Emotron VS30 Guide

Emotron VS30 AC drive
3 … 7.5 kW
Mounting and switch on instruction

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1
Contents
Contents
1General information 2
1.1 First read, then start 2
1.2 Notations and conventions 2
1.2.1 Product code 2
2Safety instructions 3
2.1 Basic safety measures 3
2.2 Residual hazards 4
2.3 Application as directed 4
3Product description 5
4Mounting 6
4.1 Important notes 6
4.2 Mechanical installation 7
4.3 Electrical installation 9
4.3.1 Connection to the 400 V system 9
4.3.1.1 Connection plan 9
4.3.1.2 Fuses and cable cross-sections 10
4.3.1.3 Terminal data 10
4.3.2 Connection to the IT system 12
4.3.3 CANopen connection 13
4.3.3.1 Connection plan 13
4.3.3.2 Terminal data 13
4.3.3.3 Basic network settings 13
4.3.4 Modbus connection 14
4.3.4.1 Connection plan 14
4.3.4.2 Terminal data 14
4.3.4.3 Basic network settings 14
4.3.5 Connection of the safety module 15
4.3.5.1 Important notes 15
4.3.5.2 Connection plan 16
4.3.5.3 Terminal data 16
5Commissioning 17
5.1 Important notes 17
5.2 Before initial switch-on 17
5.3 Initial switch-on / functional test 18
6Technical data 20
6.1 Standards and operating conditions 20
6.2 Rated data 22
6.2.1 Connection to the 400 V system 22

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2
1 General information
First read, then start
1General information
1.1 First read, then start
1.2 Notations and conventions
1.2.1 Product code Emotron, examples:
VS30-40-7P3-20-C
VS30-40-016-20-M
VS
30
40
7P3
20
C
Series
3-phase
400V
Rated current 7.3A
IP20
CANopen + STD I/O
VS
30
40
016
20
M
Series
3-phase
400V
Rated current 16A
IP20
MODBUS + STD I/O
Information and tools with regard to the Emotron products can be found on the Internet:
http://www.emotron.com/services-support/file-archive
Read this documentation thoroughly before carrying out the installation and commissioning.
Please observe the safety instructions!

3
Safety instructions 2
Basic safety measures
2Safety instructions
2.1 Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and damage to
material assets!
The product
• must only be used as directed.
• must never be commissioned if they display signs of damage.
• must never be technically modified.
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
Connect/disconnect all pluggable terminals only in deenergised condition.
Only remove the product from
the installation in the deenergisedstate.
Insulation resistance tests between 24V control potential and PE: According to EN 61800−5−1, the
maximum test voltage must not exceed 110 V DC.
Observe all specifications of the corresponding documentation supplied. This is the precondition for safe
and trouble-free operation and for obtaining the product features specified.
The procedural notes and circuit details described in this document are only proposals. It is up to the user
to check whether they can be adapted to the particular applications. Emotron does not take any
responsibility for the suitability of the procedures and circuit proposals described.
The product must only be used by qualified personnel. IEC 60364 or CENELEC HD 384 define the skills of
these persons:
• They are familiar with installing, mounting, commissioning, and operating the product.
• They have the corresponding qualifications for their work.
• They know and can apply all regulations for the prevention of accidents, directives, and lawsapplicable
at the place of use.
Observe the specific notes in the other chapters!

4
2 Safety instructions
Residual hazards
2.2 Residual hazards
The user must take the residual hazards mentioned into consideration in the risk assessment for his/her
machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to material assets!
Product
Observe the warning labels on the product!
I
Description
Electrostatic sensitive devices:
Before working on the inverter, the staff must ensure to be free of electrostatic charge!
Dangerous electrical voltage
Before working on the inverter, check whether all power connections are dead! After mains OFF,
power con- nections X100 and X105 carry a dangerous electrical voltage for the time specified on
High leakage current:
Carry out fixed installation and PE connection in compliance with EN 61800−5−1 or EN 60204−1 !
Hot surface:
Use personal protective equipment or wait until devices have cooleddown!
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs
can occur at the motor! (For 4-pole motor: residual movement max. 180°/2 =90°).
This residual movement must be taken into consideration by the user for his/her risk assessment.
2.3 Application as directed
The product
• must only be actuated under the operating conditions prescribed in this documentation.
• meets the protection requirements of 2014/35/EU: Low-Voltage Directive.
• is not a machine in terms of 2006/42/EC: Machinery Directive.
• is not a household appliance, but is only designed as component for commercial or professional usein
terms of EN 61000−3−2.

5
Product description 3
3Product description
PE connection
Mains connection X100
Relay output X9
Network X2xx
Option
Network status LEDs
Interface X16
Diagnostic module
Control terminals X3
Standard I/O or Application I/O
IT screw
PTC input X109
Motor connection X105
Safety module X1
Slot
Shield connection
Control connections
Memory moodule X20
Inverter status LEDs
DIP switch
Baud rate and bus adress
(CANopen/Modbus)

6
4
Mounting
Important notes
4Mounting
4.1 Important notes
Dangerous electrical voltage
Possible consequence: death or severe injuries
▶All works on the inverter must only be carried out in the deenergised state.
▶After switching off the mains voltage, wait for at least 3 minutes before you start working.
DANGER!

7
Mounting
Mechanical installation
4
4.2 Mechanical installation
Dimensions 3 kW ... 5,5 kW
All Dimensions in mm

8
4
Mounting
Mechanical installation
Dimensions 7,5 kW
All Dimensions in mm

9
Mounting
Electrical
installation
Connection to the 400 V system
4
4.3 Electrical installation
4.3.1 Connection to the 400 V system
4.3.1.1 Connection plan
Fig. 1: Wiring example
S1 Start enable --- Dashed line = options

10
4
Mounting
Electrical installation
Connection to the 400 V system
4.3.1.2 Fuses and cable cross-sections Operation
without mains choke
Cable installation in compliance with EN 60204-1 Laying system
B2
Inverter
VS30407P3
VS30409P5
VS3040013
VS3040016
Rated power
kW
3
4
5,5
7,5
Rated mains current
without mains choke
A
9,6
12,5
17,2
20
Fuse
Characteristics
gG/gL or gRL
Max. rated current
A
25
25
25
32
Cable cross-section
mm²
6
6
6
10
Circuit breaker
Characteristics
B
Max. rated current
A
25
25
25
32
Cable cross-section
mm²
6
6
6
10
4.3.1.3 Terminal data Mains
connection
Motor connection
Inverter
VS30407P3
VS30409P5
VS3040013
VS3040016
Rated power
kW
3
4
5,5
7,5
Connection
X105
Connection type
Screw terminal
Min. cable cross-section
mm²
1,5
Max. cable cross-section
mm²
6
16
35
Stripping length
mm
9
11
18
Tightening torque
Nm
0,5
1,2
3.8
Required screwdriver
0.6 x 3.5
0.8 x 4.0
0.8 x 5.5
Inverter
VS30407P3
VS30409P5
VS3040013
VS3040016
Rated power
kW
3
4
5,5
7,5
Connection
X100
Connection type
Screw terminal
Min. cable cross-section
mm²
1,5
Max. cable cross-section
mm²
6
16
35
Stripping length
mm
9
11
18
Tightening torque
Nm
0,5
1,2
3.8
Required screwdriver
0.6 x 3.5
0.8 x 4.0
0,8 x 5.5

11
Mounting
Electrical
installation
Connection to the 400 V system
4
PE conductor connection
Inverter
VS30407P3
VS30409P5
VS3040013
VS3040016
Rated power
kW
3
4
5,5
7,5
Connection
PE
Connection type
PE screw
Min. cable cross-section
mm²
1,5
Max. cable cross-section
mm²
6
16
Stripping length
mm
10
11
Tightening torque
Nm
1,2
3,4
Required screwdriver
0.8 x 5.5
PZ2
Control connections
Terminal description
Relay output
PTC input
Control terminals
Connection
X9
X109
X3
Connection type
Screw terminal
Screw terminal
Spring terminal
Min. cable cross-section
mm²
0,5
0,5
0,5
Max. cable cross-section
mm²
1,5
1,5
1,5
Stripping length
mm
6
6
9
Tightening torque
Nm
0,2
0,2
-
Required screwdriver
0.4 x 2.5
0.4 x 2.5
0.4 x 2.5

12
4
Mounting
Electrical installation
CANopen connection
4.3.2 Connection to the IT system
Internal components have earth potential if the IT screws are not removed. Consequence: the
monitoring functions of the IT system respond.
▶Before connection to an IT system be absolutely sure to remove the IT screws.
NOTICE!
TX10
TX10

13
Mounting
Electrical
installation
Connection to IT-system
4
4.3.3 CANopen connection
4.3.3.1 Connection plan
Fig. 2: Wiring example: CANopen network
4.3.3.2 Terminal data
Terminal description
CANopen
Connection
X216
Connection type
Spring terminal
Min. cable cross-section
mm²
0,5
Max. cable cross-section
mm²
1,5
Stripping length
mm
10
Tightening torque
Nm
-
Required screwdriver
0.4 x 2.5
4.3.3.3 Basic network settings
Use the DIP switch to set the node address and baud rate and to activate the integrated bus terminating resistor.
B
Baud rate
CAN node address
R
d
c
b
a
64
32
16
8
4
2
1
OFF
OFF
ON
OFF
ON
20 kbps
OF
OFF
OFF
OFF
OFF
OFF
OFF
inaktv
OFF
OFF
ON
ON
50 kbps
Value fromparameter
ON
OFF
OFF
ON
OFF
125 kbps
Node address - example:
aktiv
OFF
OFF
OFF
ON
250 kbps
OF
OFF
ON
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
Value fromparameter (500
kbps)
Node address = 16 + 4 + 2 + 1 = 23
OFF
ON
OFF
OFF
1 Mbps
All other
combinations
Value from
parameter (500 kbps)
Printed in bold = Emotron setting
The network must be terminated with a 120 Ω resistor at the physically first and last node.
Set the "R" switch to ON at these nodes.
CH
CL CG
CH
CH
CH
CL
CG
A1
A2
A3
An
120 120 120 120
R R R R
X216 X216 CL CG X216 CL CG X216
R
d
c
b
a
CAN Address
64
16
32
8
4
2
1
Baud
O
N

14
4
Mounting
Electrical installation
PROFIBUS connection
4.3.4 Modbus connection
4.3.4.1 Connection plan
Fig. 3: Wiring example: Modbus network
4.3.4.2 Terminal data
Terminal description
Modbus
Connection
X216
Connection type
Spring terminal
Min. cable cross-section
mm²
0,5
Max. cable cross-section
mm²
1,5
Stripping length
mm
10
Tightening torque
Nm
-
Required screwdriver
0.4 x 2.5
4.3.4.3 Basic network settings
Use the DIP switch to set the node address and baud rate and to activate the integrated bus terminating resistor.
R c b a 128 64 32 16 8 4 2 1
Mode Address
Bus termina-
tion
Baud rate
Parity
Modbus node address
R
c
b
a
128
64
32
16
8
4
2
1
OFF
n.c.
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Inactive
Automatic detection
Automatic
Value fromparameter
ON
ON
ON
Node address - example:
Active
Value fromparameter
Value from
parameter
OFF
OFF
OFF
ON
OFF
ON
ON
ON
Node address = 16 + 4 + 2 + 1 = 23
Node address > 247: value from parameter
Printed in bold = Emotron setting
The network must be terminated with a 120 Ω resistor at the physically first and last node.
Set the "R" switch to ON at these nodes.
TA
TB COM
TA
TA
TA
TB
COM
A1
A2
A3
An
120 120 120 120
X216
X216
TB COM
X216
TB COM
X216
O
N

15
Mounting
Electrical
installation
Connection of the safety module
4
4.3.5 Connection of the safety module
4.3.5.1 Important notes
Improper installation of the safety engineering system can cause an uncontrolled starting action of
the drives.
Possible consequences: Death or severe injuries
▶Safety engineering systems may only be installed and commissioned by qualified and skilled
personnel.
▶All control components (switches, relays, PLC, ...) and the control cabinet must comply with
the requirements of the EN ISO 13849−1 and the EN ISO 13849−2.
▶Switches, relays with at least IP54enclosure.
▶Control cabinet with at least IP54 enclosure.
▶It is essential to use insulated wire end ferrules forwiring.
▶All safety relevant cables outside the control cabinet must be protected, e.g. by means of a
cable duct
▶Ensure that no short circuits can occur according to the specifications of the EN ISO
13849−2.
▶All further requirements and measures can be obtained from the EN ISO 13849−1 and the
EN ISO 13849−2.
▶If an external force acts upon the drive axes, additional brakes are required. Please observe
that hanging loads are subject to the force ofgravity!
▶The user has to ensure that the inverter will only be used in its intended applicationwithin
the specified environmental conditions. This is the only way to comply with the declared
safety-related characteristics.
With the "Safe torque off" (STO) function, no "emergency stop" in terms ‑EN 60204−1 can be exe-
cuted without additional measures. There is no isolation between the motor and inverter, no serv-
ice switch or maintenance switch!
Possible consequence: death or severe injuries
▶ "Emergency stop" requires electrical isolation, e.g. by a central mains contactor.
Automatic restart if the request of the safety function isdeactivated. Possible consequences:
Death or severe injuries
▶You must provide external measures according to EN ISO 13849−1 which ensure thatthe
drive only restarts after a confirmation.
Overvoltage
Destruction of the safety component
▶The maximum voltage (maximum rated) at the safety inputs is 32 V DC. The user must make
provisions to avoid that this voltage is exceeded.
NOTICE!
DANGER!
DANGER!
DANGER!

16
4
Mounting
Electrical installation
Connection of the safety module
4.3.5.2 Connection plan
Passive sensors
Active sensors
S1
safety switching device
S2 passive sensor
S1 active sensor - example lightgrid
4.3.5.3 Terminal data
Terminal description
Safety STO
Connection
X1
Connection type
Screw terminal
Min. cable cross-section
mm²
0,5
Max. cable cross-section
mm²
1,5
Stripping length
mm
6
Tightening torque
Nm
0,2
Required screwdriver
0.4 x 2.5
X1
Specification
Unit
min.
typ.
max.
SIA, SIB
LOW signal
V
-3
0
+5
HIGH signal
V
+15
+24
+30
Running time
ms
3
Input current SIA
mA
10
14
Input current SIB
mA
7
12
Input peak current
mA
100
Tolerated test pulse
ms
1
Switch-off time
ms
50
Permissible distance of the test pulses
ms
10
GS
Reference potential for SIA andSIB

17
Commissioning
Important notes
5
5Commissioning
5.1 Important notes
Incorrect settings during commissioning may cause unexpected and dangerous motor and system
movements.
Possible consequence: death, severe injuries or damage to materialassets
▶Clear hazardous area.
▶Observe safety instructions and safetyclearances.
5.2 Before initial switch-on
Prevent injury to persons and damage to material assets. Check the following before switching on the
mains voltage:
• Is the wiring complete and correct?
• Are there no short circuits and earth faults?
• Is the motor circuit configuration (star/delta) adapted to the output voltage of the inverter?
• Is the motor connected in-phase (direction of rotation)?
• Does the "emergency stop" function of the entire plant operate correctly?
WARNING!