg)
3095 Transmitter 6.0 (2.7)
SST Mounting Bracket 1.0 (0.4)
12 ft (3.66 m) RTD Shielded Cable 0.5 (0.2)
12 ft (3.66 m) RTD Armored Cable 1.1 (0.5)
24 ft (7.32 m) RTD Shielded Cable 1.0 (0.4)
24 ft (7.32 m) RTD Armored Cable 2.2 (1.0)
75 ft (22.86 m) RTD Shielded Cable 1.9 (0.9)
75 ft (22.86 m) RTD Armored Cable 7.2 (3.2)
21 in (53 cm) RTD Armored Cable 0.5 (0.2)
12 ft (3.66 m) RTD CENELEC Cable 2.1 (0.9)
24 ft (7.32 m) RTD CENELEC Cable 3.0 (1.4)
75 ft (22.86 m) RTD CENELEC Cable 7.1 (3.2)
21 in (53 cm) RTD CENELEC Cable 1.2 (0.5)