Empire Comfort Systems AV36MTEKN-1 Quick start guide
Page 1
INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL
TRIPLE BURNER
(REQUIRES VENTED DECORATIVE
LOG SET)
FOR INSTALLATION IN
SOLID-FUEL BURNING FIREPLACES
MODELS
AV(36,42)MTEKN-1
CONGRATULATIONS on the purchase of your
new DOUBLE GAS BURNER! Your Decorative
Gas Burner is designed and intended for instal-
lation in an approved, existing, fully vented,
General Information: These instructions
are intended as a general guide and do not
supersede national or local codes in any
way. Authorities having jurisdiction should
be consulted before installation.
Installation and provision for combustion
and ventilation air must conform to the Na-
tional Fuel Gas Code, ANSI Z223.1, or CAN/
CGA-B149.1, Natural Gas Installation Code,
or CAN/CGA-B149.2, Propane Installation
Code.
This appliance must be installed only in a solid-
IMPORTANT! Read these instructions
carefully before installing or operating this
gas appliance. These instructions should
be left with the homeowner for future
reference.
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
The vent damper must have a damper
DANGER
If not installed, operated and maintained
in accordance with the manufacturer’s
instructions, this product could expose
you to substances in fuel or from fuel
combustion which can cause death or
serious illness.
35651-0-0615Page 2
TABLE OF CONTENTS
Before You Start3
4
Important Safety Information5 - 6
Safety Information for Users of LP-Gas7
General Information8
8
Fireplace Preparation9
Introduction9
Gas Supply10
Before Fully Installing the Appliance 11
Installation12 - 14
Final Set Up15
Operation16
Door Operation16
Maintenance & Service17
Troubleshooting17
Exploded View & Parts List18
Master Parts Distributor List19
How To Order Repair Parts19
Warranty20
SECTION PAGE
35651-0-0615 Page 3
BEFORE YOU START
Samples and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will result
WARNING
Indicates a hazardous situation which, if not avoided, could
CAUTION
Indicates a hazardous situation which, if not avoided, could
NOTICE:
These instructions are intended as a general guide
and do not supersede national or local codes in
any way. Authorities having jurisdiction should be
consulted before installation.
combustion and ventilation air or in the absence
of local codes follow the National Fuel Gas Code
ventilation air must conform to the National Fuel
Gas Code, ANSI Z223.1, or CAN/CGA-B149.1,
Natural Gas Installation Code, or CAN/CGA-B149.2,
Propane Installation Code.
installation must conform with the Standard for
Mobile House, CAN/CSA Z240 MH, in Canada,
or with the Manufactured Home Constructions
and Safety Standard, Title 24 CFR, Part 3280,
in the United States, or when such a standard is
not applicable, Manufactured Home Installations
Standard, ANSI/NCSBCS A225.1/NFPA 501A.
35651-0-0615Page 4
CARTON CONTENTS & HARDWARE PACK
HARDWARE PACK CONTENTSCARTON CONTENTS
AV(36,42)MTEKN-1
Index
Number
Description Quantity
Supplied
1 Clip - Left 1
2 Clip - Right 1
3Triple Burner Assembly 1
4 Compression Fitting 1
5 Ember Burner Pan 1
6 Ember Burner 1
7 Damper Clamp 1
8 Flexline 1
9 1
10 2
12 3
13 Crushed Glass 2
standard hardware items and can be purchased at any local
10
12
11
8
3
5
4
6
2
1
9
7
1/4
”X1 1/4” SLOTTED HEX HEAD ANCHOR SCREW (2)
35651-0-0615 Page 5
IMPORTANT SAFETY INFORMATION
Installer: Leave these instructions with the owner for future
WARNING
WARNING
WARNING
Do not use a blower insert, heat exchanger insert or other
DANGER
WARNING
Installation and repair must be done by a QUALIFIED
The appliance should be inspected
is imperative that control compartments, burners and
appliance and to replace any part of the control system and
Keep the appliance area clear and free from combustible
A yearly examination and cleaning of the venting system
temperatures and caution them to stay away to avoid burns
and placement on the grate and must be followed for proper
clamp must
WARNING
WARNING
-
DO NOT ATTEMPT TO DISCONNECT THE GAS OR ANY GAS
NEVER leave the decorative gas log set unattended while in
-
NEVER use liquid propane gas in a natural gas unit, or natural
Any safety screen or guard removed for servicing an appliance
35651-0-0615Page 6
IMPORTANT SAFETY INFORMATION
During manufacturing, fabrication, and shipping, various com-
ventilation by opening a window or door, to allow odors to dis-
NEVER PLACE ANY COMBUSTIBLE MATERIAL WITHIN
TWENTY-FOUR (24) INCHES FROM THE FRONT OF THE
FIREPLACE ENCLOSURE.
WARNING
appliance and replace any part of the control system and any
standard units, the pilot is located at the right, rear, center of the
WARNING
-
WARNING
damper, when used with decorative gas log sets, be welded
-
sachusetts, this appliance must be installed by a licensed
WARNING
Improper installation, adjustment, alteration, service or main-
tenance, can cause property damage, personal injury or loss
GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas
because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Finally,
35651-0-0615 Page 7
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions
which can protect both you and your family from an accident.
Read them carefully now, then review them point by point with
the members of your household. Someday when there may not
be a minute to lose, everyone's safety will depend on knowing
exactly what to do. If, after reading the following information,
you feel you still need more information, please contact your
gas supplier.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane.
The odorant in LP-gas is colorless, and it can fade under some
circumstances.
The odorant in escaped gas can adsorb or absorb onto or into
LP-Gas may stratify in a closed area, and the odor intensity could
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas
prior to and while lighting pilot lights or performing service or
where the conditions are such that you may not detect the odor
of service for a time may develop internal rust which will cause
If you have any question
about the gas odor, call your LP-GAS dealer. Aperiodic
sniff test of the LP-GAS is a good safety measure under
any condition.
immediate action recommended above for the occasion when
container valve is left on, the container may draw in some air
-
tainer is under vapor pressure by turning it off at the container
35651-0-0615Page 8
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be per-
or through a representative is engaged in and is responsible for (a)
the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
State of Massachusetts: The installation must be made
The installation and the provisions for combustion and ventilation
air must conform with the National Fuel Gas Code, ANSI Z223.1
NFPA54* Canadian Installation Code CAN/CGA B149.
*Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10018.
High Altitude Installation
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
input should be reduced 4 percent for each 1000 feet above sea
For Canadian high altitude applications, this appliance is suitable for
installation at elevations between 0 feet (0m) and 4,500 (1,370m)
When installing this unit at an elevation above 4500 feet (1,370m)
Consult your local gas utility for assistance in determining the proper
GENERAL INFORMATION
Natural
Gas
Gas inlet pressure
Model Gas
Type
Valve
Type Orice BTUH
Max. Rate
AV36 NAT Manual 19 120,000
AV42 NAT Manual 12 140,000
PRODUCT SPECIFICATIONS
MINIMUM FIREPLACE DIMENSIONS
MASONRY BUILT FIREPLACES
Chimney Height Minimum of 6 Feet
LOG SET
SIZE
FRONT
WIDTH IN
INCHES*
DEPTH IN
INCHES
HEIGHT IN
INCHES
MINIMUM
VENT
INCHES
36” 42 18 18 71
42” 48 18 18 71
MINIMUM FIREPLACE DIMENSIONS
FACTORY BUILT FIREPLACES
Chimney Height Minimum of 10 Feet
LOG SET
SIZE
FRONT
WIDTH IN
INCHES*
DEPTH IN
INCHES
HEIGHT IN
INCHES
MINIMUM
VENT
INCHES
36” 24 18 18 71
42” 30 18 18 71
WARNING
35651-0-0615 Page 9
Installing Damper Clamp
is equipped with an ash dump be sure to seal the door with furnace
Place the clamp over the lip of the damper and tighten the hold
Figure 1
FIREPLACE PREPARATION
Introduction
Always consult your local Building Department regarding regula-
tions, codes or ordinances which apply to the installation of a
This appliance is only for use with the type of gas indicated on
Instructions to Installer
WARNING
ANY CHANGE TO THIS APPLIANCE OR ITS CONTROLS
Improper installation or use of the appliance can cause se-
rious injury or death from re, burns, explosion or carbon
monoxide poisoning.
INTRODUCTION
General Information
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
Notice: During initial use of the ceramic logs and branches you
35651-0-0615Page 10
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
19mm
100-150 feet
31-46 meters
19mm
19mm
NOTICE:
NOTICE: Since some municipalities have additional local codes, it
Installing a New Main Gas Cock
Where none exists, or where its size or location is not adequate,
Compounds used on threaded joints of gas piping shall be resistant
solution watching for bubbles on all exposed connections, and if
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas
the National Fuel Gas Code that a drip line be installed near the gas
into the gas line that is capped on the bottom in which condensation
The use of the following gas connectors is recommended:
and Fittings
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
A gas valve and ground joint union should be installed in the gas
by the National Fuel Gas Code that a drip leg be installed near
length of pipe tee connected into the gas line that is capped
on the bottom in which condensation and foreign particles may
Figure 2
Figure 3
Pressure Testing of the Gas Supply System
be placed immediately upstream of the gas supply connection
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
by closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal
Attention! If one of the procedures results in pressures in excess
GAS SUPPLY
35651-0-0615 Page 11
You must secure the gas burner to the replace oor. If
not, the entire unit may move when you adjust the controls.
Movement of unit may cause shifting of the gas logs which
leads to sooting and improper burning. Grate movement
could cause a gas leak.
Special care is required if you are installing the unit into a
sunken replace. You must raise the replace oor with non-
combustible material to allow access to gas log controls.
This will ensure adequate air ow and guard against sooting.
Raise the replace oor using noncombustible materials.
Assembly Procedure:
Proper installation of the grate is essential to prevent any
movement of the gas logs and controls during operation.
Figure 4
BEFORE FULLY INSTALLING THE APPLIANCE
35651-0-0615Page 12
INSTALLATION
Note: Installation can be made easier if two or more people coop-
LOCATING THE UNIT
This appliance must be installed only in a solid-fuel burning
IMPORTANT
professionally cleaned to remove any ashes, soot, creosote, or
-
IMPORTANT
For units with valve applications, complete pilot placement and
IMPORTANT
Seal any fresh air vents or ash clean-out doors located on the
-
WARNING
Gas supply system must be installed in accordance with the
This appliance and its individual shut off valve must be discon-
nected from the gas supply piping system during any system
Use a system manual shut off valve to shut off the gas supply
to this gas appliance before continuing with installation proce-
WARNING
WHEN INSTALLING THE APPLIANCE, DO NOT OBSTRUCT
THE FLOW OF COMBUSTION AND VENTILATION AIR.
Figure 5 - Burner Pan with Natural Gas Millivolt Control Valve
- Front & Rear View
SET UP AND ASSEMBLY
Your Advantage Decorative Gas Log Hearth Kit comes ready for
IMPORTANT
-
place stub to insure proper minimum gas pressure (see the
IMPORTANT
IMPORTANT
IMPORTANT
Decorative Gas Log Sets are shipped with the appropriate gas
application, contact your retailer, installer or the Customer
Tools Needed
2 Adjustable Pipe Wrenches
35651-0-0615 Page 13
INSTALLATION
BEGINNING INSTALLATION
4. TURN OFF THE GAS SUPPLY SYSTEM.
install the damper clamp over the lip of the damper (the
damper must be in a fully open position any time that
this appliance is in operation)
-
must be in place to maintain the minimum permanent vent
Notice: The State of Massachusetts requires that the chim-
Notice: All gas connections (except for brass to brass) re-
FOR EMBER BURNER INSTALLATIONS
-
-
Figure 6
Figure 7
Figure 8
Figure 9
FOR MATCH THROW INSTALLATIONS, CONTINUE WITH THE
NEXT THREE STEPS IN THE SECTION “FOR EMBER PAN IN-
STALLATION.”
35651-0-0615Page 14
INSTALLATION
FOR EMBER BED INSTALLATIONS
burner, snapping the top of the ember burner pan beneath the
Figure 10
Figure 11
Figure 12
35651-0-0615 Page 15
FINAL SET UP
WARNING
Failure to position the parts in accordance with all included
pictures, diagrams and drawings, or failure to use only parts
IMPORTANT
Cover the pilot and valve assembly, and for Liquid Propane
units, the air mixer at the side of the burner to protect it before
Figure 13
Figure 14
Figure 15
WARNING
-
CAUTION
STOP!
-
35651-0-0615Page 16
OPERATION
WARNING
appliance and replace any part of the control system and any
standard units, the pilot is located at the right, rear, center of the
WARNING
-
WARNING
provided, the screen shall have an opening(s) for introduction
WARNING
maximize the radiant heat provided to the surrounding area,
DOOR OPERATION
OPERATE THE FIREPLACE WITH THE BIFOLD GLASS DOORS IN ONLY THE FULLY OPEN POSITION.
FULLYOPEN DOORS
CORRECT DOOR POSITION WHEN
OPERATING THE FIREPLACE
Figure 16 PARTIALLYOPEN DOORS.
INCORRECT DOOR POSITION WHEN
OPERATING THE FIREPLACE
Figure 17
WARNING
Partially open doors can cause sooting on front of
Closed doors can cause the glass to overheat and
35651-0-0615 Page 17
MAINTENANCE & SERVICE
Keep the control compartment, logs and burner area surrounding
THE LOGS CAN GET VERY HOT— HANDLE ONLY WHEN COOL.
Inspecting Venting System
Any foreign objects in the venting system, may cause spillage of
The Decorative Gas Log Set should be thoroughly inspected on a
as follows:
The burner system has been adjusted for proper operation at the
NEVER
Sooting
Some sooting of your log set is normal, adding to the appearance
using either of the following options::
TROUBLESHOOTING
PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE
Gas odor during setup
What To Do If You Smell Gas
any electrical switch; do not use any phone
Delayed ignition
Low gas pressure
Clogged or dirty burner ports Clean burner ports
Incorrect gas supply or pressure
Clogged or dirty burner ports Clean burner ports
Clogged or dirty burner ports Clean burner ports
Low gas pressure
Appliance produces unwanted
odors
Ventilate room
Initial burn-off of manufacturing chemicals Ventilate room
Vapors from manufacturing chemicals Ventilate room
Whistle noise from appliance
Air in gas line Bleed lines
Replace gas feed line
35651-0-0615Page 18
EXPLODED VIEW & PARTS LIST
INDEX NO PART NO DESCRIPTION
AV36 AV42
1 R12114 R12114 Clip - Left
2 R12115 R12115 Clip - Right
3 R12107 R12108 Triple Burner Assembly
4 R12072 R12134
5 R12055 R12055
6 R12083 R12083 Flexline
7 R12165 R12166 Ember Burner Pan
8 R12116 R12116 Compression Fitting
9 R12160 R12161 Ember Burner
10 R2809 R2809 Damper Clamp
11 R12057 R12057
12 11788 11788
13 R11769 R11769 Crushed Glass
3
9
13
12
11
8
7
4
5
1
2
10
6
35651-0-0615 Page 19
MASTER PARTS DISTRIBUTOR LIST
Parts Not Under Warranty
-
service person or dealer
service person/dealer
Warranty Parts
required for
not the Index Number) and the Description of each part from the fol-
Appliance Model Number Part Description
Appliance Serial Number Part Number
Type of Gas (Propane or Natural)
HOW TO ORDER REPAIR PARTS
Dey Distributing
Vadnais Heights, MN 55101
Phone: 651-490-9191
Toll Free: 800-397-1339
Website:
Parts: Heater, Hearth and Grills
Victor Division of F. W. Webb Company
200 Locust Street
Hartford, CT 06114
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites:
Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36
West Long Branch, NJ 07764
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website:
Parts: Heater, Hearth and Grills
35651-0-0615Page 20
WARRANTY
Limited Lifetime – Refractory Logs
Limited Five-Year Parts Warranty – Burners, Grates, Ceramic Fiber Logs
Limited Two-Year Parts Warranty – Valves
Limited One-Year Parts Warranty – Remote Controls, Accessories, and Parts
Duties of the Owner
-
What Is Not Covered
How To Get Service
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department,
-
Your Rights Under State Law
If you have a general question about our products, please e-mail us at
www.empirecomfort.com
This manual suits for next models
1
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