Emotron FlowDrive Emotron FLD48 User manual

Emotron FlowDrive
Dedicated drive
Emotron FLD48/52/69, frame sizes B - F and C2 - F2
0.75 - 200 kW
Installation & Getting started instruction
Для заказов : [phone] Email: [email protected]
8-800-511-65-88 (Бесплатно по РФ)

CG Drives & Automation, 01-6142-01r0 1
Safety Instructions
Congratulations for choosing a product from CG Drives &
Automation!
Before you begin with installation, commissioning or
powering up the unit for the first time it is very important
that you carefully study this Instruction manual.
Following symbols can appear in this manual or on the
product itself. Always read these first before continuing.
Handling the AC drive
Installation, commissioning, demounting, taking
measurements, etc, of or on the AC drive may only be
carried out by personnel technically qualified for the task.
A number of national, regional and local regulations govern
handling, storage and installation of the equipment. Always
observe current rules and legislation.
Opening the AC drive
Always take adequate precautions before opening the AC
drive. Although the connections for the control signals and
the switches are isolated from the main voltage, do not
touch the control board when the AC drive is switched on.
Precautions to be taken with a
connected motor
If work must be carried out on a connected motor or on the
driven machine, the mains voltage must always be
disconnected from the AC drive first. Wait at least minutes
before starting work.
Earthing
The AC drive must always be earthed via the mains safety
earth connection.
Earth leakage current
Residual current device (RCD)
compatibility
This product cause a DC current in the protective
conductor. Where a residual current device (RCD) is used
for protection in case of direct or indirect contact, only a
Type B RCD is allowed on the supply side of this product.
Use RCD of 300 mA minimum.
EMC Regulations
In order to comply with the EMC Directive, it is absolutely
necessary to follow the installation instructions. All
installation descriptions in this manual follow the EMC
Directive.
Mains voltage selection
The AC drive may be ordered for use with the mains voltage
range listed below.
FLD48: 230-480 V
FLD52: 440-525 V
FLD69: 500-690 V
NOTE: Additional information as an aid to avoid
problems.
CAUTION!
Failure to follow these instructions can result
in malfunction or damage to the AC drive.
Warning!
Failure to follow these instructions can result
in serious injury to the user in addition to
serious damage to the AC drive.
HOT SURFACE!
Failure to follow these instructions can result
in injury to the user.
WARNING!
Always switch off the mains voltage before
opening the AC drive and wait at least 7
minutes to allow the capacitors to discharge.
!
CAUTION!
This AC drive has an earth leakage current
which does exceed 3.5 mA AC. Therefore the
minimum size of the protective earth
conductor must comply with the local safety regulations
for high leakage current equipment which means that
according the standard IEC61800-5-1 the protective
earth connection must be assured by one of following
conditions:
PE conductor cross-sectional area shall for cable size
<16 mm2(6 AWG) be equal to the used phase
conductors, for cable size above
16 mm2(6 AWG) but smaller or equal to 35mm2(2 AWG)
the PE conductor cross-sectional area shall be at least
16mm2(6 AWG). For cables >35 mm2(2 AWG) the PE
conductor cross-sectional area should be at least 50 %
of the used phase conductor.
When the PE conductor in the used cable type is not in
accordance with the above mentioned cross-sectional
area requirements, a separate PE conductor should be
used to establish this.
!

2CG Drives & Automation, 01-6142-01r0
Voltage tests (Megger)
Do not carry out voltage tests (Megger) on the motor, before
all the motor cables have been disconnected from the AC
drive.
Condensation
If the AC drive is moved from a cold (storage) room to a
room where it will be installed, condensation can occur.
This can result in sensitive components becoming damp. Do
not connect the mains voltage until all visible dampness has
evaporated.
Incorrect connection
The AC drive is not protected against incorrect connection
of the mains voltage, and in particular against connection of
the mains voltage to the motor outlets U, V and W. The AC
drive can be damaged in this way.
Power factor capacitors for improving
cosϕ
Remove all capacitors from the motor and the motor outlet.
Precautions during Autoreset
When the automatic reset is active, the motor will restart
automatically provided that the cause of the trip has been
removed. If necessary take the appropriate precautions.
Transport
To avoid damage, keep the AC drive in its original
packaging during transport. This packaging is specially
designed to absorb shocks during transport.
IT Mains supply
The AC drives can be modified for an IT mains supply,
(non-earthed neutral), please contact your supplier for
details.
Alarms
Never disregard an alarm. Always check and remedy the
cause of an alarm.
Heat warning
DC-link residual voltage
HOT SURFACE!
Be aware of specific parts on the AC drive
having high temperature.
WARNING!
After switching off the mains supply,
dangerous voltage can still be present in the
AC drive. When opening the AC drive for
installing and/or commissioning activities
wait at least 7 minutes. In case of malfunction a
qualified technician should check the DC-link or wait for
one hour before dismantling the AC drive for repair.

CG Drives & Automation, 01-6142-01r0 3
Contents
Safety Instructions ......................................... 1
Contents.......................................................... 3
1. Introduction..................................................... 5
1.1 Delivery and unpacking ............................................ 5
1.2 Using of the instruction manual............................... 5
1.3 Warranty .................................................................... 6
1.4 Type code number..................................................... 7
1.5 Standards .................................................................. 8
1.6 Dismantling and scrapping..................................... 10
1.7 Glossary ................................................................... 10
2. Mounting ...................................................... 11
2.1 Lifting instructions................................................... 11
2.2 Stand-alone units .................................................... 11
3. Installation ................................................... 17
3.1 Before installation................................................... 17
3.2 Cable connections................................................... 18
3.3 Connection of motor and mains cables for larger
frame sizes .............................................................. 23
3.4 Cable specifications ................................................ 24
3.5 Thermal protection on the motor ........................... 28
3.6 Motors in parallel .................................................... 28
4. Control Connections.................................... 29
4.1 Control board........................................................... 29
4.2 Terminal connections ............................................. 30
4.3 Inputs configuration
with the switches..................................................... 31
4.4 Connect control cables ........................................... 31
4.5 Connecting options ................................................. 37
5. Getting Started ............................................ 39
5.1 Function keys .......................................................... 39
5.2 Generic configuration (all drives) ........................... 40
5.3 Additional configuration for Standalone / Master
drives........................................................................ 41
5.4 Test run.................................................................... 42
5.5 Engage “auto tune” program to optimize energy
consumption............................................................ 43
5.6 Configuration of additional features...................... 44
6. EMC and standards ..................................... 45
6.1 EMC standards ........................................................ 45
6.2 Stop categories and emergency stop .................... 45
7. Options ......................................................... 47
7.1 Options for the control panel.................................. 47
7.2 Handheld Control Panel 2.0 ................................... 47
7.3 Gland kits................................................................. 48
7.4 EmoSoftCom............................................................ 48
7.5 I/O Board ................................................................. 48
7.6 PTC/PT100 .............................................................. 48
7.7 RTC- Real time clock board .................................... 48
7.8 Serial communication and fieldbus ....................... 48
7.9 Standby supply board option.................................. 49
7.10 Safe Stop option...................................................... 49
7.11 EMC filter class C1/C2 ........................................... 52
7.12 Output chokes ......................................................... 52
7.13 Liquid cooling .......................................................... 52
7.14 Top cover for IP20/21 version ............................... 52
7.15 Other options........................................................... 52
8. Technical Data ............................................. 53
8.1 Electrical specifications related to model ............. 53
8.2 General electrical specifications............................ 55
8.3 Operation at higher temperatures ......................... 56
8.4 Operation at higher switching frequency............... 56
8.5 Dimensions and Weights........................................ 57
8.6 Environmental conditions....................................... 58
8.7 Fuses and glands .................................................... 59
8.8 Control signals......................................................... 62
Index ............................................................. 63

CG Drives & Automation, 01-6142-01r0 Introduction 5
1. Introduction
Emotron FlowDrive is an AC drive dedicated for controlling
wastewater pumps with focus on continuous pumping with
best economy (lowest cost).
FlowDrive can operate as a Standalone unit (1 drive) or in a
Master-Follower configuration (2 drives).
Prerequisites
In order to utilize the FlowDrive, following is required:
• Analog level sensor for automatic level control,
preferably 4-20mA
• Master-Follower control cable (only required in a
Master-Follower configuration)
• One switch per drive for manual control; Auto, forced
run or off (optional but highly recommended)
• Digital switch for redundant overflow detection
(optional, can be disabled)
• 1 pump per drive (if dual pumps are used, equal pump
performance is required)
Several options are available, listed in chapter 7. page 47,
that enable you to customize the AC drive for your specific
needs.
Motors
The AC drive is suitable for use with standard 3-phase
asynchronous motors. Under certain conditions it is possible
to use other types of motors. Contact your supplier for
details.
1.1 Delivery and unpacking
Check for any visible signs of damage. Inform your supplier
immediately of any damage found. Do not install the AC
drive if damage is found.
Check that all items are present and that the type number is
correct.
1.2 Using of the instruction
manual
This installation and getting started instruction is intended
for persons who dimension, install, commission Emotron
FlowDrive units.
More detailed information about using the FlowDrive is
found in the “Emotron FlowDrive Software manual” to be
found in the file archive on www.emoton.com.
Within this instruction manual the abbreviation “AC drive”
is used to indicate the complete variable speed drive as a
single unit.
With help of the index and the table of contents it is easy to
track individual functions and to find out how to use and set
them.
This instruction can be put in a cabinet door, so that it is
always easy to access in case of an emergency.
NOTE: Read this instruction manual carefully before
starting installation, connection or working with the AC
drive.

6Introduction CG Drives & Automation, 01-6142-01r0
1.2.1Instruction manuals for optional
equipment
In the following table we have listed available options and
the name of the Instruction manual or data sheet/
Instruction plus document number. Further in this main
manual we are often referring to these instructions.
1.3 Warranty
The warranty applies when the equipment is installed,
operated and maintained according to instructions in this
instruction manual. Duration of warranty as per contract.
Faults that arise due to faulty installation or operation are
not covered by the warranty.
Table 1 Available options and documents
Option Valid instruction manual/
document number
I/O board I/O board 2.0, instruction
manual / 01-5916-01
PTC/PT100 board
PTC/PT100 board 2.0,
instruction manual /
01-5920-01
Fieldbus - Profibus
Fieldbus Option,
Instruction manual /
01-3698-01
Fieldbus - DeviceNet
Ethernet - Modbus TCP
Ethernet - EtherCAT
Ethernet - Profinet IO 1-port
Ethernet - Profinet IO 2-port
Ethernet - EtherNet/IP 2-port
RS232/RS485 isolated
Emotron isolated
RS232 / 485 2.0 option
Instruction manual /
01-5919-01
Control panel kit, Incl blank
panel
Emotron FDU/VFX 2.0
External Control Panel,
instruction manual / 01-
5928-01
Control panel kit, Incl control
panel
Handheld Control Panel
HCP2.0
Emotron HCP 2.0,
instrucion manual / 01-
5925-01
Safe stop
Option Safe Stop
(STO – Safe Torque Off),
Technical description /
01-5921-01
Overshoot clamp
Overshoot clamp
Datasheet/Instruction /
01-5933-11
Liquid cooling
Emotron FDU/VFX 2.0
Liquid Cooling, instruction
manual / 01-4636-01
Output choke
Output coils
Datasheet/Instruction /
01-3132-11

CG Drives & Automation, 01-6142-01r0 Introduction 7
1.4 Type code number
Fig. 1 gives an example of the type code numbering used on
all AC drives. With this code number the exact type of the
drive can be determined. This identification will be required
for type specific information when mounting and installing.
The code number is located on the product label, on the
unit.
Fig. 1 Type code number
Type code FLD48-017-20CE–––AVNNNNAN––
Position No 1 2 3 4 5 6 7 8 9 10111213141516171819
Position
for 003-074
Position
for 090-293 Configuration
11ACdrivetype FLD
2 2 Supply voltage
48=480 V mains
52=525 V mains
69=690 V mains
3 3 Rated current (A) continuous
-003=2.5 A
-
-293=293 A
44Protectionclass
20=IP20
21=IP21
54=IP54
5 5 Control panel –=Blank panel
C=Standard panel
6 6 EMC option
E=Standard EMC (Category C3)
F=Extended EMC (Category C2)
I=IT-Net
7 7 Brake chopper option
–=No chopper
B=Chopper built in
D=DC+/- interface
8 8 Stand-by power supply option –=No SBS
S=SBS included
-9
Safe stop option
(Only valid for 090-293)
–=No safe stop
T=Safe stop incl.
910Brandlabel A=Standard
10 - Painted AC drive A=Standard paint
11 11 Coated boards V=Coated boards, standard
12 12 Option position 1 N=No option
P=PTC/PT100 (max. 1)
I=Extended I/O (max. 3)
S=Safe Stop (only 003-074/IP54) (max. 1)
U= RTC- Real time clock (max. 1)
13 13 Option position 2
14 14 Option position 3

8Introduction CG Drives & Automation, 01-6142-01r0
1.5 Standards
The AC drives described in this instruction manual comply
with the standards listed in Table 2. For the declarations of
conformity and manufacturer’s certificate, contact your
supplier for more information or visit www.emotron.com/
www.cgglobal.com.
1.5.1Product standard for EMC
Product standard EN(IEC)61800-3, second edition of 2004
defines the:
First Environment (Extended EMC) as environment that
includes domestic premises. It also includes establishments
directly connected without intermediate transformers to a
low voltage power supply network that supplies buildings
used for domestic purposes.
Category C: Power Drive System (PDS) of rated
voltage<1.000 V, which is neither a plug in device nor a
movable device and, when used in the first environment, is
intended to be installed and commissioned only by a
professional.
Second environment (Standard EMC) includes all other
establishments.
Category C3: PDS of rated voltage <1.000 V, intended for
use in the second environment and not intended for use in
the first environment.
Category C4: PDS or rated voltage equal or above 1.000 V,
or rated current equal to or above 400 A, or intended for use
in complex systems in the second environment.
The AC drive complies with the product standard
EN(IEC) 61800-3:2004 (Any kind of metal screened cable
may be used). The standard AC drive is designed to meet the
requirements according to category C3.
By using the optional “Extended EMC” filter the AC drive
fulfils requirements according to category C,
15 15 Option position, communication
N=No option
D=DeviceNet
P=Profibus
S=RS232/485
M=Modbus/TCP
F=Modbus/TCP 2-port, M12
E=EtherCAT
A=Profinet IO 1-port
B=Profinet IO 2-port
G=EtherNet/IP 2-port
16 16 Software type A=Standard
17 - Motor PTC.
(Only valid for 003-074/IP54)
N=No option
P=PTC
18 - Gland kit.
(Only valid for003-074/IP54)
–=Glands not included
G=Gland kit included
19 17 Approval/certification
–=CE approved
D=Marine DNV Product certificate (above 100 kW)
+ CE approved
M=Marine version + CE approved
U=UL/cUL approved
Position
for 003-074
Position
for 090-293 Configuration
WARNING!
In a domestic environment this product may
cause radio interference, in which case it
may be necessary to take adequate
additional measures.
WARNING!
The standard AC drive, complying with
category C3, is not intended to be used on a
low-voltage public network which supplies
domestic premises; radio interference is
expected if used in such a network. Contact
your supplier if you need additional
measures.

CG Drives & Automation, 01-6142-01r0 Introduction 9
Ta b l e 2 St a n d a r d s
Market Standard Description
European
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
WEEE Directive 2002/96/EC
All
EN 60204-1 Safety of machinery - Electrical equipment of machines
Part 1: General requirements.
EN(IEC)61800-3:2004
Adjustable speed electrical power drive systems
Part 3: EMC requirements and specific test methods.
EMC Directive: Declaration of Conformity and
CE marking
EN(IEC)61800-5-1 Ed. 2.0
Adjustable speed electrical power drive systems Part 5-1.
Safety requirements - Electrical, thermal and energy.
Low Voltage Directive: Declaration of Conformity and
CE marking
IEC 60721-3-3
Classification of environmental conditions. Air quality chemical vapours, unit in
operation. Chemical gases 3C2, Solid particles 3S2.
Optional with coated boards
Unit in operation. Chemical gases Class 3C3, Solid particles 3S2.
UL508C UL Safety standard for Power Conversion Equipment
North & South
America
USL USL (United States Standards - Listed) complying with the requirements of
UL508C Power Conversion Equipment
UL 840
UL Safety standard for Power Conversion Equipment.
Insulation coordination including clearances and creepage distances for
electrical equipment.
CNL CNL (Canadian National Standards - Listed) complying with the requirements
of CAN/CSA C22.2 No. 14-10 Industrial Control Equipment.
Russian GOST R For all sizes.

10 Introduction CG Drives & Automation, 01-6142-01r0
1.6 Dismantling and scrapping
The enclosures of the drives are made from recyclable
material as aluminium, iron and plastic. Each drive contains
a number of components demanding special treatment, for
example electrolytic capacitors. The circuit boards contain
small amounts of tin and lead. Any local or national
regulations in force for the disposal and recycling of these
materials must be complied with.
1.6.1Disposal of old electrical and
electronic equipment
This symbol on the product or on its packaging indicates
that this product shall be taken to the applicable collection
point for the recycling of electrical and electronic
equipment. By ensuring this product is disposed of correctly,
you will help prevent potentially negative consequences for
the environment and human health, which could otherwise
be caused by inappropriate waste handling of this product.
The recycling of materials will help to conserve natural
resources. For more detailed information about recycling
this product, please contact the local distributor of the
product.
1.7 Glossary
1.7.1 Abbreviations and symbols
In this manual the following abbreviations are used:
1.7.2 Definitions
In this manual the following definitions for current, torque
and frequency are used:
Table 3 Abbreviations
Abbreviation/
symbol Description
DSP Digital signals processor
AC drive Frequency converter
IGBT Insulated Gate Bipolar Transistor
CP Control panel, the programming and
presentation unit on the AC drive
HCP Handheld control panel (option)
EInt Communication format
UInt Communication format (Unsigned integer)
Int Communication format (Integer)
Long Communication format
SELV Safety Extra Low Voltage
The function cannot be changed in run mode
Table 4 Definitions
Name Description Quantity
IIN Nominal input current of AC drive ARMS
INOM Nominal output current of AC drive ARMS
IMOT Nominal motor current ARMS
PNOM Nominal power of AC drive kW
PMOT Motor power kW
TNOM Nominal torque of motor Nm
TMOT Motor torque Nm
fOUT Output frequency of AC drive Hz
fMOT Nominal frequency of motor Hz
nMOT Nominal speed of motor rpm
ICL Maximum output current ARMS
Speed Actual motor speed rpm
Torque Actual motor torque Nm
Sync
speed Synchronous speed of the motor rpm

CG Drives & Automation, 01-6142-01r0 Mounting 11
2. Mounting
This chapter describes how to mount the AC drive.
Before mounting it is recommended that the installation is
planned out first.
• Be sure that the AC drive suits the mounting location.
• The mounting site must support the weight of the AC
drive.
• Will the AC drive continuously withstand vibrations
and/or shocks?
• Consider using a vibration damper.
• Check ambient conditions, ratings, required cooling air
flow, compatibility of the motor, etc.
• Know how the AC drive will be lifted and transported.
2.1 Lifting instructions
Recommended for AC drive models
-090 to -250
Fig. 2 Lifting AC drive model -090 to -250
2.2 Stand-alone units
The AC drive must be mounted in a vertical position against
a flat surface. Use the template (in the File archive on our
homepage) to mark out the position of the fixing holes.
Fig. 3 AC drive mounting model 003 to 293
2.2.1 Cooling
Fig. 3 shows the minimum free space required around the
AC drive for the models 003 to 293 in order to guarantee
adequate cooling. Because the fans blow the air from the
bottom to the top it is advisable not to position an air inlet
immediately above an air outlet.
The following minimum separation between two AC drives,
or a AC drive and a non-dissipating wall must be
maintained. Valid if free space on opposite side.
Note: To prevent personal risks and any damage to the
unit during lifting, it is advised that the lifting methods
described below are used.
Load: 56 to 74 kg
(123 - 165 lbs)
Table 5 Mounting and cooling
Frame size
B - F2
[mm(in)]
Frame size
C2, D2, E2, F2 with
IP21
top cover option
[mm(in)]
FLD - FLD,
side-by-side
mm (in)
a 200(7.9) 200(7.9)
b 200(7.9) 200(7.9)
c 0 50(1.97)
d 0 50(1.97)
FLD - wall, wall-
one side
mm (in)
a 100(3.9) 100(3.9)
b 100(3.9) 100(3.9)
c 0 50(1.97)
d 0 50(1.97)

12 Mounting CG Drives & Automation, 01-6142-01r0
2.2.2 Mounting schemes
Fig. 4 Emotron FLD Model 48/52-003 to 018
(Frame size B)
Fig. 5 Cable interface for mains, motor and communication,
Emotron FLD Model 48/52-003 to 018
(Frame size B)
Fig. 6 Emotron FLDModel 48/52-003 to 018 (Frame size
B) example with optional CRIO interface and D-sub
connectors.
Table 6 Dimensions connected to Fig. 4.
12.5 kg
(26.5 lb)
CD
F
G
ø13 mm(x2)
(0.51 in)
ø7 mm(x4)
(0.27 in)
E
B
A
Glands
M20
Glands
M32
Gland
M16
Gland
M25
Frame
size
Emotron FLD
model
Dimensions in mm (in)
A B C D E F G
B 003 - 018 416
(16.4)
396
(15.6)
128.5
(5.04)
37
(1.46)
10
(0.39)
202.6
(7.98)
200
(7.9)

CG Drives & Automation, 01-6142-01r0 Mounting 13
Fig. 7 Emotron FLD Model 48/52-026 to 046 (Frame size
C)
Fig. 8 Cable interface for mains, motor and communication,
Emotron FLD Model 48/52-026 to 046 (Frame size
C)
Fig. 9 Emotron FLD Model 48-025 to 48-058
(Frame size C2), backside view.
Fig. 10 Bottom view Emotron FLD Model 48-025 to 48-058
(Frame size C2), with cable interface for mains,
motor, DC+/DC-, brake resistor and control
Table 7 Dimensions connected to Fig. 7 and Fig. 9.
24 kg
(53 lb)
C D
FG
ø13 mm(x2)
E
B
A
ø7 mm(x4)
(0.27 in)
(0.51 in)
Gland
M25 (026-031) Glands
M20
Glands
M32 (026-031)
M32 (037-046)
M40 (037-046)
IP21 top cover (optional)
ø7mm (x4)
(0.27 in)
ø13 mm(x2)
(0.51 in)
G
A
K
F
17 kg
(38 lb)
B
HI
C
J
L
E
D
PE
L1 L2 L3 DC- DC+ R U V W
Frame
size
Emotron FLD
model
Dimensions in mm (in)
A B C D E F G H I J K
C 026 - 046 512
(20.2)
492
(19.4)
128.5
(5.04)
24.8
(0.95)
10
(0.39)
178
(7)
292
(11.5) ----
C2 025 - 058 585.5
(23)
471
(18.5)
128.5
(5.04)
23.8
(0.91)
13
(0.51)
167
(7)
267 (10.5)
IP21 282 (11.1)
196
(7.7)
10
(0.39)
23.5
(0.9)
496
(19.5)

14 Mounting CG Drives & Automation, 01-6142-01r0
Fig. 11 Emotron FLD Model 48/52-061 and 074 (Frame
size D)
Fig. 12 Cable interface for mains, motor and communication,
Emotron FLD Model 48/52-061 and 074 (Frame
size D).
Fig. 13 Emotron FLDModel 48-072 to
48-088 (Frame size D2), backside view.
Fig. 14 Bottom view Emotron FLD Model 48-072 to 48-088
(Size D2), with cable interface for mains, motor,
DC+/DC-, brake resistor and control.
Table 8 Dimensions connected to Fig. 11 and Fig. 13.
NOTE: Glands for size B, C and D are available as option kit.
32 kg
(71 lb) F
G
B
A
ø7 mm(x4)
(0.27 in)
C
D
ø13 mm(x2)
E
(0.51 in)
Glands
M20
Glands
M20
Glands
M50
Glands
M40
IP21 top cover (optional)
30 kg
(66 lb)
ø7 mm (x4)
(0.27 in)
ø13 mm(x2)
(0.51 in)
I
C
H
E
F
G
K
A
D
B
J
PE
Frame
size
Emotron FLD
model
Dimensions in mm (in)
A B C D E F G H I J K
D 061 - 074 570
(22.4)
590
(23.2)
160
(6.3)
30
(0.9)
10
(0.39)
220
(8.7)
295
(11.6) ----
D2 072 - 088 570
(22.4)
669.5
(26.3)
160
(6.3)
30
(0.9)
13
(0.51)
220
(8.7)
291 (11.5)
IP21 - 307
(12.1)
240
(9.5)
10
(0.39)
12.5
(0.47)
590
(23.2)

CG Drives & Automation, 01-6142-01r0 Mounting 15
Fig. 15 Emotron FLD Model 48-090 to 175 (Frame size E).
Fig. 16 Cable interface for mains, motor, DC+/DC-, brake
resistor and communication, Emotron FLD Model
48-090 to 175 (Frame size E).
Fig. 17 Emotron FLD Model 48-210 to 250 (Frame size F)
Emotron FLD Model 69-090 to 200 (Frame size
F69).
Fig. 18 Cable interface for mains, motor, DC+/DC-, brake
resistor and communication, Emotron FLD Model
48-210 to 250 Emotron FLD Model 69-090 to 200.
56/60 kg
C
D
F
H
AB
E
G
(124/132 lb)
ø16 mm(x3)
(0.63 in)
ø9 mm(x6)
(0.35 in)
Cable glands M20
Cable flexible leadthrough
Ø17-42 /M50
Ø11-32 /M40
(0.67 - 1.65in)
(0.43 - 1.2 in)
Cable flexible leadthrough
C
D
F
H
AB
E
G
74 k g
(163 lb)
ø9 mm(x6)
(0.35 in)
ø16 mm(x3)
(0.63 in)
Cable glands M20
Cable flexible leadthrough
Ø23-55 /M63
Ø17-42 /M50
(0.91 - 2.1 in)
(0.67 - 1.65in)
Cable flexible leadthrough
Table 9 Dimensions connected to Fig. 15 and Fig. 17.
Frame
size
Emotron FLD
model
Dimension in mm (in)
A B C D E F G H
E 090 - 175 925
(36.4)
952.5
(37.5)
240
(9.5)
22.5
(0.88)
10
(0.39)
284.5
(11.2)
314
(12.4) 120
F210-250
925
(36.4)
950
(37.4) 300
(11.8)
22.5
(0.88)
10
(0.39)
344.5
(13.6)
314
(12.4) 150
F69 090 - 200 1065
(41.9)
1090
(42.9)

16 Mounting CG Drives & Automation, 01-6142-01r0
Fig. 19 Emotron FLD Model 48-106 to
48-171 (Frame size E2).
Fig. 20 Bottom view Emotron FLD Model 48-106 to 48-293
(Frame size E2 and F2), with cable interface for
mains, motor, DC+/DC-, brake resistor and control.
(principle drawing)
Fig. 21 Emotron FLD Model 48-205 to
48-293 (Frame size F2).
CH
D
AB
E
G
53 kg F
ø16 mm(x3)
(0.63 in)
ø9 mm(x6)
(0.35 in)
(117 lb)
68 kg
(150 lb)
D
E
ø16 mm(x3)
(0.63 in)
ø9 mm(x6)
(0.35 in)
AB
C
H
FG
Table 10 Dimensions connected to Fig. 19 and Fig. 21.
Frame
size
Emotron FLD
model
Dimension in mm (in)
A B C D E F G H
E2 106 - 171
925
(36.4)
950
(37.4)
240
(9.5) 22.5
(0.88)
10
(0.39)
275
(10.8)
294 (11.6)
IP21 - 323 (12.7)
120
(4.7)
F2 205 - 293 300
(11.8)
335
(13.2)
314 (12.4)
IP21 - 323 (12.7)
150
(5.9)

CG Drives & Automation, 01-6142-01r0 Installation 17
3. Installation
The description of installation in this chapter complies with
the EMC standards and the Machine Directive.
Select cable type and screening according to the EMC
requirements valid for the environment where the AC drive
is installed.
3.1 Before installation
Read the following checklist and prepare for your
application before installation.
• Local or remote control.
• Long motor cables (>100m (> 330 ft)), refer to section
Long motor cables page 22.
• Functions used.
• Suitable AC drive size in proportion to the
motor/application.
If the AC drive is temporarily stored before being connected,
please check the technical data for environmental
conditions. If the AC drive is moved from a cold storage
room to the room where it is to be installed, condensation
can form on it. Allow the AC drive to become fully
acclimatised and wait until any visible condensation has
evaporated before connecting the mains voltage.
3.1.1 Remove/open front cover
Frame sizes B - F (IP54)
Remove/open the front cover to access the cable connections
and terminals. On Frame size B and C loosen the 4 screws
and remove the cover. On Frame size D and up unlock the
hinged cover with the key and open it.
Frame size C2 - F2 (IP20/21)
Fig. 22 Remove the front cover on frame size C2 - F2 (princi-
ple drawing).
To be able to access all cable connections and terminals, first
open and remove the front cover in following order.
• Loosen the two screws A (see Fig. 22) at the bottom of
the cover a couple of turns (you do not have to remove
the screws).
• Swing out the lower part of the cover a bit and remove
the cover downwards. Be careful, don't swing out the
cover too much as this could damage the “lips” at the
upper hinges.
Now it is easy to access all terminals.
A

18 Installation CG Drives & Automation, 01-6142-01r0
3.1.2 Remove/open the lower front
cover on Frame size E2 and F2
(IP20/21)
Fig. 23 Loosen the two screws and remove the lower cover
(principle drawing)
In order to access the mains, motor, DC+/DC- and brake
terminals, remove the lower cover in following order
• Loosen the two screws B (see Fig. 23).
• Pull down the cover a bit and lift it away.
3.2 Cable connections
IP54-FLD48/52-003 to 074 (Frame sizes B, C and D)
IP20/21 - FLD48 025 to 293 (Frame sizes C2,D2,E2
and F2).
3.2.1 Mains cables
Dimension the mains and motor cables according to local
regulations. The cable must be able to carry the AC drive
load current.
Recommendations for selecting mains
cables
• To fulfil EMC purposes it is not necessary to use
screened mains cables.
• Use heat-resistant cables, +60 °C (140 °F) or higher.
• Dimension the cables and fuses in accordance with local
regulations and the nominal current of the motor. See
table 37, page 61.
• PE conductor cross-sectional area shall for cable size
<16mm2(6 AWG) be equal to the used phase
conductors, for cable size above 16mm2(6 AWG) but
smaller or equal to 35mm2(2 AWG) the PE conductor
cross-sectional area shall be at least 16mm2(6 AWG).
For cables >35mm2 (>2 AWG) the PE conductor cross-
sectional area should be at least 50% of the used phase
conductor.
When the PE conductor in the used cable type is not in
accordance with the above mentioned cross-sectional
area requirements, a separate PE conductor should be
used to establish this.
• The litz ground connection see fig. 33, is only necessary
if the mounting plate is painted. All the AC drives have
an unpainted back side and are therefore suitable for
mounting on an unpainted mounting plate.
Connect the mains cables according to fig. 24 to 30. The
AC drive has as standard a built-in RFI mains filter that
complies with category C3 which suits the Second
Environment standard.
B

CG Drives & Automation, 01-6142-01r0 Installation 19
Fig. 24 Mains and motor connections, model 003-018, frame
size B
Fig. 25 Mains and motor connections, model 026-046, frame
size C
Fig. 26 Mains and motor connections model 48-025 to 48-
058, frame size C2.
Fig. 27 Mains and motor connection, model 061 - 074, frame
size D.
L1 L2 L3 DC- DC+ R
UVW
EMC gland, Screen connection
of motor cables
PE
L1L2L3DC-DC+RUVW
PE
EMC gland Screen connection
of motor cables
L1 L2 L3 DC- DC+ R U V W
PE
Strainrelief and EMC clamp
Strainrelief and EMC clamp
for brake resistor
cables (option)
Motor
Mains
for screen connection
of cables
DC- DC+
RUVW
PE
L3
L2
L1
PE
EMC gland - screen connection
of motor cables

20 Installation CG Drives & Automation, 01-6142-01r0
Fig. 28 Mains and motor connections model 48-072 to
48-105, frame size D2.
Fig. 29 Mains and motor connections model 48-142 to 48-
293 (Size E2 and F2) (principle drawing).
Fig. 30 Mains and motor connections model 48-142 to 48-
293 (Size E2 and F2) with the optional terminals for
DC-,DC+ and Brake (principle drawing)
Fig. 31 Wiring example showing Protective earth, Motor earth
and Brake Resistor connection
L1 L2 L3 DC- DC+ R U V W
PE
Mains
Motor
for brake resistor
cables (option)
Strainrelief and EMC clamp
also for screen connection
of cables
Strainrelief and EMC clamp
PE
Motor
Mains
Strainrelief and EMC clamp
also for screen connection
of cables
Table 11 Mains and motor connections
L1,L2,L3
PE
Mains supply, 3 -phase
Safety earth (protected earth)
U, V, W
Motor earth
Motor output, 3-phase
DC-,DC+,R Brake resistor, DC-link
connections (optional)
NOTE: The Brake and DC-link Terminals are only fitted if
the DC+/DC- option or Brake Chopper Option is built-in.
PE
DC+
DC- R
PE
Motor
Mains
Strainrelief and EMC clamp
also for screen connection
of cables