Empire Comfort Systems Tahoe DVP36FP30-4NAT Quick start guide
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MILLIVOLT STANDING PILOT
DVP36FP3(0,1,2,3)-4 NAT
DVP36FP3(0,1,2,3)-4 LP
INTERMITTENT PILOT
DVP36FP7(0,1,2,3)-4 NAT
DVP36FP7(0,1,2,3)-4 LP
REMOTE RF MODELS
DVP36FP9(1,3)-4 NAT
DVP36FP9(1,3)-4 LP
UL FILE NO. MH30033
INSTALLATION INSTRUCTIONS
AND
OWNER’S MANUAL
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel or
from fuel combustion which can cause death or seri-
ous illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
kit is used.
The Tahoe Direct Vent Zero Clearance Gas
Fireplace Heater
GAS-FIRED
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
any phone in your building.
neighbor’s phone. Follow the gas supplier’s
instructions.
— Installation and service must be performed by a
-
plier.
WARNING: If the information in these instructions
-
sult causing property damage, personal injury or
loss of life.
Page 1
25663-0-0309Page 2
Important Safety Information .........................................................................................................................................3
Safety Information for Users of LP Gas .........................................................................................................................4
Requirements for Massachusetts.....................................................................................................................................5
Introduction.....................................................................................................................................................................6
..................................................................................................................................................................7
Fireplace Dimensions......................................................................................................................................................7
Clearances.......................................................................................................................................................................8
Locating Fireplace ..........................................................................................................................................................8
Gas Supply......................................................................................................................................................................9
Rear Vent Conversion ...................................................................................................................................................10
Special Vent Systems ....................................................................................................................................................10
Installation................................................................................................................................................................11-14
Venting Fireplace - Top (LP and Nat models) ........................................................................................................ 15-17
DVVK-4FV Direct Vent Termination Kit............................................................................................................... 18-24
Examples - Top Vent Run .............................................................................................................................................25
Venting Fireplace - Rear (Nat models only) .................................................................................................................26
Examples - Rear Vent Run............................................................................................................................................27
Termination Clearances ................................................................................................................................................28
Vent Clearances.............................................................................................................................................................29
............................................................................................................................................30
Framing and Finishing ............................................................................................................................................ 31-32
Horizontal Termination .................................................................................................................................................33
DVVK-4RE Vent Kit Installation Instructions ....................................................................................................... 34-36
DVVK-4F Flex Vent Instructions .................................................................................................................................37
Vertical Termination................................................................................................................................................ 38-39
Log Placement - 4 Log Set............................................................................................................................................40
Operating Instructions............................................................................................................................................. 41-42
Standing Pilot Wiring Diagram.....................................................................................................................................43
Standing Pilot Lighting Instructions .............................................................................................................................44
Standing Pilot Troubleshooting.....................................................................................................................................45
Intermittent Pilot Operating Instructions ......................................................................................................................46
Intermittent Pilot Wiring Diagram ................................................................................................................................46
Intermittent Pilot Lighting Instructions ........................................................................................................................47
Intermittent Pilot Troubleshooting.......................................................................................................................... 48-52
RF Standing Pilot Operating Instructions.....................................................................................................................53
RF Transmitter Functions .............................................................................................................................................54
RF Wiring Diagram.......................................................................................................................................................55
RF Standing Pilot Lighting Instructions .......................................................................................................................56
Maintenance and Service ..............................................................................................................................................57
Parts View .....................................................................................................................................................................58
Parts List ................................................................................................................................................................. 59-60
FBB4 Optional Variable Speed Blower Installation ............................................................................................... 61-62
Junction Box Wiring Installation Instructions ..............................................................................................................63
Optional Brick Liner Installation Instructions ..............................................................................................................63
Accessories ...................................................................................................................................................................64
Master Parts Distributors List .......................................................................................................................................65
How to Order Repair Parts............................................................................................................................................65
Service Notes .......................................................................................................................................................... 66-67
Section Page
TABLE OF CONTENTS
25663-0-0309 Page 3
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
tile or other combustible material other than wood
or wood panel extending the full width and depth of
the appliance.
base as used on wood stoves. The protection is forrugs
that are extremely thick and light colored tile.
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
they are in the same room as the appliance.
placed on or near the appliance.
proper operation.
serving a separate solid-fuel burning appliance.
vapor and liquids.
coal, paper or cardboard etc.) be used in this appli-
ance.
be obstructed in any way.
draperies.
the appliance must be replaced prior to operating
service person.
Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
and the requirements of the gas supplier.
keep the appliance area clear and free from
vapors and liquids.
examine venting system periodically and replace
damaged parts.
make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list on
Pages 59 and 60 for ordering.
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
appliance must be replaced prior to operating the
appliance.
IMPORTANT SAFETY INFORMATION
25663-0-0309Page 4
Some people cannot smell well. Some people cannot smell the
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors
in the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precau-
tions which can protect both you and your family from an
accident. Read them carefully now, then review them point
by point with the members of your household. Someday
when there may not be a minute to lose, everyone’s safety
will depend on knowing exactly what to do. If, after read-
ing the following information, you feel you still need more
information, please contact your gas supplier.
Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
or make adjustments to appliances on the LP-Gas system. If
prior to and while lighting pilot lights or performing service
or making adjustments.
that can cover up the LP-Gas odor. Do not try to light pilot
lights, perform service, or make adjustments in an area where
the conditions are such that you may not detect the odor if
there has been a leak of LP-Gas.
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
o set too
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist, a
periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-Gas dealer. A
periodic sniff test of the LP-Gas is a good safety measure
under any condition.
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
some new internal rusting could occur. If the valve is left
open, then treat the container as a new tank. Always be sure
your container is under vapor pressure by turning it off at the
before it is completely empty.
Do not do anything that could ignite the gas.
that IMMEDIATELY.
basements. When you have reason to suspect a gas leak, keep
declare them to be safe.
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
Finally
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF LP GAS
25663-0-0309 Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part
for residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
the venting, including but not limited to decks and porches, the
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS.
At the time of installation of the side wall horizontal vented
observe that a hard wired carbon monoxide detector with an
the gas equipment is to be installed. In addition, the installing
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that
during said thirty (30) day period, a battery operated
carbon monoxide detector with an alarm shall be
installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented gas
fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, “GAS
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed in
accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
“special venting systems”, the following requirements
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
25663-0-0309Page 6
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
3. Installer should show owner how to start and operate the
combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
person or through a representative is engaged in and is responsible
for (a) the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment, who is
experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1
in Canada. *Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not shown on
the rating plate is the responsibility of the person and company
making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for
Canadian High Altitude
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the
Preparation
when installed in accordance with this Installation Manual. Report
glass condition. Do not install unit with damaged, incomplete, or
substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
The warranty will be voided by, and the warranter disclaims any
component.
Inc.
rock.
or approved by manufacturer.
INTRODUCTION
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
carbon monoxide poisoning.
25663-0-0309 Page 7
Figure 1
DVP36
A 39"
99.1 cm
B 36"
91.4 cm
C 25 1/16"
63.7 cm
D 37 5/8"
96 cm
E 34 3/4"
88 cm
F 19 7/8"
50.5 cm
G 26 1/2"
66 cm
H 7 1/8"
18.1 cm
I 27"
68.6 cm
J 13 1/2"
34.6 cm
K 12 3/4"
32.4cm
RIGHT SIDE VIEW
J
H
K
Remote Control
Options &
Accessories
Description
FRBC Millivolt Batt. Remote ON/OFF
FRBTC Millivolt Batt. Remote T-Stat
TMW Millivolt Wireless Wall Thermostat
TRW Millivolt Reed Switch Wall Thermostat
FWS-1 Direct Ignition/Millivolt Wall Switch
FREC Electric Remote
Venting
Options
Description
(DVVK-4TS)
Top Vent Kit (Horz.) - 4½" to 6" wall thickness
(DVVK-4T)
Top Vent Kit (Horz.) - 8" to 12" wall thickness
(DVVK-4R)
Rear Vent Kit (Horz.) - 5" to 7" wall thickness
(DVVK-4V)
Vertical Vent Kit
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE Horizontal Round Termination wall thickness
(up to 11 7/16")
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit
DVEK-10 10' Vent Extension Kit
DVEK-25 25' Vent Extension Kit
for optimum performance.
SPECIFICATIONS
FIREPLACE DIMENSIONS
DVP36 Nat Models
Input Btu/hr Maximum 25,000
Btu/hr Minimum (millivolt only) 18,000
KWH (Maximum) 7.3
(Minimum) 5.2
#41
Air Shutter Opening 1/8"
DVP36 LP Models
Input Btu/hr Maximum 27,000
Btu/hr Minimum (millivolt only) 19,000
KWH (Maximum) 7.9
(Minimum) 5.2
1.55mm
P-258
Air Shutter Opening FULL OPEN
DVP36 Nat and LP Models
Height without standoff 34 3/4"
Width 39"
Depth 19 7/8"
Gas Inlet Shutoff Valve (pipe) 1/2" NPT
25663-0-0309Page 8
15”
(381mm)
TOP EDGE OF FIREPLACE
12”(305mm)
10”(254mm)
MANTEL
COMBUSTIBLE TRIM AND MANTELS
ALLOWED IN SHADED AREA
4”
5”
6”
7”
8”
9”
11 ”
13 3/4”
3/4”
1½”
21/4”
3”
33/4”
4½”
6”
8”
3”
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Figure 4
Figure 5
Divider (D) installation is possible
as long as the horizontal portion
of the vent system (H) does not
exceed 20 feet with a minimum
vertical run of 8 feet. See details
in Venting Section.
Fireplace in (D) Room divider or
(E) Flat on wall corner positions,
a minimum of 6 inches clearance
must be maintained from the
perpendicular wall and the front
edge of the appliance.
Figure 2
Combustible Material
No greeting cards, stockings or ornamentation of any type should
ignite combustibles.
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
Clearance to Combustibles
Back 0" (0 mm)
Side 0" (0 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 3" (76 mm)
SEE MANTLE CHARTFOR
MAXIMUM MANTLE DEPTH
NON-COMBUSTIBLE
FIRST 3(SEE MAGNIFFIED
VIEW)
”
NAILING
FLANGES
GLASSFRONT
TOPFRAMING
LEDGE
FINISHEDWALL
(COMBUSTIBLE)
SEE MANTLE CHART
FORMINIMUM HEIGHT
OF MANTLE ABOVE UNIT
2" x4"HEADER
STAND OFF
3" (76 mm) HEIGHT
ABOVETOP OF
FIREPLACE
3"
CLEARANCES
LOCATING FIREPLACE
25663-0-0309 Page 9
Figure 6
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
Amanual main gas cock should be located in the vicinity of the unit.
Wherenoneexists,orwhereitssizeor locationisnotadequate,contact
your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
Figure 7
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0"
LP (Propane) 10.8" 11.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.0"
*
maximum
Note:
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
— ANSZ21.24ApplianceConnectors ofCorrugatedMetalTubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
appliance connector cannot exceed three feet in length.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
1/2"
12.7mm
3/8"
9.5mm
1/2"
12.7mm
3/8"
9.5mm
11-40ft
4-12m
1/2"
12.7mm
1/2"
12.7mm
5/8"
15.9mm
1/2"
12.7mm
41-100ft
13-30m
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
1/2"
12.7mm
101-150ft
31-46m
3/4"
19mm
1/2"
12.7mm
7/8"
22.2mm
3/4"
1.9 mm
GAS SUPPLY
25663-0-0309Page 10
REAR VENT CONVERSION
Note: Discard insulation
& retainer when using
vertical venting off
VERTICAL VENTING
HORIZONTAL VENTING
FLUE INSULATION
INSULATION
RETAINER
INLET VENT COLLAR
INLET VENT COLLAR
FLUE OUTLET
COLLAR
FLUE COVER PLATE
(See note above)
INLET VENT
COVER PLATE
FLUE COVER PLATE
INLET VENT
COVER PLATE
Note:Itis recommended that the
flue cover plate tab be pulled
outward prior to removal.
This will ensure that the plate
is not accidentally dropped
inside the rear air chamber.
Note: Discard insulation
& retainer when venting off
top of fireplace.
off the rear vent, the following steps must be taken.
and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
with 4 screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See illustration above..
screws.
7. This completes the conversion for a rear vent application.
SPECIAL VENT SYSTEMS
Empire Horizontal Round Termination Kit DVVK-4RE, refer to page 34.
Empire Flexvent Kit DVVK-4F, refer to page 37.
Empire Flexvent Kit DVVK-4FV Vertical Flex Vent Kit, refer to page 18.
LP and Nat models
Nat models only
25663-0-0309 Page 11
Framing and Finishing
1. Choose unit location.
suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
Figure 8
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 9. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Figure 10.
Figure 9
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
To pofVent
Combustibles NOT
allowed in shaded
area
1"
1"
3"
(25 mm)
7” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
Figure 10
INSTALLATION
25663-0-0309Page 12
Note:
Figure 12
Attention:
mantel base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 12 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figures 13 and 14)
Finish the walls with the material of your choice. Figure 3 on
page 8 shows the minimum vertical and corresponding maximum
horizontal dimensions of mantels or other combustible projections
Only non-combustible materials may be used to cover the black
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution:
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
Flush Mount Mantel Installation (Figure 11)
hex-head screws supplied in hardware package to attach nailing
Figure 11
Attention:
attached to the full cabinet mantel or corner mantel with the (2) two
Framing (Figure 12)
place. Framing should be positioned to accommodate wall covering
constructed of 2 x 4 lumber or heavier. The framing headers may
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING
DETAILS BEFORE FRAMING CONSTRUCTION
BEGINS.
Framing dimension "A" includes a three inch clearance for
NAILOR OTHER SUITABLEFASTENER
DVP36
"A" 37 3/4"
"B" 40 3/8"
"C" 19 7/8"
INSTALLATION (continued)
25663-0-0309 Page 13
Flush Wall Installation
Figure 13
Combustible Surround Installation
Figure 14
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform
to applicable insulation codes.
Vent Runs (Figures 15, 16, 17, 18, and 19)
install certain components before the appliance is completely
positioned and installed. These include the direct vent system,
gas piping for the appliance and the electrical wiring. (If the fan
option is used.)
2. A raised wooden platform.
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL
TERMINATION
Figure 15
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED WALL
FRONT TRIMOR NON-
COMBUSTIBLE MA TERIAL
(INSTALLA TION IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED
WITH 300° F, 149°CSEALANT
MATERIAL (Sealant is optional)
DVP36
49 ½”
(126 mm)
TO BOTT
OM
OF UNIT
VENT CAP/
THIMBLE
THIMBLE
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED WALL
FRONT TRIM OR NON-COMBUSTIBLE
MATERIAL (INSTALLATIONIS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND
UNIT SEALED WITH 300°F149
MATERIAL (SEALANT IS OPTIONAL)
°C
SEALANT
COMBUSTIBLE SURROUND
MANTELSHELF
2X4
HEADER
STAND OFF
LP and Nat models
25663-0-0309Page 14
Figure 17
Figure 19
WALL FIRESTOP/
THIMBLE
DVP36
"A" "B"
6" 4" to 5 1/2"
9" 6" to 7 1/2"
12" 9" to 10 1/2"
VENT CAP
A
"
PIPE LENGTH
WALL FIRESTOP/
THIMBLE
"
"A" "B"
6" 5 1/8" to 6 1/2"
9" 8 1/8" to 9 1/2"
12" 11 1/8" to 12 1/2"
WALL FIRESTOP/
THIMBLE
"A" "B" "C"
6" 11 1/4" to 12 3/4" 4 3/4" to 6 1/4"
9" 14 1/4" to 15 3/4" 7 3/4" to 9 1/4"
12" 17 1/4" to 18 3/4" 10 3/4" to 12 1/4"
VENT
CAP
WALL FIRESTOP/
THIMBLE
INSTALLATION (continued)
Figure 16
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
Figure 18
CORNER INSTALLATION HORIZONTAL, 45° ELBOW
TO HORIZONTAL OUT THE WALL
Dim. DVP36
A44 7/8" (114 cm)
B31 3/4" (81 cm)
C13 7/16" (34 cm)
D63 7/16" (161 cm)
Nat models only
LP and Nat models
LP and Nat models
Nat models only
25663-0-0309 Page 15
To Use the Vent Graph (Figure 20)
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
exceed 6.5 feet.
EXAMPLE B:
exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST be
reduced by 18" (45cm). This does not apply if the 45 degree
elbows are installed on the vertical part of the vent system.
Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be installed
in either the vertical or horizontal run.
Note:
counted.
Note: LP and Nat gas models can be top vented.
Figure 20
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT
TO THE CENTER OF THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
Venting Graph (Dimensions in Feet)
VENTING FIREPLACE - TOP (LP & NAT MODELS)
25663-0-0309Page 16
Figure 22
Examples of possible venting systems using two (2) 90° elbows. V
is listed as minimum vertical dimensions and H1 + H2 is listed as
total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in Figure
23 is 20 feet.
requirements.
Figure 22
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178mm) below grade level.
The 7" (178mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
TYPICAL BASEMENT INSTALLATION
Figure 21
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet
of maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
Firestop at
Ceiling Level
Firestop at
Ceiling Level
VENTING FIREPLACE - TOP (continued)
LP and Nat models
LP and Nat models
LP and Nat models
25663-0-0309 Page 17
Figure 24
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL
HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF
FIREPLACE
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent termination
will be centered (if possible) between two (2) studs. This will avoid any
extra framing. All vent kit pipes should be assembled on the unit after the
Cutting the Hole (Figures 24)
through the exterior wall of the house can be cut. This hole must be 10"
(254mm) high x 10" (254mm) wide with its center line determined by the
amount of vertical rise and horizontal run of the termination. See Figure
24. When locating the hole it must be noted that the bottom of the cap
must be 12" (305mm) above the ground level, and top of the cap must
be no less than 18" (457mm) below a combustible projection, and no
closer than 9" (229mm) to any wall running parallel to vent termination.
See Figure 25.
LP and Nat models
10”
(254mm)
10”
(254mm)
MAXIMUM HORIZONTAL
RUN WITH NO VERTICAL
RISE AND 90° ELBOW
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
minimum
Figure 25
Figure 26
FIREPLACE
SERIES
HARD ELBOW DIMENSIONS
"A" "B" "C"
DVP36FP 43-1/2"
(1105mm)
4"
(102mm)
6"
(152mm)
FIREPLACE
SERIES
FLEX PIPE 90 DEGREE BEND
"A" "B" "C"
36FP 45"
(1143mm)
4-1/2"
(114mm)
6-1/2"
(165mm)
LP and Nat models
LP and Nat models
25663-0-0309Page 18
Installation Instructions
starting the installation.
IMPORTANT SAFETY INFORMATION
outside. The termination kit MUST NEVER be connected to
-
pliance or any other appliances.
rigid vent pipe section(s). DO NOT connect two sections of
the use of approved connectors.
-
sence of local codes, with the National Fuel Gas Code, ANSI
Z223.1 (in the United States) or with the current installation
code CAN/CGA B149 (in Canada).
Comfort Systems, Inc. DVVK-4FV termination kit shall be
used. See PARTS LIST/ILLUSTRATIONS section for vent
wall straps. Vertical runs must be supported every 3 feet us-
ing wall straps. Slip wall straps loosely on to pipe. Attach
installer provided straps to framing members using nails or
screws.
person. Inspect the external vent cap on a regular basis to
-
spect entire venting system to ensure proper function.
Termination Cap clearances.
This vent kit may be installed as an OEM installation in a manufactured home (USA only) or mobile
home and must be installed in accordance with the manufacturer’s instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH.
CAUTION
All Fireplaces listed for use with the DVVK-4FV will operate safely when installed in accordance with this instruction manual. Read
Report damaged parts to your dealer.
WARNING
Any common venting of the gas appliance using the DV vent kit with other gas appliances is not allowed. Do not connect this appli-
WARNING
WARNING
Always maintain minimum clearances around vent systems. The minimum clearance to combustibles for horizontal runs of vent pipe
-
mination. The vent above the roof must terminate vertically.
WARNING
25663-0-0309 Page 19
PRE-INSTALLATION INFORMATION:
Items Required For Installation:
Tools Building Supplies
Phillips Screwdriver
Hammer
Saw and/or saber saw
Level
Measuring Tape
Electric Drill and Bits
Pliers
Square
Tin Snips
Framing Materials
Wall Finishing Materials
Caulking Material (Noncombustible)
Support Strap supplies
Before You Start:
off what will not be needed.
-
sion kits. The extension kits include connection hardware.
WARNING
Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches (305mm) above the
roof.
WARNING
-
WARNING
WARNING
Any horizontal run section must have a 1/4” rise for every one (1) foot of run towards the vent termination. Never allow the vent pipe
-
gree bends, but must terminate vertically.
CAUTION
-
cally.
WARNING
CAUTION
Vent connections should overlap a minimum of 1” for proper sealing.
CAUTION
vent runs remain true.
INSTALLATION NOTE:
25663-0-0309Page 20
1. Unpack vent components and check all items for shipping
damage.
2. For this venting system to operate as designed it is depen-
dent on the use of all parts and procedures detailed in these
instructions. Failure to follow these instructions may poten-
tially affect the performance of this vent system and the at-
tached appliance.
Install the adapter collar with the screws removed from the
-
ditional information on the vent collar removal and installa-
tion.
-
ing must measure a minimum of 9-1/2” x 9-1/2” square. See
Figure 27.
5. Next, determine the location for the cutout in the roof open-
ing. This opening must be large enough to provide a mini-
mum 1” air space clearance from the vertical vent pipe to any
combustible framing.
6. Install the Firestop/Thimble assembly to the framed opening
in the ceiling using common nails or screws.
Note: The thimble assembly is adjustable up or down as
-
-
sembled.
9. Install the spring spacers provided around the 4” diameter
-
-
place collar. See Figure 28.
NAILS
(4) REQ'D.
THIMBLE
FIRESTOP
CEILING FRAMING
9½”Min.
(241mm)
9½” Min.
(241mm)
NOTE: ADDITIONAL
HOLES FOR ADJUSTING
THIMBLE UP OR DOWN
AS NEEDED
FLEX OUTER
AIR INTAKE PIPE
SPACER SPRINGS
FLEX FLUE PIPE
Figure 27 Figure 28
SPACER SPRINGS
4" FLEX
VENT PIPE
12”
305mm
12”
305mm
12”
305mm
12”
305mm
This manual suits for next models
19
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