EMKO ESM-4435 User manual

ENGLISH
ESM-4435 Universal Input PID Process Controller
Instruction Manual. ENG ESM-3721 01 V04 04/16
PROCESS CONTROL UNIT
ESM-4435
ESM 4435
Universal Input PID Process Controller
- 4 digits process (PV) and 4 digits process set value (SV) display
- U (TC, RTD, mV Z, V Z, mA Z)
- Dual or multipoint calibration for ZVoltage / Current input
- Configurable ON/OFF, P, PI, PD ve PID control forms
- Adaptation of PID coefficients to the system with Auto-tune
and Self-tune
- Manual/Automatic mode selection for control outputs
- Bumpless transfer
- Programmable heating,cooling and alarm functions for control
outputs
niversal process Input
,

ENGLISH
2
SPECIFICATIONS
PROCESS INPUT
Universal Input Voltage / Current
Thermocouple
Thermoresistance
Voltage/ Current Input Types Selectable by parameters. 0...50mV Z ,
0...5V Z ,0...10V Z or 0...20mA Z,4...20mAZ
Measurement Range Please refer to Table-1 for selection of input
type and scale.
Accuracy ± 0,25% of full scale for thermocouple, thermoresistance
and voltage,± 0,70% of full scale for current.
Cold Junction Compensation Automatically ±0.1°C/1°C.
Line Compensation Maximum
Sensor Break Protection Upscale.
Sampling Cycle 3 samples per second.
Input Filter 0.0 to 900.0 seconds.
: TC, RTD, Z
(TC): L(DIN 43710) ,J , K , R , S , T , B , E and N
(IEC584.1)(ITS90) ,C (ITS90)
(RTD): PT-100 (IEC751)(ITS90) Z
:
:
:
:
: 10 Ohm.
:
:
:
CONTROL
Control Form: ON/OFF, P, PI, PD or PID
5A@250VV ( (
: 0/4 to 20 mA or 0/2 to 10V Z
(Control form can be
programmed by the user.)
OUTPUT
Standard Relay Outputs :3 pieces at resistive load) They
can be programmed as Control or Alarm output)
(Electrical Life 100000 operation(Full Load))
Analog Output
:
DISPLAY
Process Display
Set Value Display
Auto Tune) Manual Mode Automatic Mode
Control or Alarm Set Control or Alarm
Status
:
ESM-4435 : 10.1 mm Red 4 digits LED display
:
ESM-4435 : 8 mm Green 4 digits LED display
LEDS : AT ( ,M ( ), A ( ), PSET /
ASET1 / ASET2 ( ) , PO, AO1, AO2 (
) , °C /°F / V LEDS.
ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS
Operating Temperature :
Humidity none condensing)
Protection Class P65 at front, IP20 at rear
Weight :
Dimensions : Depth
Panel Cut-Out :
0...50°C
: 0-90%RH (
: I
ESM-4435 : 170 gr.
ESM-4435 : (48 x 48mm, :87.5 mm)
ESM-4435 : (46 x 46mm)
SUPPLY VOLTAGE AND POWER
Must be determined in order.)
100-240 V V 50/60 Hz (-15%;+10%) -6VA
48V Z (-15% ; +10%) -6W
24V V 50/60 Hz (-15% ; +10%) -6VA
24V Z (-15% ; +10%) -6W
(

Electrical Wirings
1
9
2
10
3
11
4
12
5
13
6
14
TC
Pt-100
0 to 20mA Z
0 to 50mV Z
0 to 10V Z
CAT II
P/N : ESM-4435
Y
a
c
5A@250V V
Process Out
5A@250V V
CNO
NO
C
Universal
Process input
(TC, RTD,ZVoltage/ Current) Sensor or Transmitter
Supply Voltage
Output- 3
(Process ) Output-1
(Alarm)
Output-2
(Alarm )
Supply Voltage
100-240VV(- ) 50/60Hz
24 VV(- 50/60Hz - 6VA
24VZ(-
48VZ(-
15%;+10%
15%;+10%)
15%;+10%) - 6W
15%;+10%) - 6W
- 6VA
24V Z ±10%
Max. 50mA
8
NC
5A@250V V
NO
C
1
9
2
10
3
11
4
12
5
13
6
14
TC
a
C
8
3
ENGLISH

DIMENSIONS
PANEL MOUNTING
Maximum 5mm / 0.2 inch
48 mm/ 1.89 inch
48mm/ 1.89 inch 76mm / 2.99 inch
11.5 ± 1 mm /0.45 inch
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
P
ESM-4435
Process Controller
AT A/M
1
2
3
1-
2-
3-
Before mounting the device in your panel,
make sure that the panel cut-out is suitable.
Check front panel gasket position
Insert the device through the cut-out. If the
mounting clamp are on the unit, put out them
before inserting the unit to the panel.
4-
5-
Insert the unit in the panel cut-out from the
front side.
Insert the mounting clamps to the holes
that located top and bottom sides of device
and screw up the fixing screws until the unit
completely immobile within the panel.
42
5
4
ENGLISH

Adjustment of Process and Alarm Set Values
When SET
button is
pressed, PSET
LED flashes.
“PSET” is shown
on top display
and process set
value is shown
on bottom
display.
Set value
can be
changed
with
increment
and
decrement
buttons.
For saving
Set
value and
accessing to
the
other Set
values,
press Set
button.
Operation screen
PSET
°C
°F
V
PO
AO1
AO2
A
AT ASET1 ASET2
M
SET
PAT A/M
PSET
°C
°F
V
PO
AO1
AO2
A
AT ASET1 ASET2
M
SET
PAT A/M
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
Process Set Screen
PSET
°C
°F
V
PO
AO1
AO2
A
AT
M
SET
PAT A/M
ASET1 ASET2
PSET
°C
°F
V
PO
AO1
AO2
A
AT ASET2
M
SET
PAT A/M
PSET
°C
°F
V
PO
AO1
AO2
A
AT ASET2
M
SET
PAT A/M
ASET
ASET1
PSET
°C
°F
V
PO
AO1
AO2
A
AT
M
SET
PAT A/M
ASET1 ASET2
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
Press Set
button for
saving the
set value
and turn to
the main
screen.
Alarm-1 Set Screen Alarm-2 Set Screen
SET
PAT A/M
ASET2
Led
Flashes.
Note : For exiting without saving Set value, press menu (”P”) button.
Easy Access Diagram For Program Parameters
Press button for
accessing to the
programming
section.
Press SET/OK button
for accessing to the
password entering
screen.
Enter the password
with increment and
decrement buttons.
Confirm the
password with
SET/OK
button.
Password Screen
Operation screen
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
A/M
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
A/MA/M A/M
A/M
AT
A/M
AT
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
A/M
AT
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
A/M
AT
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
P
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
AT A/M SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
P
Password Screen
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
Display menu P nP ı menu P dı menu PCnF menu ALn1 menu ALn2 menu Genn menu Password menu
Run List menu
Set value
can be
changed
with
increment
and
decrement
buttons.
For saving
Set
value and
accessing to
the
other Set
values,
press Set
button.
Set value
can be
changed
with
increment
and
decrement
buttons.
Operation screen
5

ENGLISH
Auto-Self Tune Self Tune operation is performed, if the conditions are
realized when power on firstly.
Self tune (Step Response Tuning) operation.
Device operates according to the defined PID.
Auto tune (Limit Cycle Tuning) operation.
AUTOMATIC TUNE SELECTION
Device does not perform tunning.
Device does perform tunning.
BUMPLESS TRANSFER
Process output value in manual control is not taken into
consideration while passing from manual control to
automatic control. New control output that is measured in
automatic control is applied to process output.
ALARM LATCH CANCELING
Alarm latch canceling is not performed.
Last % process output value in automatic control is accepted as
process output value of manual control and manual control
continues to run.
If there is an alarm output with latching and there is no alarm
status, latching operation will be finished by the device.
When it is finished, this parameter becomes
Automatically.
dıSP LıSt: Function Selection for Top and Bottom Display
It defines the function of the top display. This parameter determines
which value is shown in top display.
Process value (PV) is shown in top display.
Difference between process set value and process value(SV-
PV) is shown in top display.
Run LıSt: Selection of PID Tune and Operation Form
TUNE SELECTION:
By selecting one of the methods below, device can determine the PID
parameters.
It defines the function of the bottom display. This parameter
determines which value is shown in bottom
Process set value (SV) is shown in bottom display.
6

4...20mA Z ( -1999 ; 9999 )
Process Input Type
TC Process Input Type
RTD input type selection
ZVoltage / Current input type selection.
TC Input Selection
This parameter is active if TC input type is selected.
L (-100°C;850°C) or (-148°F;1562°F)
L (-100.0°C;850.0°C) or (-148.0°F;999.9°F)
J (-200°C;900°C) or (-328°F;1652°F)
J (-199.9°C;900.0°C) or (-199.9°F;999.9°F)
K (-200°C;1300°C) or (-328°F;2372°F)
K (-199.9°C;999.9°C) or (-199.9°F;999.9°F)
R (0°C;1700°C) or (32°F;3092°F)
R (0.0°C;999.9°C) or (32.0°F;999.9°F)
S (0°C;1700°C) or (32°F;3092°F)
S (0.0°C;999.9°C) or (32.0°F;999.9°F)
T (-200°C;400°C) or (-328°F;752°F)
T (-199.9°C;400.0°C) or (-199.9°F;752.0°F)
B (44°C;1800°C) or (111°F;3272°F)
B (44.0°C;999.9°C) or (111.0°F ; 999.9°F)
E (-150°C;700°C) or (-238°F;1292°F)
E (-150.0°C;700.0°C) or (-199.9°F;999.9°F)
N (-200°C;1300°C) or (-328°F;2372°F)
N (-199.9°C;999.9°C) or (-199.9°F;999.9°F)
C (0°C;2300°C) or (32°F;3261°F)
C (0.0°C;999.9°C) or (32.0°F;999.9°F)
RTD Input Selection
This parameter is active if RTD input is selected.
PT-100 ( -200°C ; 650°C ) or ( -328°F ; 1202°F)
PT-100 ( -199.9°C ; 650.0°C ) or ( -199.9°F ;999.9°F)
ZVoltage / Current Input Selection
This parameter is active if ZVoltage/Current is selected.
0...50mV Z ( -1999 ; 9999 )
0...5V Z ( -1999 ; 9999 )
0...10V Z ( -1999 ; 9999 )
0...20mA Z ( -1999 ; 9999 )
PınP ConF:Process Input Type and Relevant Parameters
7
ENGLISH

Not point.
Fixed dual point display adjustment. Display adjustment low
point value is fixed to -1999, display adjustment high point
value is fixed to 9999.
Between second and third digits “0.00”
User can do defined 16 display adjustment points.
Between third and fourth digits “0.000”
Between first and second digits “0.0”
User can do dual point display adjustment with tPoL and
TPoH.
Display Point Position
Active if oltage / Current input is selected.ZV
Display Value Adjustment Type
Active if oltage / Current input is selected.ZV
Low Point Display adjustment (-1999, 9999)Unit
Active if oltage / Current input is selected.ZV
High Point Display adjustment (-1999, 9999)Unit
Active if oltage / Current input is selected.ZV
Display adjustment points (-1999, 9999)Unit
Active if oltage / Current input is selected.
For example : is (0-50mV ) .
ZV
In multipoint display adjustment operation, defined scale is
divided into 16 adjustment points.
mV Z
50
Po00 = 0
Po01
Po02
Po03
Po04
Po05
Po16
Po06
Po15
Po07
Po08
Po09
Po10
3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125
3.125 6.25 9.375 12.5 15.625 18.75 21.825 25 28.125 31.25 34.375 37.5 40.625 43.75 46.875
Po14
Po13
Po12
Po11
Process
Set value
0-50 mVZ range are divided into 16 egual parts. Every “Poxx” value is defined
50 / 16 = 3.125 mVZ range.
8
ENGLISH

Unit selection
Unit is °C
Unit is °F
Minimum value of operating scale. It can be changed
according to input type and scale of the process.
Display offset for process value.It can be adjusted -10 % to
+10 % of scale. The defined value is added to process value.
Unit is Voltage.Active if oltage/Current input is selected.ZV
No unit.Active if oltage / Current input is selected.ZV
Coefficient value (1.000, 9.999)
Process value is multiplied with this value.
ZV
Active if oltage / Current input is selected.
Defines filter time for input signal. It can be adjusted from 0.0
to 900.0.
It is active if process input is selected TC input. It decides if
cold junction compensation is active or not.
Cold junction compensation is active.
Cold junction compensation is not active.
Maximum value of operating scale. It can be changed according
to input type and scale of the process.
Pıd ConF: PID Configuration Parameters
PROPORTIONAL BAND ( 0.0% , 999.9% )
If = 1000 °C, = 0 °C and = 50.0 then,
Proportional Band = ( - ) * / 100.0
Proportional Band = (1000-0)*50.0/100.0 = 500 °C
INTEGRAL TIME (0, 3600)Second
It can be changed by the user. When Tune operation stops, it can
be changed by the device. If it is 0, integral control part does not
run. When tune operation stops if this parameter is 0, this
parameter can not be changed because of integral control part
does not run.
DERIVATIVE TIME (0.0, 999.9)Second
It can be changed by the user. When Tune operation stops, it can
be changed by the device. If it is 0, derivative control part does not
run. When tune operation stops if this parameter is 0, this
parameter can not be changed because of derivative control part
does not run.
9
ENGLISH

ENGLISH
CONTROL PERIOD TIME (1, 150)
Process output period time.
Second
MINIMUM CONTROL OUTPUT ( 0.0% , )
It is % of minimum output.
Even as a result of the PID calculation device calculates the
% output value less than this parameter, heating or cooling
output is active minimum for OLL parameter.
MAXIMUM CONTROL OUTPUT ( , 100.0%)
It is % of maximum output.
Even as a result of the PID calculation device calculates the
% output value greater than this parameter, heating or
cooling output is active maximum for OUL parameter.
MINIMUM CONTROL OUTPUT TIME ( 0.0 sec , )
Heating or cooling output can not be active less than this
parameter. Even if this parameter is 0, this parameter is
accepted 50 msecs for security.
SET VALUE OFFSET
((-SCALEHIGH POINT / 2) , (SCALE HIGH POINT / 2) )Unit
+ is used as set value in PID calculations. It is
used for shifting the proportional band.
(FOR HEATING PID 0.0, 100.0)%
(FOR COOLING PID -100.0, 0.0)%
This parameter is added to “Output %” which is calculated at
the end of the PID.
PID OUTPUT OFFSET
This parameter is added to the % process output that is
calculated at the end of the PID according to process set value.
* / ( - )
OUTPUT OFFSET RELATED TO PID SET
(FOR HEATING PID 0.0, 100.0)%
(FOR COOLING PID -100.0, 0.0)%
PROCESS VALUE STABILIZATION
(1, SCALE HIGH POINT)Unit
It is used for controlling if process value oscillates or not
when parameter is or if;
- <= Process Value <= + condition
is not true, then device start tune operation automatically.
ANTI-RESET WINDUP
While PID operation is running if
- <= process value <= +
condition is true, integral value is calculated. If the
condition is not true, integral value is not calculated and
last calculated integral value is used.
If Ar Parameter is selected , heating proportional
band is used for heating PID process instead of Ar
Parameter and cooling proportional band is used for
cooling PID process instead of Ar Parameter.
(0, SCALE HIGH POINT)Unit
10

ENGLISH
PROPORTIONAL BAND SHIFTING
((-SCALE HIGH POINT / 2 ), (SCALE HIGH POINT / 2 ) )Unit
SENSOR BREAK OUTPUT VALUE
(FOR HEATING PID 0.0, 100.0)%
(FOR COOLING PID -100.0, 0.0)%
When sensor breaks, controlling of the process can continue
by entering % output value to parameter.
If this parameter 0.0,process control output does not perform an output when
sensor breaks.
If cooling function is performed ; Cooling process set value
is calculated by adding set value with parameter
Control form can be ON/OFF or PID.
If set value for heating = + then
Set value for cooling = + +
SCALE LOW POINT: Minimum process input value in Pt -100 and TC inputs.
-1999 for fixed dual point display adjust-ment used inputs, Scale low point is
the lowest one from
or for selectable dual point display adjustment used inputs
display adjustment scale low point is the lowest one from or for
multipoint used inputs.
SCALE HIGH POINT: Maximum process input value in Pt-100 and TC inputs.
9999 for fixed dual point display adjust-ment used inputs, Scale high point is
the biggest one from
or for selectable dual point display adjustment used inputs
display adjustment scale high point is the biggest one from or
for multipoint used inputs.
Soft Start Set value
It can be adjusted from 0 to 9999 with increment and decrement buttons. If
parameter is selected , Soft start function becomes inactive.
When the device power on, if the Soft start set value different from and
temperature value is lower than soft start value on processes, device starts soft
start operation,until temperature reaches soft start set value. On soft start device
output period will be SSCt parameter value and device control output will be
SSCo parameter value.
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It determines output functions of Process Outputs
Heating
Cooling
It determines control algorithms of Process Outputs
Hysteresis value of Process Outputs.
It can be adjusted from 0% to 50% of full scale.( It is active if ON/OFF control
is selected. )
ON/OFF control algorithm.
PID control algorithm.
It determines operation form of hysteresis
( It is active if ON/OFF control is selected.)
In ON/OFF operation, this time must be passed for the output to be
energised again.It can be adjusted from 0.0 to 100.0 seconds.(It is active if
ON/OFF control is selected.)
SV + HYS/2 and SV - HYS/2
SV and SV+HYS or SV and SV-HYS
PCnF ConF: Process Output Configuration Parameters
If Process Output is chosen Current Output, then parameter is shown
and Parameter can be adjust only PID mode.
0-20 mA Output
4-20 mA Output
It determines output functions of Process Outputs
If Process Output is chosen Relay Output, then parameter is invisible.
Soft Start Control Output
Soft Start Control Period
It can be adjusted from %10 to %90 with increment and decrement buttons.
It can be adjusted from 1 to 100 sec with increment and decrement buttons.
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It determines alarm type for Alarm-1 Output. It is active if logic output
function of Alarm Output-1 is alarm output.
Process high alarm.
Process low alarm.
Deviation high alarm.
Deviation low alarm.
Deviation band alarm.
Deviation range alarm.
Alarm- 1 hysteresis value.
It can be adjusted from 0 % to 50 % of process input scale.
( - ) It is active if logic output function of Alarm Output-1
is alarm output.
Alarm on delay time for Alarm Output-1.
It can be adjusted from 0 to 9999 seconds. It is active if logic output
function of Alarm Output-1 is alarm output.
Alarm stabilisation time for Alarm Output-1.
It can be adjusted from 0 to 99 second.Logic output function of
Output-1 is selected as Alarm ,ALS1 parameter will be activated.
After the unit is power-on and Alarm Stabilisation Time is expired,
Alarm Output-1 becomes active when the alarm conditions realised
in Alt1 parameter.
Alarm-1 Type
Alarm off delay time for Alarm Output-1.
It can be adjusted from 0 to 9998 seconds. When the value is bigger
than 9998, is seen on the screen. It means alarm latching output
is selected. Logic output function of Output-1 if is selected as Alarm
,AoF1 parameter will be activated.
It determines logic output function for Alarm Output-1.
Alarm output
Sensor break alarm output
Manual /Automatic data output
Output is active when the process value is out of the band
which is defined with minimum value of operating scale
And maximum value of operating scale
Logic Output-1
Aln1 ConF: ALARM Output-1 Configuration Parameters
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Aln2 ConF: Alarm-2 Output Configuration Parameters
i“Aln2 Conf” Menu is accessible if parameter in “PCnF
ConF” is
Alarm output
Sensor break alarm output
Manual /Automatic selection output
Output is active when the process value is out of the band which
is defined with minimum value of operating scale and
maximum value of operating scale
Determines logic output function for Alarm-2 Output.
Determines Alarm type for Alarm-2 Output.
Process high alarm.
Process low alarm.
Deviation high alarm.
Deviation low alarm.
Deviation band alarm.
Deviation range alarm.
It is active if logic output function of Alarm Output-2 is alarm output.
Active if logic output function of Alarm-2 Output is alarm output.
Alarm- 2 hysteresis value.
Alarm on delay time for Alarm Output-2.
It can be adjusted from 0 to 9999 seconds. It is active if logic output
function of Alarm Output-2 is alarm output.
Alarm off delay time for Alarm Output-2.
It can be adjusted from 0 to 9998 seconds. When the value is bigger
than 9998, is seen on the screen. It means alarm latching output
is selected. It is active if logic output function of Alarm Output-2 is
alarm output.
Alarm stabilisation time for Alarm Output-2.
It can be adjusted from 0 to 99 second. Logic output function of
Output2 if is selected as Alarm ,ALS2 parameter will be activated.
After the unit is power-on and Alarm Stabilisation Time is expired,
Alarm Output-2 becomes active when the alarm conditions realised in
Alt2 parameter.
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Gen ConF: General Parameters
Alarm Set Values Protection
Alarm Set values can be changed.
Alarm Set values can not be changed. Alarm set values
Parameters ( and ) are not accessible.
AUTO / MANUAL Selection Button Protection
Auto or Manual selection is possible with A/M button in
Main Operation screen.
Auto or Manual selection is not possible with A/M button in
Main Operation screen.
Process Set Value Low Limit ( , )Unit
AT (AUTO TUNE) Button Protection
Limit Cycle Tuning operation can be active or inactive with
AT(Auto Tune) Button in Main Operation screen.
Limit Cycle Tuning operation can not be active or inactive with
AT(Auto Tune) Button in Main Operation screen.
Process Set Value Up Limit ( , )Unit
It is used for accessing to the technician parameters.
It can be adjusted from 0 to 9999.
If it is ; there is no password protection while entering to
the technician parameters.
If this parameter is different from “ 0” and user wants to
access to the technician parameters;
1- If technician does not enter password correctly:
It turns to operation screen without entering to technician
parameters.
2- When in top display and in bottom display, if
technician presses SET button without entering password (For
observing parameter)
Technician can see all menus and parameters except Technician
Password menu (“Pass Conf”), but parameters can not be
changed.
Technician Password (0, 9999)
PASS ConF: Technician Password
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Alarm Types
16
Process Value
Process high alarm
HYS
ON
OFF
Alarm
Set
Alarm
Output
Process Value
Process low alarm
HYS
ON
OFF
Alarm
Set
Alarm
Output
Process Value
Deviation high alarm
HYS
ON
OFF
Process
Set Process Set + Alarm Set
Alarm
Output
Process Value
HYS
ON
OFF
Process
Set
Process Set - Alarm Set
Alarm
Output
Deviation low alarm
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17
HYS
Process Set - Alarm Set
HYS
ON
OFF
Process
Set
Process Set + Alarm Set
Process Value
Deviation Band Alarm
HYS
Process Set - Alarm Set
HYS
ON
OFF
Process
Set Process Set + Alarm Set
Process Value
Deviation Range Alarm
1 - Sensor failure in analogue inputs.
Sensor connection is wrong or there is
no sensor connection.
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
2- If value on top display blinks : If
analogue input value is less than
minimum value of operating scale
Value on the top display starts to blink.
Failure Messages in ESM- 4435 Process Controllers

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°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
°C
°F
V
PO
AO1
AO2
A
AT PSET ASET1 ASET2
M
SET
PAT A/M
3- If value on top display blinks : If
analogue input value is than
maximum value of operating scale
top display starts to blink.
bigger
4- If technician password is different
from “0” and technician accesses to the
parameters by Set button without
entering the technician password and
wants to change a parameter, device
does not allow to do any changes in
parameters. If increment or decrement
button is pressed, a warning message
will appear on the bottom display as
shown on the left.
5- If tuning operation can not be
completed in 8 hours, AT led starts to
blink. Blinking can be canceled by
pressing Enter button.
PSET
°C
°F
V
PO
AO1
AO2
A
AT ASET1 ASET2
M
SET
PAT A/M
6- If user does not do anything for 120
seconds while device is on technician
menus, device turns to operation
screen.

cBefore beginning installation of this product, please
read the instruction manual and warnings below carefully.
In package ,
-One piece unit
-Two pieces mounting clamp
-One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off
the system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres. During the
equipment is putted in hole on the metal panel while mechanical installation some metal
burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the
montage of the device with inappropriate mounting clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction
manual.
Installation
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EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts
from the delivery date.
This warranty is in force if duty and responsibilities which are determined in warranty
document and instruction manual performs by the customer completely.
Repairs should only be performed by trained and specialized personnel. Cut power to the
device before accessing internal parts. Do not clean the case with hydrocarbon-based
solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical
reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external
plastic case.
Garanti
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : [phone]
Fax : [phone]
Repair and Maintenance Service Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : [phone]
Fax : [phone]
Diğer Bilgiler
Warranty
Maintenance
Other Informations
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