Empire Comfort Systems DVL25FP32 Series Quick start guide

Page 1
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
 -
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
 
 
not use any phone in your building.
 
     
from a neighbor’s phone. Follow the
gas supplier’s instructions.
 

— Installation and service must be per-
     
agency or the gas supplier.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other

HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
If not installed, operated and maintained
in accordance with the manufacturer’s
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
INSTALLATION INSTRUCTIONS
AND OWNER’S MANUAL
DIRECT VENT GAS
FIREPLACE MODEL SERIES:
DVL25FP32(N,P)-2 DVL25FP72(N,P)-2
DVL33FP32(N,P)-2 DVL33FP72(N,P)-2
LOFT FIREPLACE
GAS-FIRED
UL FILE NO.
MH45034

30369-18-0619Page 2
TABLE OF CONTENTS
Important Safety Information..........................................................................................................3
Safety Information for Users of Propane Gas ................................................................................4
Introduction.....................................................................................................................................5
Specications .................................................................................................................................6
Fireplace Dimensions.....................................................................................................................7
Clearances .....................................................................................................................................8
Locating Fireplace..........................................................................................................................9
Gas Supply...................................................................................................................................10
Installation .............................................................................................................................11 - 13
Vent Systems ...............................................................................................................................14
Vertical Termination ......................................................................................................................15
Venting Fireplace - Top......................................................................................................... 16 - 18
Examples - Top Vent Run.............................................................................................................19
Termination Clearances................................................................................................................20
Vent Clearances...........................................................................................................................21
Vent System Identication............................................................................................................22
Framing and Finishing.......................................................................................................... 23 - 24
Horizontal Termination..................................................................................................................25
Vertical Termination .............................................................................................................. 26 - 27
Alternate On/Off Switch Installation..............................................................................................28
Surround Panel Installation ..........................................................................................................29
Optional Blower Accessory Information........................................................................................30
Optional Decorative Glass Placement..........................................................................................31
Operating Instructions ..................................................................................................................32
Standing Pilot Lighting Instructions ..............................................................................................33
Standing Pilot Wiring....................................................................................................................34
Standing Pilot Troubleshooting.....................................................................................................35
IPI Electronic System Operating Instructions...............................................................................36
IPI Electronic System Wiring Diagram .........................................................................................37
Intermittent Pilot Lighting Instructions ..........................................................................................38
Intermittent Pilot Control System Troubleshooting ............................................................... 39 - 41
Maintenance and Service..................................................................................................... 42 - 43
Glass Door And Barrier Screen Installation..................................................................................44
Important Safety Information - Installer ........................................................................................45
Important Safety Information - Homeowner .................................................................................46
Accessories..................................................................................................................................47
Parts View ....................................................................................................................................48
Parts List ......................................................................................................................................49
Master Parts Distributor List.........................................................................................................50
How To Order Repair Parts ..........................................................................................................50
Warranty Terms ............................................................................................................................51
SECTION PAGE

30369-18-0619 Page 3
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE:Addresses practices not related to personal injury.
 
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
 
they are in the same room as the appliance.
 
placed on or near the appliance.
 
proper operation should be maintained.
 

        

vapor and liquids.
       
(wood, coal, paper or cardboard etc.) be used in
this appliance.
 
be obstructed in any way.
      
when they are in the same room as the appliance.
Toddlers, young children, and others may be sus-
ceptible to accidental contact burns. A physical
barrier is recommended if there are at-risk individ-

or stove, install an adjustable safety gate to keep
toddlers young children, and other at-risk individ-
uals out of the room and away from hot surfaces.
 
the hot viewing glass is provided with this appli-
ance and shall be installed for the protection of
children and other at-risk individuals.
 
be replaced with the manufacturer’s barrier for
this appliance.
      
servicing an appliance must be replaced prior to
operating the appliance.
 

draperies.
 
the appliance must be replaced prior to operating

service person.
 
 
 Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
 

      
installation codes and the requirements of the gas
supplier.
  keep the appliance area clear and free from

vapors and liquids.
  examine venting system periodically and replace
damaged parts.
 make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
 
is ceramic glass. If the glass is cracked or damaged
in any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list
on page 40 for ordering.
 
      
technician to inspect the heater and to replace any
part of the control system and any gas control which
has been under water.
 
an appliance must be replaced prior to operating
the appliance.
IMPORTANT SAFETY INFORMATION

30369-18-0619Page 4
Some people cannot smell well. Some people cannot smell

you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the
gas odor or their minds are on something else. Thinking about
smelling a gas odor can make it easier to smell.
The odorant in Propane Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odorant.
Odorants in Propane Gas also are subject to oxidation.
This fading can occur if there is rust inside the storage tank or
in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That will
take some of the odorant out of the gas, reducing its odor intensity.
Propane Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious
leak. Immediately go into action as instructed earlier.
-
sions. In its natural state, propane is odorless and colorless.
You may not know all the following safety precautions which
can protect both you and your family from an accident. Read
them carefully now, then review them point by point with
the members of your household. Someday when there may
not be a minute to lose, everyone’s safety will depend on
knowing exactly what to do. If, after reading the following
information, you feel you still need more information, please
contact your gas supplier.
•  Your local
Propane Gas Dealer can give you a “Scratch and Sniff” pam-
phlet. Use it to nd out what the propane odor smells like. If
you suspect that your Propane Gas has a weak or abnormal
odor, call your Propane Gas Dealer.
• If you are not qualied, do not light pilot lights, perform ser-
vice, or make adjustments to appliances on the Propane
Gas system. If you are qualied, consciously think about the
odor of Propane Gas prior to and while lighting pilot lights or
performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the Propane Gas odor. Do not try to
light pilot lights, perform service, or make adjustments in an
area where the conditions are such that you may not detect
the odor if there has been a leak of Propane Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade.
If such conditions are suspected to exist, a periodic sniff test
of the gas is advisable. If you have any question about the
gas odor, call your Propane Gas Dealer. Aperiodic sniff
test of the Propane Gas is a good safety measure under
any condition.
• If, at any time, you do not smell the Propane Gas odorant and
you think you should, assume you have a leak. Then take the
same immediate action recommended above for the occasion
when you do detect the odorized Propane Gas.
• If you experience a complete “gas out,” (the container is un-
der no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having it
relled before it is completely empty.
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• Propane Gas is heavier than air and may settle in low areas
such as basements. When you have reason to suspect a gas
leak, keep out of basements and other low areas. Stay out
until reghters declare them to be safe.
• Use your neighbor’s phone and call a trained Propane Gas
service person and the re department. Even though you may
not continue to smell gas, do not turn on the gas again. Do
not re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained Propane Gas service people should repair the leak,
then check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
PROPANE GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas.
That’s your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF PROPANE GAS

30369-18-0619 Page 5
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with the replace.
3. Installer should show owner how to start and operate the
replace.
This direct vent gas replace is designed to operate with all
combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
WARNING
This unit is not for use with solid fuels.

This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z.21-50/CSA 2.22 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace and shall
be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure
compliance with local codes-including permits and inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.

Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term “qualied agency”
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
Commonwealth of Massachusetts: The installation must be
made by a licensed plumber or gas tter in the Commonwealth
of Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
WARNING

        
        
carbon monoxide poisoning.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for proper
orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper
orice for location.
Preparation
This direct vent gas replace and its components are tested and
safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specically
check glass condition. Do not install unit with damaged, incomplete,
or substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benet and safety. Failure to follow them will void your
warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the optional decorative glass or glass
door assembly.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
NOTICE: Prior to operating this unit, be sure to clean the
interior porcelain coated liner panels and glass door with a
soft clean cloth. Due to normal manufacturing processes,
       
present and should be removed. When cleaning, do not use
abrasives on the porcelain liners or the glass door assembly.
INTRODUCTION

30369-18-0619Page 6
SPECIFICATIONS
DVL25FP(3,7)2L MODELS Propane Natural
Input - Btu/hr Maximum 19,000 18,000
Btu/hr Minimum 15,000 13,000
KWH - (Maximum) 5.6 5.3
(Minimum) 4.5 3.9
Orice #55 (.052) 2.10mm
Air Shutter Opening 1/4” CLOSED
DVL33FP(3,7)2L MODELS Propane Natural
Input - Btu/hr Maximum 23,000 23,000
Btu/hr Minimum 18,000 16,000
KWH - (Maximum) 6.67 6.67
(Minimum) 5.3 4.7
Orice 1.45mm #42 (.0935)
Air Shutter Opening FULL OPEN 1/8”
NOTICE: Air shutter settings are factory minimum settings. Some
venting congurations may require minor air shutter adjustments for
optimum performance.
REMOTE CONTROL
OPTIONS & ACCESSORIES Description
FRBC
Millivolt Battery Remote ON/OFF
FWS-1 Millivolt Wall Switch
VENTING OPTIONS Description
DVVK-4TSP
Top vent kit (horizontal) - 4 1/2”
to 6” (114.3mm to 152mm) wall
thickness
DVVK-4TP
Top vent kit (horizontal - 8” to 12”
(203mm to 305 mm) wall thickness
DVVK-4VP Vertical vent kit
DVVK-4FRE
Horizontal ex vent kit (round cap)
DVVK-4RE Horizontal round termination (wall
thickness up to 11 7/16”)
DV822 Vinyl siding kit for DVVK-4RE
DVVK-4F Horizontal ex vent kit
DVVK-4FREVS Horizontal ex vent kit for vinyl
siding applications

Part Number Description Used On Valve Type
28783 Propane to Nat. DVL25FP32 MV
28785 Nat. to Propane DVL25FP32 MV
29196 Propane to Nat. DVL25FP72 IP
29198 Nat. to Propane DVL25FP72 IP
28784 Propane to Nat. DVL33FP32 MV
28786 Nat. to Propane DVL33FP32 MV
29197 Propane to Nat. DVL33FP72 IP
29199 Nat. to Propane DVL33FP72 IP
BARRIER
 Description
4 Sided Contemporary - Stainless Steel
Top And Bottom, Black Sides
DFQ25M4BLSS
Stainless Steel, Black, for use on DVL25FP models
DFQ33M4BLSS
Stainless Steel, Black for use on DVL33FP models
4 Sided Traditional Black
DFQ25M4BL Black for use on DVL25FP models
DFQ33M4BL Black for use on DVL33FP models
SURROUND Description
Surrounds for use with Decorative Fronts
DS2566BL
Decorative Metal Frame for Fireplace,
4-sided, 1 piece. For use on DVL25FP
Models
DS3366BL
Decorative Metal Frame for Fireplace,
4-sided, 1 piece. For use on DVL33FP
Models
For additional information on decorative accessories, refer to page 47.
FIREPLACE BARRIER SCREENS
Screen Model Description Models Used On
DFB25R(BL,HP,SS)
Eclipse
Barrier Front,
Matte Black,
Hammered
Pewter,
Stainless Steel
DVL25FP
DFB33R(BL,HP,SS)
Eclipse
Barrier Front,
Matte Black,
Hammered
Pewter,
Stainless Steel
DVL33FP
DFQ25M4(BL,BLSS)
Barrier
Surround - Black,
Stainless Steel
DVL25FP
DFQ33M4(BL,BLSS)
Barrier
Surround - Black,
Stainless Steel
DVL33FP
NOTICE: A rescreen is required for operation of the appliance, but
are sold separately. Follow the instructions that come with your re-
screen for proper installation.

30369-18-0619 Page 7
FIREPLACE DIMENSIONS
2 3/8”
K
I
G
F
J
5 7/8”
INTAKE
6 5/8” DIA. FLUE
4” DIA.
A
E
DB
F
1 5/8”
H
C
2 3/8”
L
O
M
N
Figure 1
When planning a replace installation, it’s necessary to determine:
• The vent system conguration to be used.
• Gas supply piping.
• Whether optional accessories - devices such as a wall
switch, blower or remote control - are desired.
• Electrical supply requirements for optional blower.
•
Properly framed opening size required for installation of the
replace.
D
E
Figure 2
MINIMUM COMBUSTIBLE FRAMING DIMENSIONS
MODEL NO. A B C D E
DVL25FP 32 1/4” 29” 15 7/8” 21” 4” MINIMUM
DVL33FP 35 1/4” 32” 17 3/8” 22 3/4” 4” MINIMUM
DV FIREPLACE DIMENSIONS
MODEL NO. A B C D E F G H I J L M N O
DVL25FP 37 1/2” 26” 14 1/4” 10 7/16” 25 1/4” 12 7/8” 17” 20 1/8” 27” 6 7/8” 18 3/4” 29” 24 3/16” 2” 31 3/8”
DVL33FP 40 1/2” 29” 16 3/4” 13 7/16” 28 1/4” 14 3/8” 18 7/8” 23 1/8 30” 8 1/2” 20 1/4” 32” 27 3/16” 2” 34 3/8”
NOTICE: Dimensions shown with DF(25,33)M4 series surrounds.

30369-18-0619Page 8
CLEARANCES
COMBUSTIBLE
FRAMING
ALLOWED
12" MIN.
CLEARANCE TO
COMBUSTIBLES
REQUIRED
NON-COMBUSTIBLE
FINISHING
MATERIALS ONLY
NON-COMBUSTIBLE
SUPPORT HEADER
RECOMMENDED
FRAMING BRACKETS
SECURE UNITWITH
TWO SCREWS THROUGH
EACH FRAMING BRACKET
NOTE: IF STANDOFF SPACERS ARE
REMOVED, ALL COMBUSTIBLE
CLEARANCES MUST BE MAINTAINED
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the replace. The ow of heat can
ignite combustibles.
The non-combustible support header recommended in Figure 5
could be a metal stud that is tied in horizontally above the unit.
This optional header may take the place of the two top standoff
spacers. If the standoff spacers are not used, the combustible
above the replace must still remain at the minumum combustible
clearance opening heights as indicated by Figure 2, page 7.
Mantel Clearance
The minimum clearance to a combustible mantle is 25” from the
top of the replace top as illustrated in Figure 4.
6 1/2"
MINIMUM CLEARANCE TO PERPENDICULAR
COMBUSTIBLE SIDE-WALL
(FROM EDGE OF DOOR FRAME)
3"
MIN
3"
MIN
3"
MIN
TOP VIEW
NON-COMBUSTIBLE AREA
TO SIDES AND BACK OF FIREPLACE
Figure 3
3" MIN. CLEARANCE
ABOVE VENT SYSTEM
1" MIN. CLEARANCE
FROM FRAMING TO
VENT SYSTEM
25" MIN.
DISTANCE FROM
TOP OF FIREPLACE
TO CEILING OR
COMBUSTIBLE MANTEL
12" MIN
NON-COMBUSTIBLE
3" MIN. CLEARANCE
TO COMBUSTIBLES
FROM BACK OF
FIREPLACE
TOPSTANDOFF
SPACER
NON-COMBUSTIBLE
AREA (SHADED)
Figure 5
Figure 4
NOTE: Framing brackets can be attached to sides of replace
in one of two positions. Screw the framing brackets to the front
set of pilot holes if securing brackets over nished wall materials.
Or, attach the framing brackets to the rearward set of pilot holes
when securing unit to framed opening. See Figure 9.

30369-18-0619 Page 9
Figure 6
NOTICE: Island (C) and Room Divider (D) installation is possible
as long as the horizontal portion of the vent system (H) does not
exceed 20 feet with a minimum vertical run of 8 feet. See details
in Venting Section.
When you install your Direct Vent Fireplace in (D) Room divider or
(E) Flat on wall corner positions, a minimum of 6 inches clearance
must be maintained from the perpendicular wall and the front edge
of the appliance.
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
A
B
C
D
E
F
H
H
H
LOCATING FIREPLACE

30369-18-0619Page 10
Figure 7
The gas pipeline can be brought in through the right or left side of the
appliance. The replace has a Flexline with shutoff valve attached
to the right side of the valve when facing the unit. See Figures 7
and 8. Consult the current National Fuel Gas Code, ANSI Z223.1
CAN/CGA-B149 (.1 or .2) installation code.
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" 14.0"
Propane Gas 10.8" 11.0" 14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
Propane Gas 10.0"
NOTICE: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
NOTICE:Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45Assembled FlexibleAppliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The Commonwealth of Massachusetts requires
that a exible appliance connector cannot exceed three feet in length.
Recommended Gas Pipe Diameter
Pipe
Length
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Natural Propane Natural Propane
0-10ft
0-3m
1/2"
12.7mm
3/8"
9.5mm
1/2"
12.7mm
3/8"
9.5mm
11-40ft
4-12m
1/2"
12.7mm
1/2"
12.7mm
5/8"
15.9mm
1/2"
12.7mm
41-100ft
13-30m
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
1/2"
12.7mm
101-150ft
31-46m
3/4"
19mm
1/2"
12.7mm
7/8"
22.2mm
3/4"
1.9 mm
GAS SUPPLY
Installing the Main Gas Shut-Off
Each appliance should have its own manual gas shut-off.
A manual main gas shut-off should be located in the vicinity of the
unit. Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.

be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with

NOTICE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to
provide a 1/8" test point up stream of the control.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of
1/2 psig (14" w.c.) (3.5 kPa) on the replace gas valve, it will result
in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural Gas valves have a built-in pressure
regulator in the gas valve. Natural Gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane Gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
RIGHT SIDE OF FIREPLACE
GAS FLEX LINE WITH
SHUTOFF VALVE
(PROVIDED)
FRONT OF
FIREPLACE
SURROUND
OPTIONAL ON/OFF
SWITCH LOCATION
Figure 8

30369-18-0619 Page 11
INSTALLATION
To begin, remove the glass door by releasing the 2 spring latches
at the top, and 2 spring latches at the bottom of the door frame.
Check to make sure there is no hidden damage to the unit. Take
a moment to plan out the gas, venting and electrical route. It is
best to start with the gas line rst, followed by the vent system and
electrical supply requirements.
Attention: If installing the optional FBB8 Blower Kit, it is recom-
mended that it be installed in the replace before completing in-
stallation of the replace.
This replace requires no hearth extension. Combustible material
on the oor may be installed up to the replace.
Install the replace without the Surround panels attached and
make all gas, venting and electrical connections.
To complete the installation, install the Surround panel assembly.
Refer to the instructions included with the surround panel kit to
install properly.
Framing and Finishing
1. Choose unit location.
2. Frame out opening for replace as shown in Figures 2
through 5 and install nished wall surface over framing prior
to setting replace into opening and securing unit.
3. The replace should be installed on a metal or wood panel
extending the full width and depth of the appliance. The verti-
cal dimensions in Figure 2 must be adjusted when a metal or
wood panel is placed beneath the appliance.
4. Install the side Framing brackets (1 per side) using the pi-
lot holes provided behind the side anges on the replace
outer wrap. Two setback locations are provided for locating
the framing brackets depending on which decorative surround
is to be installed. See Figures 9a and 9b. The pilot holes in
the forward position should be used if installing the replace
after the nished wall surface is present. The rearward hole
position should be used to install the replace directly to the
framed opening, prior to installing the nish wall surface.
The framing bracket locations are based on using 1/2” thick sur-
face nishing materials over the framing. See Figure 9.
NOTE: If installing the framing brackets over the nished face wall
surface, be sure you leave access for installing the venting com-
ponents at the sides or rear of the framed out structure.
Note: Use Figure 9a to locate the nailing anges if installing a
DS(25,33)66BL surround accessory. Use Figure 9b to locate
the nailing anges if installing a DF(25,33)M4 series surround
accessory.
5. Secure unit to wall opening with common screw type fasten-
ers. See Figures 5 and 9.
6. Maintain combustible clearances as shown by Figures 2
through 5.
Figure 9bFigure 9a
FRAMING
BRACKET FINISHED
WALL SURFACE
3/8”
SET-BACK
FLANGE
TO REAR
USE REAR
PAIR OF
HOLES
TABS TO REAR
FRAMING
MEMBER
FOR 3/8” SET-BACK
FRAMING
BRACKET FINISHED
WALL SURFACE
7/8”
SET-BACK
FLANGE
TO FRONT
USE FRONT
PAIR OF HOLES
TABS TO REAR
FRAMING
MEMBER
FOR 7/8” SET-BACK

30369-18-0619Page 12
INSTALLATION (CONT'D)
7. Prior to installing the Fireplace, hand bend the two (2) Top
Framing Spacers into triangles as shown in Figure 10. To at-
tach the outer leg of the standoffs, remove one (1) screw from
the front of the outer top ange of the replace, then re-instal
the same screw through the tab of the top standoff spacers
into the outer top to secure. See Figure 10.
Note: A combustible header may rest on top of the top stand-
off spacers. Screws may be installed through the top of the
standoff spacers and into the header to add stability of the
spacer if desired.
8. Non-combustible headers may be used above the replace
to maintain structural integrity, providing sufcient backing for
non-combustible nishing materials.
9. Because of the close proximity of the vent system to the head-
er framing, it is recommended that a combustible header be
turned upright to provide the 1” minimum clearance required
to vent pipe. See page 7, Figure 2.
10. The nished wall surface materials must be non-combustible
for a distance of at least 12” above the top of the replace
outer cabinet.
11. It is recommended that the Junction Box be installed and
properly wired whether or not the optional blower accessory
is installed. Caution: Wiring must be performed by a qualied
electrician.
Vent Pipe Clearance
NOTE: Maintain one inch (1”) of clearance around vertical vent
pipe. See Figure 11. For horizontal vent, maintain a minimum 1”
clearance to the bottom and sides of the vent, and 3” clearance to
combustibles above the vent pipe. See Figure 12.
WARNING

air inlet/outlet openings in any manner. Provide adequate
clearances around air openings.
CAUTION
       
framing requirements, methods, and wall covering details
prior to framing construction.
NOTICE: If the joints between the nished wall and the replace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Surround Installation
To complete the installation of the Loft replace, a Surround Kit
specically designed for use with these replaces must be in-
stalled prior to use. Surround options shown on page 38 are avail-
able from your dealer. Follow the instructions included with the
Surround Kit for proper installation.
TopofVent
Combustibles NOT
allowed in shaded
area
1"
1"
3"
(25 mm)
7” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
Figure 12
1” MINIUM AIR SPACE
CLEARANCE AROUND
VENT PIPE
VENT PIPE
Figure 11
Figure 10
BEND FRAMING SPACERS
UP AND FORM INTO
TRIANGULAR SHAPE.
REMOVE (1) SCREW AT
FRONT EDGE OF TOP
FLANGE, THEN USE THIS
SAME SCREW TO LOCATE
OUTER LEG OF TOP
STANDOFF TO THE
FIREPLACE.
ATTACH JUNCTION
BOX AS SHOWN
WITH (2) SCREWS
PROVIDED.
POWER TO JUNCTION BOX

30369-18-0619 Page 13
INSTALLATION (CONT'D)
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
(REQUIRES 24” VERTICAL RISE)
“A”
“C”
“B”
9” (229mm)
MINIMUM
VENT
CAP
“D”
6” (152mm)
MINIMUM
WALL FIRESTOP/
THIMBLE
1” (25.4mm)
MINIMUM
Dim. DVL25FP DVL33FP
A 37-13/16” 42-11/16”
B 26-3/4” 30-3/16”
C 14-1/16” 15-5/16”
D53-1/2” 60-3/8”
Figure 14
Optional Blower Accessory
The Loft replace may be equipped with an optional FBB8 blower
accessory. See page 38.
The blower accessory may be installed at any time before or af-
ter installation of the replace providing that the junction box has
been properly pre-wired and secured to the right hand side of the
replace outer wrap. See Figures 10, 43 and 44.
Caution: Wiring must be performed by a qualied electrician.
NOTE: For shipping purposes, the junction box is installed on the
inside of the outer replace wrap. It is secured with (2) screws on
the side of the replace. Once removed from the side of the re-
place, wiring to the junction box and receptacle can be performed.
Re-install the junction box assembly to the side of the replace so
that the receptacle faces inward. See page 11, Figure 10.
VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
(REQUIRES 24" VERTICAL RISE)
90º ELBOW “A”
PIPE
LENGTH
VENT CAP
WALL FIRESTOP/
THIMBLE
“C”
“B”
"A" "B" "C"
6" 11 1/4" to 12 3/4"
(286 mm to 324 mm)
4 3/4" to 6 1/4"
(121 mm to 159 mm)
9" 14 1/4" to 15 3/4"
(362 mm to 400 mm)
7 3/4" to 9 1/4"
(197 mm to 235 mm)
12" 17 1/4" to 18 3/4"
(438 mm to 476 mm)
10 3/4" to 12 1/4"
(273 mm to 311 mm)
Figure 13

30369-18-0619Page 14
 
 
 
 
 
 
 
 
 
VENT SYSTEMS
INSTALLING THE VENT SYSTEM
Vent System Installation Precautions
Before starting installation of vent kits, the installer should read
these instructions and the Vent Kit Instructions to ensure that a
proper vent installation is completed. Consult your local Building
Codes before beginning the installation.
WARNING

to the outside and must never be attached to a chimney
serving a separate solid fuel burning appliance. Each gas
appliance must use a separate vent system. Common vent
systems are prohibited.
Vertical Venting
The inlet and exhaust vent pipes must be connected to the
proper collars on the unit and to the termination cap or the unit
will not operate.
WARNING
Major U.S. building codes specify minimum chimney and/or
vent height above the roof top. These minimum heights are
necessary in the interest of safety. See Figures 13 and 14 for
minimum heights, provided the termination cap is at least 2

NOTE: This also pertains to vertical vent systems installed on the
outside of the building.
Connecting the Vent Pipe
CAUTION
Sharp edges. Always use gloves when installing.
THE FOLLOWING VENT SYSTEMS ARE ACCEPTABLE FOR USE WITH THE DVL(25,33)FP SERIES FIREPLACES:
See pages 15 - 17 for termination venting information. Refer to the vent kit instruction for additional installation requirements.

30369-18-0619 Page 15
Vertical Through the Roof Applications
The Gas Fireplace has been approved for:
a) Vertical installations up to 40 feet in height (bottom of replace
to cap).
b) Two sets of 45-degree elbow offsets (bends in exvent) within
the vertical installation. From 0 to a maximum of 8 ft. of vent
pipe can be used between elbows.
c) Wall straps must be used to support offset pipe every 4'.
This application will require that you rst determine the roof pitch
and use the appropriate venting components.
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the
elements for corrosion. These will appear as rust spots or
streaks and, in extreme cases, holes. These components should
immediately be replaced.
2. Remove the cap and shine a ashlight down the vent. Remove
any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water
droplets forming in the ex venting and subsequently dripping
out at joints or seams. Condensate can cause corrosion of caps,
pipe and ttings. It may be caused by having excessive lateral
runs, or having exterior portions of the system exposed to cold
weather.
4. Inspect joints to verify that no pipe sections or ttings have been
disturbed and, consequently, loosened. Also, check mechanical
supports, such as wall straps or plumbers’ tape for rigidity.
Determining Minimum Vent Height Above the Roof.
WARNING
Major U.S. building codes specify minimum chimney and/or
vent height above the roof top. These minimum heights are


ROOF PITCH H (Min.)
Flat to 6/12 12" (305 mm)
6/12 to 7/12 15" (381 mm)
Over 7/12 to 8/12 18" (457 mm)
Over 8/12 to 16/12 24" (610 mm)
Over 16/12 to 21/12 36" (914 mm)
Figure 15
Note that for steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep
pitched roofs, and other similar factors can result in poor draft, or
down-drafting. In these cases, increasing the vent height may solve
this problem.
MIN.
12" MIN.
24"
24"
MIN.
C
L
Figure 16
When terminating the vent cap near an exterior wall or overhang,
maintain minimum clearances as shown in Figure 14.
VERTICAL TERMINATION

30369-18-0619Page 16
To Use the Vent Graph - See Figure 17
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is 35 feet,
the horizontal run to the outer wall ange must not exceed
6.5 feet.
EXAMPLE B:
If the vertical dimension from the oor of the unit is
6.8 feet, the horizontal run to the outer wall ange must not
exceed 14.5 feet.
SPECIAL NOTE: For each 45-degree elbow installed in
the horizontal run, the length of the horizontal run MUST
be reduced by 18" (457 mm). This does not apply if the 45
degree elbows are installed on the vertical part of the vent
system. Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45-degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45-degree elbows permitted per
side wall installation is two (2). These elbows can be installed
in either the vertical or horizontal run.
NOTE: On vertical venting the rst elbow does not get counted.
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Figure 17
Venting Graph (Dimensions in Feet)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
B
A
TOP EXIT- VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT
TO THE CENTER OF THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
MINIMUM HEIGHT
FOR 90° ELBOW
CONNECTION
HORIZONTAL RUN
BOTTOM OF FIREPLACE
VENTING FIREPLACE - TOP

30369-18-0619 Page 17
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
FIRESTOP AT
CEILING LEVEL
Figure 19
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed
as total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in
Figures 17 and 26 is 20 feet (6.1 m).
Attention: Refer to Figure 21 for additional venting requirements.
FIRESTOP AT
CEILING LEVEL
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART
Figure 20
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305 mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178 mm) below grade level.
The 7" (178 mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window
well with adequate and proper drainage to be installed around
the termination area.
457 mm 18”.2 ()
MINIMUM
35 3/4”
(908MM)
MINIMUM
76 mm 3”.2 ()
MINIMUM
COMBUSTIBLE
PROJECTION
PIPE
STRAP
304.8 mm (12”)
ABOVE GRADE
32 3/4” (REF.)
(832mm)
TYPICAL BASEMENT INSTALLATION
Figure 18
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet of
maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
VENTING FIREPLACE - TOP (CONT'D)

30369-18-0619Page 18
VENT CAP
9” (229mm) minimum
TO SIDE WALL
Figure 22
Figure 23
VENTING FIREPLACE - TOP (CONT'D)
SEE CHART FOR
PERMISSIBLE
“H” AND “V”
DIMENSIONS
A
CENTER OF ELBOW
STRAIGHT OUT
(MINIMUM)
10”
(254mm)
C
B
V
C
B
H
11”
(279mm)
BOTTOM OF
FIREPLACE
2 FOOT MIN.
VERTICAL PIPE
FIREPLACE
SERIES
HARD ELBOW DIMENSIONS
"A" "B" "C" "D"
DVL25FP
49 1/4”
(1,250
mm)
4 1/2”
(114 mm)
6 1/2”
(165 mm)
9 1/8”
(232 mm)
DVL33FP
52 1/4”
(1,327
mm)
4 1/2”
(114 mm)
6 1/2”
(165mm)
9 1/8”
(232 mm)
FIREPLACE
SERIES
FLEX PIPE 90 DEGREE BEND
"A" "B" "C" "D"
DVL25FP
49 1/4”
(1,250
mm)
4 1/2”
(114 mm)
6 1/2”
(165 mm)
9 1/8”
(232 mm)
DVL33FP
52 1/4”
(1,327
mm)
4 1/2”
(114 mm)
6 1/2”
(165 mm)
9 1/8”
(232 mm)
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE
ELBOW OFF TOP OF FIREPLACE
SEE FIGURE 17 VENTING CHART FOR PERMISSIBLE "H" AND
"V" DIMENSIONS.
Figure 21
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two (2) studs. This
will avoid any extra framing. All vent kit pipes should be assembled
on the unit after the unit is secured into the nal position.
Cutting the Hole
After the replace has been positioned in its permanent location,
the hole through the exterior wall of the house can be cut. This hole
must be 11" (279mm) high x 10" (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. See Figure 21. When locating the hole it must be noted
that the bottom of the cap must be 12" (305mm) above the ground
level, and top of the cap must be no less than 18" (457mm) below
a combustible projection, and no closer than 9" (229mm) to any
wall running parallel to vent termination. See Figures 27 and 28.
NOTE: A minimum 2’ vertical rise is required off the top of the


30369-18-0619 Page 19
Figure 24 Figure 25
EXAMPLES - TOP VENT RUN
24” MINIMUM CLEARANCE
TO COMBUSTIBLES
24”
H2
H1
V1
Example
H2= 2ft
2 - (90° + 90°)= 6ft
H= 8ft V= 15ft
3 ft (914 mm) H3- 1 ft (305mm) = 4 ft (122mm)
6 ft (1.83M)
21 ft (6.4M)
10 ft (3M) V =21ft (6.4M)
2’ MIN.
VERTICAL PIPE
Figure 26
RECESSED LOCATION
OUTSIDE CORNER
INSIDE CORNER
“A”=COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“F”=COMBUSTIBLE 6” (152mm)
= NONCOMBUSTIBLE 6” (152mm)
BALCONY
WITH PERPENDICULAR SIDE WALL
BALCONY
WITH NO SIDE WALL
“C”=CLEARANCE FROM CORNER
IN RECESSED LOCATION
COMBUSTIBLE 9” (229mm)
NONCOMBUSTIBLE 2” (51mm)
“D”=MINIMUM WIDTH FOR BACK WALL
OF A RECESSED LOCATION
COMBUSTIBLE 38” (965mm)
NONCOMBUSTIBLE 24” (610mm)
“E”=MAXIMUM DEPTH OF 48” (1219mm)
FOR RECESSED LOCATION
“G”=COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“H”=COMBUSTIBLE 18” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
“I” = COMBUSTIBLE 12” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
Example:
H2 = 2ft
2 - (90°+90°) = 6ft
H = 8ft V = 15ft
Example:
H2 = 3ft (914mm) H3 - 1ft (305mm) = 4ft (122mm)
(90°+90°+90°) = 6ft (1.83M)
V1 = 21ft (6.4M)
H = 10ft (3M) V = 21ft (6.4M)

30369-18-0619Page 20
Termination clearance for buildings with combustible and noncombustible exteriors.
Vertical Sidewall Installations
Important! Minimum clearance between vent pipes and combustible materials is three (3") (76 mm) on top, and (1") (25 mm) on bottom
and sides.
Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that
the horizontal vent terminal is located ush to, or beyond the outcrop siding.
Information on Various Venting Routes and Components
Important: It is always best to locate the replace in such a way that minimizes the number of offsets and horizontal vent length.
Since it is very important that the venting system maintain its balance between the combustion air intake and the ue gas exhaust, certain
limitations as to vent congurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths
allowable.
The horizontal vent run refers to the total length of vent pipe from the ue collar of the replace to the face of the outer wall.
The maximum horizontal vent run is 20 feet (6.10 m) when the vertical vent rise is 8 feet (2.44 m). See Figure 17.
Venting terminals shall not be recessed into wall or siding.
Figure 27
RECESSED LOCATION
OUTSIDE CORNER
INSIDE CORNER
“A”=COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“F”=COMBUSTIBLE 6” (152mm)
= NONCOMBUSTIBLE 6” (152mm)
BALCONY
WITH PERPENDICULAR SIDE WALL
BALCONY
WITH NO SIDE WALL
“C”=CLEARANCE FROM CORNER
IN RECESSED LOCATION
COMBUSTIBLE 9” (229mm)
NONCOMBUSTIBLE 2” (51mm)
“D”=MINIMUM WIDTH FOR BACK WALL
OF A RECESSED LOCATION
COMBUSTIBLE 38” (965mm)
NONCOMBUSTIBLE 24” (610mm)
“E”=MAXIMUM DEPTH OF 48” (1219mm)
FOR RECESSED LOCATION
“G”=COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“H”=COMBUSTIBLE 18” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
“I” = COMBUSTIBLE 12” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
TERMINATION CLEARANCES