Emotron VS10 User manual

Emotron VS10 / VS30 AC drive
0.33 … 3 hp
Use in UL approved systems
Mounting and switch on instruction

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3
Contents
Contents
1General information 5
1.1 Read first, then start 5
1.2 Notations and conventions 5
1.2.1 Product code 5
2Safety instructions 6
2.1 Basic safety measures 6
2.2 Residual hazards 7
2.3 Application as directed 7
3Product description 8
4Mounting 9
4.1 Important notes 9
4.2 Mechanical installation 10
4.3 Electrical installation 13
4.3.1 Important notes 13
4.3.2 1-phase mains connection 230/240 V 14
4.3.2.1 Fusing and terminal data 16
4.3.3 1/3-phase mains connection 230/240 V 17
4.3.3.1 Fusing and terminal data 19
4.3.4 3-phase mains connection 480 V 20
4.3.4.1 Fusing and terminal data 22
4.3.5 CANopen/Modbus 23
5Commissioning 24
5.1 Important notes 24
5.2 Before initial switch-on 24
5.3 Initial switch-on / functional test with terminal control 25
6Technical data 27
6.1 Standards and operating conditions 27
6.2 1-phase mains connection 230/240 V 29
6.2.1 Rated data 29
6.3 1/3-phase mains connection 230/240 V 30
6.3.1 Rated data 30
6.4 3-phase mains connection 480 V 31
6.4.1 Rated data 31

4
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1 General information
Read first, then start
1General information
1.1 Read first, then start
Read this documentation thoroughly before carrying out the installation andcommissioning.
▶Please observe the safety instructions!
1.2 Notations and conventions
1.2.1 Product code, examples:
VS10-23-1P7-20-CM
VS10-40-1P7-20-CM
VS
10
23
1P7
20
CM
Series
1-phase
230V
Rated current 1.7A
IP20
CANopen & Modbus
VS
30
40
1P7
20
CM
Series
3-phase
400-480VV
Rated current 1.7A (400V)
IP20
CANopen & Modbus
:
Information and tools with regard to the Lenze products can be found on the Internet:
http://www.emotron.com / file-archive
WARNING!

6
Safety instructions 2
Basic safety measures
2Safety instructions
2.1 Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and damage to material
assets!
The product
• must only be used as directed.
• must never be commissioned if they display signs of damage.
• must never be technically modified.
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
Connect/disconnect all pluggable terminals only in deenergised condition.
Only remove the product from the installation in the deenergisedstate.
Insulation resistance tests between 24V control potential and PE: According to EN 61800−5−1, the maximum
test voltage must not exceed 110 V DC.
Observe all specifications of the corresponding documentation supplied. This is the precondition for safe
and trouble-free operation and for obtaining the product features specified.
The procedural notes and circuit details described in this document are only proposals. It is up to the user to
check whether they can be adapted to the particular applications. Lenze does not take any responsibility for
the suitability of the procedures and circuit proposals described.
The product must only be used by qualified personnel. IEC 60364 or CENELEC HD 384 define the skills of
these persons:
• They are familiar with installing, mounting, commissioning, and operating the product.
• They have the corresponding qualifications for their work.
• They know and can apply all regulations for the prevention of accidents, directives, and lawsapplicable
at the place of use.
Observe the specific notes in the other chapters!

7
Safety instructions
Residual hazards
2.2 Residual hazards
The user must take the residual hazards mentioned into consideration in the risk assessment for his/her
machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to material assets!
Product
Observe the warning labels on the product!
Icon
Description
Electrostatic sensitive devices:
Before working on the inverter, the staff must ensure to be free of electrostatic charge!
Dangerous electrical voltage
Before working on the inverter, check whether all power connections are dead! After mains OFF, power con-
nections X100 and X105 carry a dangerous electrical voltage for the time specified on the inverter!
High leakage current:
Carry out fixed installation and PE connection in compliance with EN 61800−5−1 or EN 60204−1 !
Hot surface:
Use personal protective equipment or wait until devices have cooleddown!
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs
can occur at the motor! (For 4-pole motor: residual movement max. 180°/2 =90°).
This residual movement must be taken into consideration by the user for his/her risk assessment.
2.3 Application as directed
• The product must only be operated under the operating conditions prescribed in this documentation.
• The product meets the protection requirements of 2014/35/EU: Low-Voltage Directive.
• The product is not a machine in terms of 2006/42/EC: Machinery Directive.
• Commissioning or starting the operation as directed of a machine with the product is not permitted until
it has been ensured that the machine meets the regulations of the EC Directive 2006/42/EC: Machinery
Directive; observe EN 60204−1.
• Commissioning or starting the operation as directed is only allowed when there is compliance with the
EMC Directive 2014/30/EU.
• The harmonised standard EN 61800−5−1 is used for the inverters.
• The product is not a household appliance, but is only designed as component for commercial orprofes-
sional use in terms of EN 61000−3−2.
• In accordance with EN 61800−3, the product can be used in drive systems that have to comply with the
categories given in the technical data.
In residential areas, the product may cause EMC interferences. The operator is responsible for taking
interference suppression measures.

8
Product description
3Product description
Earth / ground connection (PE) Mains voltage connection X100
Relay output X9
IT screw from 0.55 kW
Network X2xx
CA
Nopen/Modbus (Opti on)
N
etwork status-LEDs
Memory module X20
Inverter status LEDs
Shield connection CANopen/Modbus
Toggle switch
CA
Nopen/Modbus
Interface X16
Diagno
stic module
Control terminals X3
Basic
I/O
Shield connection
Co
ntrol c onnection s
IT screw
Motor c onnecti on X105

9
Mounting
Important notes
4
4Mounting
4.1 Important notes
Dangerous electrical voltage
Possible consequence: death or severe injuries
▶All work on the inverter must only be carried out in the deenergisedstate.
▶After switching off the mains voltage, wait for at least 3 minutes before you start working.
DANGER!

10
4
Mounting
Mechanical installation
4.2 Mechanical installation
Dimensions 0.33 hp ... 0.5 hp
All dimensions in inches

11
Mounting
Mechanical installation
4
Dimensions 0.75 hp ... 1 hp
All dimensions in inches

12
4
Mounting
Dimensions 1.5 hp ... 3 hp
All dimensions in inches

13
Mounting
Mechanical installation
4
Electrical installation
Important notes
4.3 Electrical installation
4.3.1 Important notes
▶The integral solid state short circuit protection included in the inverter does not provide
branch circuit protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶La protection statique intégrée contre les courts-circuits n’offre pas la même protection que
le dispositif de protection du circuit de dérivation. Un tel dispositif doit être fourni, con-
formément au National Electrical Code et aux autres dispositions applicables au niveau local.
▶The inverter (PE) terminals connections must be connected to system earth / ground.
▶Earth / ground impedance must conform to the requirements of national and local industrial
safety regulations and all applicable electrical codes.
▶The integrity of all earth / ground connections should be periodically checked.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Les raccordements (PE) des bornes du variateur doivent être reliés à la terre.
▶L’impédance de terre doit être conforme aux exigences des réglementations nationales et
locales en vigueur en matière de sécurité industrielle, ainsi qu’aux dispositions applicablesen
matière d’électricité.
▶Il convient de vérifier l’intégrité de toutes les liaisons à la masse à intervalles réguliers.
▶Use 75°C copper wire only, except for controlcircuits.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Utiliser exclusivement des conducteurs en cuivre 75 °C, sauf pour la partie commande.
▶Internal overload protection rated for 125 % of the rated FLA.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Protection contre les surcharges conçue pour se déclencher à 125 % de l'intensité assignée à
pleine charge.
NOTICE!
WARNING!
WARNING!
WARNING!

14
4
Mounting
Electrical installation
1-phase mains connection 230/240 V
4.3.2 1-phase mains connection 230/240 V
▶Suitable for use on a circuit capable of delivering not more than 5,000 rmssymmetrical
amperes, 240 V maximum.
▶When protected by fuses rated as given in tablesbelow.
▶When protected by a circuit breaker having an interrupting rating not less than 5,000 rms
symmetrical amperes, 240 V maximum rated as given in tablesbelow.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Convenient aux circuits non susceptibles de délivrer plus de 5.000 ampères symétriques eff.,
maximum 240 V.
▶Avec une protection par des fusibles du calibre indiqué dans les tableaux ci-dessous.
▶Avec protection par un disjoncteur à pouvoir de coupure nominal d’au moins 5.000 ampères
symétriques eff., 240 V maximum, se reporter aux tableaux ci-dessous pour connaître les car-
actéristiques assignées.
WARNING!

15
Mounting
Electrical
installation
1-phase mains connection 230/240 V
4
100 mA
ϑ
ϑ
F1
Q1
L
L
L1
L2
3
N
PE
3/N/PE
AC 400 V
L1
L2
3
N
PE
3/N/PE
AC 208 V ... 240 V
L1
L2
N
PE
2/N/PE
AC 208 V ... 240 V
1/N/PE
A
C 170 V ... 264 V
45 Hz ... 65 Hz
F1
…
F2
Q1
2/PE
A
C 170 V ... 264
V
45 Hz ... 65 Hz
F1
…
F3
Q1
2/PE
A
C 170 V ... 264 V
45 Hz ... 65 Hz
+ +
CANopen/Modbus
+
Modbus
AC 240 V
3 A
Basic I/O
+24 V
+10 V
S1
M
+
3~
The wiring diagram is valid for Emotron VS10 inverters.
COM
NC
NO
Fig. 1: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--- Dashed line = options
X105
U
V
W
X100
L1
L2/N
X9
X100
L1
L2/N
X3
X216
CH/TB
TB
CH
TA
CL
COM
CG
GND
AI1 AI2 AO1
10V
24V
DI1 DI2 DI3 DI4 DI5 DO1
GND
CL/TA
CG/COM
0
...
10
V
1k
...
10k
10
mA
4.4k
4.4k
X100
L1
L2/N
4.4k
4.4k
4.4k

16
4
Mounting
Electrical installation
1-phase mains connection 230/240 V
4.3.2.1 Fusing and terminal data
Inverter
VS10231P7
VS10232P4
VS10233P2
VS10234P2
VS10236P0
VS10237P0
VS10239P6
Cable installation in
compliance with
UL
Operation
without mains choke
Fuse
Characteristic
all acc. to UL 248/CC
Max. rated current
A
15
15
15
15
30
30
30
Circuit breaker
Characteristic
Max. rated current
A
15
15
15
15
30
30
30
Operation
with mains choke
Fuse
Characteristic
all acc. to UL 248/CC
Max. rated current
A
15
15
15
15
30
30
30
Circuit breaker
Characteristic
Max. rated current
A
15
15
15
15
30
30
30
Earth-leakage circuit
breaker
≥ 30 mA, type A or B
Mains connection
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
12
10
Stripping length
inch
0.32
Tightening torque
lb-in
4.4
6.2
Required tool
0.5 x 3.0
0.6 x 3.5
Motor connection
Connection
X105
Connection type
Screw terminal
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
12
Stripping length
inch
0.32
Tightening torque
lb-in
4.4
Required tool
0.5 x 3.0
PE connection
Connection
PE
Connection type
PE screw
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
10
Stripping length
inch
0.39
Tightening torque
lb-in
11
Required tool
0.8 x 5.5

17
Mounting
Electrical
installation
1/3-phase mains connection 230/240 V
4
4.3.3 1/3-phase mains connection 230/240 V
▶Suitable for use on a circuit capable of delivering not more than 5,000 rmssymmetrical
amperes, 240 V maximum.
▶When protected by fuses rated as given in tablesbelow.
▶When protected by a circuit breaker having an interrupting rating not less than 5,000 rms
symmetrical amperes, 240 V maximum rated as given in tablesbelow.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Convenient aux circuits non susceptibles de délivrer plus de 5.000 ampères symétriques eff.,
maximum 240 V.
▶Avec une protection par des fusibles du calibre indiqué dans les tableaux ci-dessous.
▶Avec protection par un disjoncteur à pouvoir de coupure nominal d’au moins 5.000 ampères
symétriques eff., 240 V maximum, se reporter aux tableaux ci-dessous pour connaître les car-
actéristiques assignées.
WARNING!

18
4
Mounting
Electrical installation
1/3-phase mains connection 230/240 V
The wiring diagram is valid for Emotron VS30 inverters.
Emotron VS30 inverters do not have an integrated EMC filter in the AC mains supply.
In order to comply with the EMC requirements according to EN 61800−3, an external EMC filter
according to IEC EN 60939 has to be used.
The user must prove that the EN 61800−3 requirements for conformity are fulfilled.
Fig. 2: Wiring example
S1 Run/Stop
Fx Fuses
Q1 Mains contactor
--- Dashed line = options
F1
Q1
L1
L2
L3
N
PE
3/N/PE
AC 400 V
L1
L2
L3
N
PE
3/N/PE
AC 208 V ... 240 V
F1
…
1/N
/PE
F2
A
C 170 V ... 264 V
Q1
45 Hz ... 65 Hz
2/PE
AC 170 V ... 264
V
45 Hz ... 65 Hz
F1
…
F3
Q1
3/PE
A
C 170 V ... 264 V
45 Hz ... 65 Hz
+ +
CANopen/Modbus
+
Modbus
AC 240 V
3 A
Basic I/O
+24 V
+10 V
100 mA
S1
ϑ
ϑ
M
+
3~
X105 U
V W
X100
L1
L2/N
L3
X9
C
OM
NC
NO
X100
L1
L2/N
L3
X3
X216
CH/TB
TB
CH
T
A
CL
COM
CG
GND
A
I1
A
I2
A
O1
10V
24V
DI1 DI2 DI3 DI4 DI5 DO1
GND
CL/TA
CG/COM
0
...
10
V
1k
...
10k
10
mA
4.4k
4.4k
X100
L1
L2/N
L3
4.4k
4.4k
4.4k

19
Mounting
Electrical
installation
1/3-phase mains connection 230/240 V
4
4.3.3.1 Fusing and terminal data
Inverter
VS30231P7
VS30232P4
VS30233P2
VS30234P2
VS30236P0
VS30237P0
VS30239P6
Cable installation in
compliance with
UL
Operation
without mains choke
Fuse
Characteristic
all acc. to UL 248/CC
Max. rated current
A
15
15
15
15
30
30
30
Circuit breaker
Characteristic
Max. rated current
A
15
15
15
15
30
30
30
Operation
with mains choke
Fuse
Characteristic
all acc. to UL 248/CC
Max. rated current
A
15
15
15
15
30
30
30
Circuit breaker
Characteristic
Max. rated current
A
15
15
15
15
30
30
30
Earth-leakage circuit
breaker
≥ 30 mA, type A or B
≥ 30 mA, type B
Mains connection
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
12
10
Stripping length
inch
0.32
Tightening torque
lb-in
4.4
6.2
Required tool
0.5 x 3.0
0.6 x 3.5
Motor connection
Connection
X105
Connection type
Screw terminal
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
12
Stripping length
inch
0.32
Tightening torque
lb-in
4.4
Required tool
0.5 x 3.0
PE connection
Connection
PE
Connection type
PE screw
Min. cable cross-section
AWG
18
Max. cable cross-section
AWG
10
Stripping length
inch
0.39
Tightening torque
lb-in
11
Required tool
0.8 x 5.5

20
4
Mounting
Electrical installation
Fusing and terminal data
4.3.4 3-phase mains connection 480 V
▶Suitable for use on a circuit capable of delivering not more than 5,000 rmssymmetrical
amperes, 480/277 V maximum.
▶When protected by fuses rated as given in tablesbelow.
▶- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
▶Convenient aux circuits non susceptibles de délivrer plus de 5.000 ampères symétriques eff.,
maximum 480/277 V.
▶Avec une protection par des fusibles du calibre indiqué dans les tableaux ci-dessous.
WARNING!