Emerson Rosemount 2051CF series User manual

www.rosemount.com
¢00825-0100-4774e¤
Quick Installation Guide
00825-0200-4101, Rev EA
June 2010 Rosemount 2051
Step 1: Mount the Transmitter
Step 2: Tagging
Step 3: Consider Housing Rotation
Step 4: Connect the Wiring and Power Up
Step 5: Verify Configuration
Step 6: Trim the Transmitter
Product Certifications
Start
End
Rosemount 2051 Pressure Transmitter
with FOUNDATION™Fieldbus
Rosemount 2051CF Series Flowmeter Transmitter
with FOUNDATION™Fieldbus
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© 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are
registered trademarks of Rosemount Inc.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management GmbH & Co.
OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390
F49 (8153) 939172
Emerson Process Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument Co.,
Limited
No. 6 North Street,
Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount
2051 transmitters. It does not provide instructions for configuration, diagnostics,
maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe
(I.S.) installations. Refer to the 2051 reference manual (document number
00809-0200-4101) for more instruction. This manual is also available electronically on
www.emersonprocess.com/rosemount.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please
review the approvals section of the 2051 reference manual for any restrictions associated
with a safe installation.
• Before connecting a field communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers
when power is applied to the unit.
Process leaks may cause harm or result in death.
• To avoid process leaks, only use the o-ring designed to seal with the corresponding
flange adapter.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and the terminals. High voltage that may be present on
leads can cause electrical shock.
Conduit/Cable Entries
• Unless marked, the conduit/cable entries in the transmitter housing use a 1/2-14 NPT
thread form. Only use plugs, adapters, glands or conduit with a compatible thread
form when closing these entries.
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STEP 1: MOUNT THE TRANSMITTER
A. Applications
Liquid Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the
drain/vent valves are oriented upward.
Gas Flow Applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Steam Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Flow
Flow
Flow
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STEP 1 CONTINUED...
B. Optional Mounting Brackets
When installing the transmitter to one of the optional mounting brackets, torque the bracket
bolts to 125 in.-lbs. (0,9 N-m). Rosemount 2051C
Panel Mount(1)
(1) Panel bolts are customer supplied.
Pipe Mount
Coplanar Flange
Traditional Flange
Rosemount 2051T
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STEP 1 CONTINUED...
C. Bolting Considerations
If the transmitter installation requires assembly of the process flanges, manifolds, or flange
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance
characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by
Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt
length required for proper transmitter assembly.
Figure 1. Common Transmitter Assemblies
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the
markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in
Figure 2, contact the local Emerson Process Management representative for more
information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with
a lubricant to ease installation. However, no additional lubricant should be applied when
installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initialtorque value using a crossing pattern. See Figure 2 for initial
torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2
for final torque value.
5. Verify that the flange bolts are protruding through the isolator plate before applying
pressure.
4 x 1.75-in. (44 mm)
4 x 2.88-in. (73 mm)
A. Transmitter with
Coplanar Flange
B. Transmitter with Coplanar
Flange and Optional
Flange Adapters
C. Transmitter with Traditional
Flange and Optional Flange
Adapters
D. Transmitter with
Coplanar Flange and
Optional Manifold and
Flange Adapters
4 x 1.75-in. (44 mm) 4 x 1.50-in. (38 mm)
4 x 1.75-in. (44 mm)
4 x 2.25-in. (57 mm)
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STEP 1 CONTINUED...
Figure 2. Torque values for the flange and flange adapter bolts
D. O-rings with Flange Adapters
WARNING
Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if
there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque
the flange bolts and alignment screws after installation to compensate for seating of the
PTFE o-ring.
Bolt Material Head Markings Initial Torque Final Torque
Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.
Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring
that is designed for its specific flange adapter, as shown below.
B7M
316
316
316
SW
316
STM
316
R
B8M
Rosemount 3051S / 3051 / 2051 / 3095
Rosemount 1151
Flange Adapter
O-ring
Flange Adapter
O-ring
PTFE Based
Elastomer
PTFE
Elastomer
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E. Inline Gage Transmitter Orientation
The low side pressure port (atmospheric reference) on the inline gage transmitter is located
in the neck of the transmitter, behind the housing. The vent path is 360° around the
transmitter between the housing and sensor. (See Figure 3.)
Keep the vent path free of any obstruction, including but not limited to paint, dust, and
lubrication by mounting the transmitter so that the contaminants can drain away.
Figure 3. Inline Gage Transmitter
STEP 2: TAGGING
STEP 3: CONSIDER HOUSING ROTATION
To improve field access to wiring or to better view the optional LCD display:
Commissioning (Paper) Tag
To identify which device is at a particular location use
the removable tag provided with the transmitter. Ensure
that the physical device tag (PD Tag field) is properly
entered in both places on the removable
commissioning tag and tear off the bottom portion for
each transmitter.
NOTE
The device description loaded in the host system must
be at the same revision as this device. The device
description can be downloaded from
www.emersonprocess.com/rosemount.
1. Loosen the housing rotation set screw.
2. First rotate the housing clockwise to the desired location. If
the desired location cannot be achieved due to thread limit,
rotate the housing counter clockwise to the desired location
(up to 360° from thread limit).
3. Retighten the housing rotation set screw.
Low side pressure port
(atmospheric reference)
COMMISSIONING TAG
Device ID:
0011512051010001440-121698091725
PD Tag:
COMMISSIONING TAG
Device ID:
0011512051010001440-121698091725
PD Tag:
Tear Here
Housing Rotation Set Screw
(5/64-inch)
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STEP 4: CONNECT THE WIRING AND POWER UP
Power Supply
The transmitter requires between 9 and 32 V dc (9 and 15 V dc for FISCO) to operate and
provide complete functionality.
Power Conditioner
A fieldbus segment requires a power conditioner to isolate the power supply filter and
decouple the segment from other segments attached to the same power supply.
Grounding
Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal
wires will shut down the entire fieldbus segment.
Shield Wire Ground
To protect the fieldbus segment from noise, grounding techniques for shield wire usually
require a single grounding point for shield wire to avoid creating a ground loop. The ground
point is typically at the power supply.
It is important that the instrument cable shield:
• be trimmed close and insulated from touching the transmitter housing
• be connected to the next shield if cable is routed through a junction box
• be connected to a good earth ground at the power supply end
Use of ordinary copper wire of sufficient size to
ensure that the voltage across the transmitter
power terminals does not drop below 9 vdc. To
power the transmitter, connect the power leads to
the terminals indicated on the terminal block label.
The power terminals are polarity insensitive, which
means the electrical polarity of the power leads
does not matter when connecting to the power
terminals. When wiring to the screw terminals, the
use of crimped legs is recommended. Tighten the
terminal screws to ensure adequate contact. No
additional power is needed.
Ground
Terminal
Power
Terminals
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Figure 4. Wiring
Signal Termination
For every fieldbus segment a terminator should be installed at the beginning and at the end
of each segment.
DP
Trim shield and insulate
Connect Shield Back
to the Power Supply
Ground
Insulate Shield
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STEP 5: VERIFY CONFIGURATION
Each Foundation fieldbus host or configuration tool has a different way of displaying and
performing configurations. Some use Device Descriptions (DD) or DD methods for
configuration and to display data consistently across platforms. There is no requirement that
a host or configuration tool support these features. Use the following block examples to do
basic configuration to the transmitter. For more advanced configurations see the 2051
reference manual (document number 00809-0200-4101).
NOTE
DeltaV users should use DeltaV Explorer for the Resource and Transducer blocks and
Control Studio for the Function Blocks.
To configure the AI Block
AI Block configuration parameters
Use the Pressure, DP Flow, and DP Level examples for guides.
Pressure example
DP Flow example
Parameters Enter Data
Channel 1 = Pressure or 2 = Sensor Temp
L_Type Direct, Indirect, or Square Root
XD_Scale Scale and Engineering Units
Note: Only select the units that are supported by the device.
Pa bar inH20 @ 68°F psi inHg @ 0°C
kPa mbar mmH20 @ 68°F g/cm2 mmHg @ 0°C
torr atm ftH20 @ 68°F kg/cm2 mmH20 @ 4°C
inH20 @ 4°C
Out_Scale Scale and Engineering Units
Parameters Enter Data
Channel 1
L_Type Direct
XD_Scale See list of supported engineering units.
Note: Only select the units that are supported by the device.
Out_Scale Set values outside operating range.
Parameters Enter Data
Channel 1
L_Type Square Root
XD_Scale 0 - 100 inH20 @ 68°F
Note: Only select the units that are supported by the device.
Out_Scale 0 - 20 GPM
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STEP 5 CONTINUED...
DP Level example
To display pressure on the LCD meter:
STEP 6: TRIM THE TRANSMITTER
NOTE
Transmitters are shipped fully calibrated per request or by the factory default of full scale
(span = upper range limit).
Zero Trim
A zero trim is a single-point adjustment used for compensating mounting position and line
pressure effects. When performing a zero trim, ensure that the equalizing valve is open and
all wet legs are filled to the correct level.
The transmitter will only allow 3-5% URL Zero error to be trimmed. For greater zero errors,
compensate for the offset by using the XD_Scaling, Out_Scaling and Indirect L_Type which
are part of the AI Block.
Using the host system
Perform a Zero Trim method if the host system supports methods associated with the
TRANSDUCER 1400 block. Otherwise, if the host system does not support methods see
the 2051 reference manual (document number 00809-0200-4101).
Parameters Enter Data
Channel 1
L_Type Indirect
XD_Scale 0 - 300 inH20 @ 68°F
Note: Only select the units that are supported by the device.
Out_Scale 0-25 ft.
Parameter Enter Data
Display Parameter 1
Block Type #1 Sensor Transducer Block
Block Tag TRANSDUCER
Param Index Primary Variable
Units Type Auto
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PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota USA
Emerson Process Management GmbH & Co. — Wessling, Germany
Emerson Process Management Asia Pacific
Private Limited — Singapore
Beijing Rosemount Far East Instrument Co., LTD — Beijing, China
European Directive Information
The EC declaration of conformity can be found on page 17. The most recent revision can be
found at www.emersonprocess.com.
Ordinary Location Certification for Factory Mutual
As standard, the transmitter has been examined and tested to determine that the design
meets basic electrical, mechanical, and fire protection requirements by FM, a nationally
recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and
Health Administration (OSHA).
Hazardous Locations Certifications
North American Certifications
FM Approvals
E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for
Class II, Division 1, Groups E, F, and G. Dust-Ignition-Proof for Class III, Division 1.
T5 (Ta = 85 °C), Factory Sealed, Enclosure Type 4X
I5/IEIntrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division
1, Groups E, F, and G; Class III, Division 1 when connected per Rosemount drawing
02051-1009; Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Temperature Code:T4 (Ta = 60 °C)
Enclosure Type 4X
For input parameters see control drawing 02051-1009.
Canadian Standards Association (CSA)
All CSA hazardous approved transmitters are certified per ANSI/ISA 12.27.01-2003.
E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for
Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2
Groups A, B, C, and D for indoor and outdoor hazardous locations. Class I Zone 1 Ex d
IIC T5. Enclosure type 4X, factory sealed. Single Seal.
I6/IF Intrinsically safe approval. Intrinsically safe for Class I, Division 1, Groups A, B, C, and
D when connected in accordance with Rosemount drawing 02051-1008. Temperature
Code T3C. Class I Zone 1 Ex ia IIC T3C. Single Seal.
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European Certifications
I1 ATEX Intrinsic Safety
Certification No. Baseefa08ATEX0129X II 1 G
Ex ia IIC T4 (Tamb = –60 to +60 °C)
IP66
1180
Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause 6.3.12
of EN60079-11. This must be taken into account when installing the apparatus.
IA ATEX FISCO Intrinsic Safety
Certification No. Baseefa08ATEX0129X II 1 G
Ex ia IIC T4 (Tamb = –60 to +60 °C)
IP66
1180
Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause
Clause 6.3.12 of EN60079-11. This must be taken into account when installing the
apparatus.
N1 ATEX Type n
Certification No. Baseefa08ATEX0130X II 3 G
Ex nAnL IIC T4 (Tamb = –40 to +70 °C)
Ui= 32 Vdc max
IP66
Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause 6.8.1
of EN60079-15. This must be taken into account when installing the apparatus.
Table 1. Input Parameters
Ui= 30V
Ii= 300 mA
Pi= 1.3 W
Ci= 0 µF
Table 2. Input Parameters
Ui= 17.5 V
Ii= 380 mA
Pi= 5.32 W
Ci= 5 µF
Li= 10 µH
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E1 ATEX Flame-Proof
Certification No. KEMA 08ATEX0090X II 1/2 G
Ex d IIC T6 (Tamb = –50 to 65 °C)
Ex d IIC T5 (Tamb = –50 to 80 °C)
IP66
1180
Vmax = 32 V dc
Special Conditions for Safe Use (X):
1. Appropriate ex d blanking plugs, cable glands, and wiring needs to be suitable for a
temperature of 90 °C.
2. This device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for maintenance shall be followed in detail to assure safety
during its expected lifetime.
3. The 2051 does not comply with the requirements of IEC 60079-1 Clause 5 for flameproof
joints. Contact Emerson Process Management for information on the dimensions of
flameproof joints.
ND ATEX Dust
Certification No. Baseefa08ATEX0182X II 1 D
Dust Rating: Ex tD A20 T115 °C (–20 Ta85 °C)
Vmax = 42.4 V dc
A = 22 mA
1180
Special Conditions for Safe Use (X):
1. The user must ensure that the maximum rated voltage and current (42.4 volts, 22
milliampere, DC) are not exceeded. All connections to other apparatus or associated
apparatus shall have control over this voltage and current equivalent to a category “ib”
circuit according to EN 60079-1.
2. Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
3. Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
4. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus
and capable of withstanding a 7J impact test.
IECEx Certifications
I7 IECEx Intrinsic Safety
Certification No. IECExBAS08.0045X
Ex ia IIC T4 (Tamb = –60 to +60 °C)
IP66
1180
Table 3. Input Parameters
Ui= 30V
Ii= 300 mA
Pi= 1.3 W
Ci= 0 µF
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Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause 6.3.12
of IEC60079-11. This must be taken into account when installing the apparatus.
IG ATEX FISCO Intrinsic Safety
Certification No. IECExBAS08.0045X
Ex ia IIC T4 (Tamb = –60 to +60 °C)
IP66
1180
Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause
Clause 6.3.12 of IEC60079-11. This must be taken into account when installing the
apparatus.
E7 IECEx Explosion-Proof (Flame-Proof)
Certification No. IECEx KEM 08.0020X
Ex d IIC T6 (Tamb = –50 to 65 °C)
Ex d IIC T5 (Tamb = –50 to 80 °C)
IP66
1180
Vmax = 32 V dc
Special Conditions for Safe Use (X):
1. Appropriate ex d blanking plugs, cable glands, and wiring needs to be suitable for a
temperature of 90 °C.
2. This device contains a thin wall diaphragm. Installation, maintenance and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for maintenance shall be followed in detail to assure safety
during its expected lifetime.
3. The 2051 does not comply with the requirements of IEC 60079-1 Clause 5 for flameproof
joints. Contact Emerson Process Management for information on the dimensions of
flameproof joints.
N7 IECEx Type n
Certification No. IECExBAS08.0046X
Ex nAnL IIC T4 (Tamb = –40 to +70 °C)
Ui= 32 Vdc max
IP66
Special Conditions for Safe Use (X):
The device is not capable of withstanding the 500V insulation test required by Clause 6.8.1
of IEC60079-15. This must be taken into account when installing the device.
Table 4. Input Parameters
Ui= 17.5 V
Ii= 380 mA
Pi= 5.32 W
Ci= 5 µF
Li= 10 µH
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TIIS Certifications
E4 TIIS Flame-Proof
Certification No. Ex d IIC T6
Inmetro Certifications
E2 Flame-Proof
Certification No. Ex-1767/09X
BR-Ex d IIC T6/T5
I2 Intrinsic Safety
Certification No. Ex-1769/09X
BR-Ex ia IIC T4
IB FISCO Intrinsic Safety
Certification No. Ex-1769/09X
BR-Ex ia IIC T4
GOST Certifications
IM Intrinsic Safety
Ex ia IIC T4
EM Flame-Proof
Ex d IIC T5/T6
China (NEPSI) Certifications
E3 Flame-Proof
Certification No. GYJ081230
Ex d IIC T5/T6
I3 China Intrinsic Safety
Certification No. GYJ081231X
Ex ia IIC T4
CCoE Certifications
IW Intrinsic Safety
Certification No. Ex ia IIC T4
EW Flame-Proof
Certification No. Ex d IIC T5 or T6
Loop / Power Groups
Ui= 30V HART / FOUNDATION fieldbus / Remote Display / Quick Connect /
HART Diagnostics
Ui= 17.5 V FISCO
Ii= 300 mA HART / FOUNDATION fieldbus / Remote Display / Quick Connect /
HART Diagnostics
Ii= 380 mA FISCO
Pi= 1.3 W FOUNDATION fieldbus
Pi= 5.32 W FISCO
Ci= 0 FOUNDATION fieldbus / FISCO
Li= 0 FOUNDATION fieldbus
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Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a
device labeled with multiple approval types is installed, it should not be reinstalled using any
other approval types. Permanently mark the approval label to distinguish it from unused
approval types.
K1 E1, I1, N1, and ND combination
K4 E4 and I4 combination
K5 E5 and I5 combination
K6 I6 and E6 combination
K7 E7, I7, and N7 combination
KA E1, I1, E6, and I6 combination
KB E5, I5, E6, and I6 combination
KC E1, I1, E5, and I5 combination
KD E1, I1, E5, I5, E6, and I6 combination
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