EMKO TRANS-AMF User manual

TRANS-AMF
AUTOMATIC MAINS FAILURE UNIT
FOR GAS/DIESEL/GASOLINE GENERATORS
WITH J1939 ECUs
User Manual
EMKO ELEKTRON K A. .
Demirta Org. San. Bolg.
Karanfil Sk. No: 6 TR
16369 Bursa / TURKEY
ÝÞ
þ
Phone
Faks
Url
E-mail
: [phone]
: [phone]
: www.emkoelektronik.com.tr
:[e-mail]
[e-mail]
Introduction Manual. ENG TRANS-AMF 02 V28 09/15

1.Introduction.......................................................................................................................................
1.1 General Specifications..............................................................................................................
1.2 Warranty....................................................................................................................................
1.3 Maintenance .............................................................................................................................
2.Installation.........................................................................................................................................
2.1 Unit Configuration......................................................................................................................
2.2 Panel Mounting..........................................................................................................................
Figure 2.1 Front View................................................................................................................
Figure 2.2 Panel Cut-Out..........................................................................................................
2.3 Electrical Connection.................................................................................................................
3.Definition Of Front Panel And Accessing To The Parameters......................................................
3.1 Front Panel Description.............................................................................................................
3.2 Accessing To The Operator Parameters....................................................................................
3.3 Accessing To The Technician Parameters.................................................................................
3.4 Changing And Saving Parameter Values .................................................................................
4.Parameters........................................................................................................................................
4.1 Operator Parameters.................................................................................................................
4.1.1 Mains................................................................................................................................
4.1.2 Generator.........................................................................................................................
4.2 Technician Parameters..............................................................................................................
4.2.1 System.............................................................................................................................
4.2.2 Mains................................................................................................................................
4.2.3 Generator.........................................................................................................................
4.2.4 Engine..............................................................................................................................
4.2.5 Inputs...............................................................................................................................
4.2.6 Outputs.............................................................................................................................
4.2.7 Timers..............................................................................................................................
4.2.8 Expansion Modules..........................................................................................................
4.2.9 User Adjustment...............................................................................................................
5.Specifications....................................................................................................................................
6.Other Informations.............................................................................................................................
CONTENTS
Page 4
Page 7
Page 6
Page 5
Page 7
Page 5
Page 5
Page 5
Page 16
Page 79
Page 4
Page 4
Page 4
2
Page 25
Page 25
Page 25
Page 25
Page 27
Page 27
Page 32
Page 32
Page 35
Page 48
Page 64
Page 73
Page 74
Page 75
Page 5
Page 17
Page 24
Page 80

Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : Automatic Mains Failure Unit
Type Number : TRANS-AMF
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
When and Where Issued Authorized Signature
th
25 February 2011 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
EU DECLARATION OF CONFORMITY
3

1.Introduction
1.1 General Specifications
4
The unit provides for automatic transfer of a load from mains to generator in the event of a
mains failure. Intended for unattended operation, it is able to detect failure of any phase of the
mains and to start and switch over to a generator if the mains voltage goes outside pre-set
limits. Both automatic and manual control is possible. A test mode is also available which
allows the generator to be run without taking the load.
The unit has Dual Working feature. In the event of a mains failure, group with high priority
starts and takes the load. If both groups has no priority, the group with less working hour will
start and take the load. To use Dual Working feature Dual Set expansion module must be
used.
The unit calculates engine RPM from Magnetic Pickup sensor input (MPU) and/or generator
voltage signal.
The unit monitors J1939 ECU messages and provides remote start/stop control via J1939
protocol (supported ECUs: Volvo EMS2, Volvo EDC4, Perkins, Scania S6, MAN MFR and
standard messages).
The unit is extensively programmable through the front panel, with password protection on two
levels. Operational parameters can also be monitored and controlled from a PC via a built-in USB
communication port.
.
The unit monitors generator operation and gives warning of any faults that are detected.
The configurable input-3 can be used as the water level sensing input.
The configurable input-7 can be used as the cabin temperature analog input.
In the event that the engine fails to start on the first attempt, the attempt will be repeated a
programmed number of times or until successful
If a fault is detected, the unit shuts down the engine and shows the failure message on the LCD
display and activates the internal sounder.
1.2 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.3 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

5
ü
Ýçindekiler
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified mechanical
and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit , power off
the system and seperate the electrical connection of the device from the system.
Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.
To reduce the effect of electrical noise on device, Low voltage line (especially sensor input
cable) wiring must be separated from high current and voltage line.
If possible, use shielded cable and shield must be connected to ground only one side.
Before commissioning the device, parameters must be set in accordance with desired use.
Incomplete or incorrect configuration can cause dangerous stiuations.
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2. Installation
Ýçindekiler
2.1 Unit Configuration
Ýçindekiler
2.2 Panel Mounting
The unit is designed for panel mounting. Fixing is by two screw fixings.
1- Insert the unit in the panel cut-out from the front.
2- Insert the fixings in the slotted at the corners of the unit and tighten the fixing screws to secure
the unit against the panel.
During the equipment is putted in hole on the metal panel while mechanical
installation some metal burrs can cause injury on hands, you must be careful.
Figure 2.1 Front View Figure 2.2 Panel Cut-Out
The unit can be programmed using the buttons and LCD display on the front panel or PC
Software.
182mm
135mm
152mm
229mm
!
!

2.3 Electrical Connection
6
TRANS-AMF three phase connections schematic
1- Connect the unit as shown in the appropriate diagram. Be sure to connect the battery
supply the right way round and battery negative should be grounded.
2- The CAN interface requires that a 120 Ohms terminator is fitted to each end of the
communications link. This termination resistor is fitted internally into the unit. So it is not
required externally. The screen is grounded at one end ONLY.
3- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the
screen is grounded at one end ONLY.
4- Current transformers secondary should be grounded.
FUSE-1, FUSE-2, FUSE-5, FUSE-6 2A. T FUSE-3, FUSE-4 8A. T
FUSE-7 6A. T
FUSE-8 Max. 10 A. T
!
25
Level Sender or
Configurable Analog Input-1
Temperature Sender
Oil Sender
24 2335 21
22
BATTERY -
BATTERY +
40
42 41
5A
BATTERY +
27 26
Configurable Analog Input-2
Sender Common
18 19
17
H(+) L(-)
J1939 ECUs
34 33
BATTERY -
32 31 30 29 28
High Temperature or
Configurable Input-5
Low Oil Pressure or
Configurable Input-4
Water Level or
Configurable Input-3
Configurable Input-2
Configurable Output-5
Configurable Output-6
5A
To Engine
Earth
USB
SCR
FUSE-7
FUSE-8
*
*
IT CAN BE USED
AS A DIGITAL INPUT
BY SELECTING
FROM THE PROGRAM
PARAMETERS
* * *
3
1
Configurable Output-3
39 38 37 36
Configurable Output-4
TRANSISTOR OUTPUTS
MAX. 1 A
BATTERY +
20
-(SCR) +
MPU
2
Emergency Stop or
Configurable Input-1
Configurable Input-6
627 3
8
8A
8A
14
910 5
L1
GENERATORMAINS
L2 L3
N
M
LOAD
G
L1 L2 L3 N
El c r c l nte lock
e t iai r
Mehanica in rlkc l te oc
11 12 13 14 15 16
Mains
Contactor
Relay
Generator
Contactor
Relay
FUSE-1
FUSE-2
FUSE-3
FUSE-4
FUSE-5
FUSE-6
4
!
! !
!
Fuel Or
Configurable Output-1
Crank Or
Configurable Output-2
D+(W.L.)
Charge Alt.
Max. 300VVMax. 300VV
Cabin Temperature or
Configurable Input-7

This LED indicates that a "Shutdown" alarm was detected.
1
2
4
5
6
7
9
12
13
14
Number Comment
ü
1
2
3
4
56 7
8
9
10 11 12 13 14
15 16 17
18
19 21
20
22
24
26
28
27
29 30 31 32 33
25
23
3. Front Panel Description And Accessing To The Parameters
3.1 Front Panel Description
This LED indicates that a "Warning" alarm was detected
This LED indicates that a "Maintenance" alarm was detected
3
This LCD display is used for displaying the electrical measurements during normal operation,
and editing/inspecting programming parameters in program mode.
This LED indicates that Mains voltage and frequency is within limits and is ready to take over the
load.
This LED shows that the load is supplied from the mains.
This LED shows that the load is supplied from the generator.
8This LED indicates that Generator voltage and frequency is within limits and is ready to take over
the load.
This LED indicates that the engine has started and is running.
10
11
This LED shows that the unit is in theAUTO mode.
This LED shows that the unit is in the TEST mode.
This LED shows that the unit is in the MANUAL mode.
In the MAN, AUTO and TEST modes, this LED indicates that the engine is starting up or is
running.
This LED shows that the unit is in the STOP mode.
7

MAINS
V12: 380V V1: 220V
V23: 380V V2: 220V
V31: 380V V3: 220V
Wait for start
21
22
23
24
25
26
19
15
18
Number Comment
Warning and Alarm messages shortcut button.
Event Logs shortcut button.
16
17 The LAMP TEST button illuminates all LED indicators.
This button is used for showing previous parameters on the currently selected page in
normal operation. In Programming mode, it operates as an Up button (changing cursor
position) or Increment button (increase parameter value).
This button is used for showing previous page in normal operation. In Programming mode, it
operates as an Left button (changing cursor position).
20 This button is used for entering parameter edit section and saving parameter value in
programming mode.
This button is used for showing next page in normal operation. In Programming mode, it
operates as an Right button (changing cursor position).
This button is used for showing next parameters on the currently selected page in normal
operation. In Programming mode, it operates as an Down button (changing cursor position)
or Decrement button (decrease parameter value).
The Escape button is used for exit previous section in programming mode.
When this button is pressed, the unit goes into its PROGRAMMING Mode.
This button will silence the alarm horn after a failure has been detected.
This button opens or closes the mains contactor, only operative when manual mode is selected.
This button opens or closes the gen. contactor, only operative when manual mode is selected.
This button will reset the controller after a failure has been detected.
TheAUTO button is used for changing operating mode of the unit to theAUTO Mode.
The TEST button is used for changing operating mode of the unit to the TEST Mode.
The MAN button is used for changing operating mode of the unit to the MANUAL Mode.
The START button is used for starting the engine when the unit is in the Manual Mode.
The STOP button is used for changing operating mode of the unit to the STOP Mode.
The generator is stopped.
27
28
29
30
31
32
33
LCD display Description
Mains Page1
Measurement values
Engine Status or Error Messages
Current page name
128x64 Dot-matrix LCD display.
Use the Next and Previous buttons to select which Data display page (screen) is to be displayed.
When the Alarm (!) shortcut button is pressed, the Warning & Alarm display page is displayed.
When the Event log (LOG) shortcut button is pressed, the Event Log display page is displayed.
ü
8

Mains Page1:
V12: Mains voltage L1-L2
V23: Mains voltage L2-L3
V31: Mains voltage L3-L1
V1: Mains voltage L1-N
V2: Mains voltage L2-N
V3: Mains voltage L3-N
Mains Page2:
Fq: Mains frequency
Phase Seq.: Mains phase sequence
Generator Page1:
V12: Generator voltage L1-L2
V23: Generator voltage L2-L3
V31: Generator voltage L3-L1
V1: Generator voltage L1-N
V2: Generator voltage L2-N
V3: Generator voltage L3-N
Generator Page2:
I1: Load Current L1
I2: Load Current L2
I3: Load Current L3
PF1: Generator power factor L1
PF2: Generator power factor L2
PF3: Generator power factor L3
Generator Page3:
Fq: Generator frequency
Ie: Earth Current
Phase Seq.: Generator phase sequence
Generator Page4:
P1: Generator active power L1
P2: Generator active power L2
P3: Generator active power L3
9
Data display pages on the LCD display;
MAINS
V12: 380V V1: 220V
V23: 380V V2: 220V
V31: 380V V3: 220V
Wait for start
MAINS
Fq:50.0Hz
Phase seq.: L1 L2 L3
Wait for start
GENERATOR
V12: 380V V1: 220V
V23: 380V V2: 220V
V31: 380V V3: 220V
On load
GENERATOR
I1: 26A PF1: -0.84
I2: 23A PF2: -0.80
I3: 25A PF3: -0.82
On load
GENERATOR
Fq:50.0Hz Ie: 0A
Phase seq.: L1 L2 L3
On load
GENERATOR
P1: 170kW
P2: 170kW
P3: 170kW
On load

Generator Page5:
Q1: Generator reactive power L1
Q2: Generator reactive power L2
Q3: Generator reactive power L3
Generator Page6:
S1: Generator apparent power L1
S2: Generator apparent power L2
S3: Generator apparent power L3
Generator Page7:
S
S
S
P: Generator total active power
Q: Generator total reactive power
S: Generator total apparent power
Generator Page8:
kWh: Generator active energy
KVArh: Generator reactive energy
Engine Page1:
Oil pressure: Oil pressure sender input value
Temperature: Coolant temperature sender input value
Speed: Engine speed
Engine Page2:
Conf. AI1: Configurable Analog Input-1 value
Conf. AI2: Configurable Analog Input-2 value
Battery volt: Battery supply voltage
10
GENERATOR
Q1: 40kVAr
Q2: 40kVAr
Q3: 40kVAr
On load
GENERATOR
S1: 210kVA
S2: 210kVA
S3: 210kVA
On load
GENERATOR
P: 510kW
Q: 120kVAr
S: 630kVA
On load
S
S
S
GENERATOR
kWh : 30600
kVArh: 7200
On load
ENGINE
Oil Pressure: 4.3bar
Temperature : 30ºC
Speed : 1500rpm
On load
ENGINE
Conf.AI1 : 96%
Conf.AI2 : 40ºC
Battery volt: 12.0Vdc
On load