Empire Comfort Systems DVCD32FP30N-1 User manual
Page 1
INSTALLATION INSTRUCTIONS
AND
OWNER’S MANUAL
Direct Vent Zero Clearance Gas
Fireplace Heater
GAS-FIRED
EMPIRE
EMPIRE
Comfor t Systems
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MILLIVOLT
DVCD32FP30(N,P)-1
DVCD36FP30(N,P)-1
DVCD42FP30(N,P)-1
DIRECT IGNITION
DVCD32FP50N-1
DVCD36FP50N-1
DVCD42FP50N-1
UL FILE NO. MH30033
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
-
sult causing property damage, personal injury or
loss of life.
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
instructions.
-
plier.
permanently located, manufactured home (USA only)
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
serious illness.
WARNING
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
28365-2-0811Page 2
Section Page
TABLE OF CONTENTS
Important Safety Information ......................................................................................................................... 3
Safety Information for Users of LP Gas ......................................................................................................... 4
Requirements for Massachusetts .................................................................................................................. 5
Introduction .................................................................................................................................................... 6
Specications ................................................................................................................................................ 7
Fireplace Dimensions .................................................................................................................................... 8
Clearances .................................................................................................................................................... 9
Locating Fireplace ....................................................................................................................................... 10
Gas Supply .................................................................................................................................................. 11
Rear Vent Conversion ................................................................................................................................. 12
Special Vent System .................................................................................................................................... 12
Installation ............................................................................................................................................ 13 - 17
Venting Fireplace - Top ......................................................................................................................... 18 - 20
Examples - Top Vent Run ............................................................................................................................ 21
Venting Fireplace - Rear .............................................................................................................................. 22
Examples - Rear Vent Run .......................................................................................................................... 23
Termination Clearances ............................................................................................................................... 24
Vent Clearances .......................................................................................................................................... 25
Vent System Identication ........................................................................................................................... 26
Framing and Finishing .......................................................................................................................... 27 - 28
Horizontal Termination ................................................................................................................................. 29
DVVK-4RE Vent Kit Installation Instructions ......................................................................................... 30 - 32
DVVK-4F Flex Vent Instructions ........................................................................................................... 32 - 33
Vertical Termination .............................................................................................................................. 34 - 35
Log Placement (6 Log Set) .......................................................................................................................... 36
Log Placement (7 Log Set) .......................................................................................................................... 37
Operating Instructions .......................................................................................................................... 38 - 39
Standing Pilot Wiring Diagram ..................................................................................................................... 40
Standing Pilot Lighting Instructions ............................................................................................................. 41
Standing Pilot Troubleshooting .................................................................................................................... 42
Direct Ignition Wiring Diagram ..................................................................................................................... 43
Optional Remote Control ............................................................................................................................. 43
Direct Ignition Lighting Instructions .............................................................................................................. 44
Initial Start Up Gas Line Purge .................................................................................................................... 45
Direct Ignition Troubleshooting .................................................................................................................... 45
Direct Ignition Propane/LP Gas Conversion ......................................................................................... 46 - 47
Maintenance and Service ............................................................................................................................ 48
Master Part Distributor List .......................................................................................................................... 49
How To Order Repair Parts ......................................................................................................................... 49
Parts List ............................................................................................................................................... 50 - 51
Parts View ................................................................................................................................................... 52
FBB4 Optional Variable Speed Blower Installation ............................................................................... 53 - 54
Junction Box Wiring Installation Instructions ............................................................................................... 55
Optional Brick Liner Installation Instructions ................................................................................................ 56
Accessories ................................................................................................................................................. 57
Decorative Accessories ............................................................................................................................... 57
Appliance Service History ..................................................................................................................... 58 - 59
28365-2-0811 Page 3
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
and draperies.
QUALIFIED SERVICE PERSON. The appliance
materials, etc. It is imperative that control
codes and the requirements of the gas
supplier.
examine venting system periodically and
replace damaged parts.
from Empire. See parts list on Pages 50 - 51
for ordering.
technician to inspect the heater and to replace
any part of the control system and any gas
to operating the appliance.
installed on a metal or wood panel extending
the full width and depth of the appliance.
and light colored tile.
hazards of high surface temperatures and
ignition.
when they are in the same room as the
appliance.
and proper operation.
appliance.
in this appliance.
IMPORTANT SAFETY INFORMATION
28365-2-0811Page 4
SAFETY INFORMATION FOR USERS OF LP GAS
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible.Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist,
a periodic sniff test of the gas is advisable. If you have any
LP-Gas dealer. A
periodic sniff test of the LP-Gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the
same immediate action recommended above for the occasion
when you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is un-
der no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having it
relled before it is completely empty.
Some people cannot smell well. Some people cannot smell
you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the
gas odor or their minds are on something else. Thinking about
smelling a gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can lter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading
can occur if there is rust inside the storage tank or in iron gas
pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest
gas odor. If you detect any odor, treat it as a serious leak. Im-
mediately go into action as instructed earlier.
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
and explosions. In its natural state, propane is odorless and
information, you feel you still need more information, please
contact your gas supplier.
LP-GAS WARNING ODOR
That’s your signal to go into immediate action!
NO ODOR DETECTED - ODOR FADE
SOME POINTS TO REMEMBER
28365-2-0811 Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satised:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS. At the time of installation of the side wall
horizontal vented gas fueled equipment, the installing
plumber or gastter shall observe that a hard wired
carbon monoxide detector with an alarm and battery
back-up is installed on the oor level where the gas
equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented
gas fueled equipment. It shall be the responsibility of
the property owner to secure the services of qualied
licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space
or an attic, the hard wired carbon monoxide detector
with alarm and battery back-up may be installed on
the next adjacent oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of
installation, the owner shall have a period of thirty
(30) days to comply with the above requirements;
provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVEDCARBONMONOXIDEDETECTORS.Each
carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720
and be ANSI/UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at
a minimum height of eight (8) feet above grade directly
in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2)
inch in size,
CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the
side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of
248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented
gas fueled equipment installed in a room or
structure separate from the dwelling, building or
structure used in whole or in part for residential
purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENTVENTINGSYSTEM NOTPROVIDED.
When the manufacturer of a Product Approved
side wall horizontally vented gas fueled equipment
does not provide the parts for venting the ue
gases, but identies “special venting systems”,
the following requirements shall be satised by the
manufacturer:
1. The referenced “special venting system”
instructions shall be included with the appliance
or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions
for that system shall include a parts list and
detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or
equipment at the completion of the installation.
28365-2-0811Page 6
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card
supplied with the replace.
3. Installer should show owner how to start and operate the
replace.
This direct vent gas replace heater is designed to operate
with all combustion air being siphoned from the outside of the
building and all exhaust gases expelled to the outside of the
building. The information contained in this manual pertains
to all models and gas control systems unless otherwise
noted.
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33
and by Underwriters Laboratories as a Direct Vent Gas
Fireplace Heater and shall be installed according to these
instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
The replace, when installed, must be electrically grounded
in accordance with local codes or, in absence of local codes,
with the National Electric Code ANSI/NFPA 70 or Canadian
Electric code, CSA C22.1, if an external electrical source is
utilized.
These models may be installed in a bedroom or bed-sitting
room in the U.S.A. and Canada.
Installation and replacement of gas piping, gas utilization
equipment or accessories and repair and servicing of
equipment shall be performed only by a qualied agency.
The term “qualied agency” means any individual, rm,
corporation or company which either in person or through
a representative is engaged in and is responsible for (a)
the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment,
who is experienced in such work, familiar with all precautions
required and has complied with all the requirements of the
authority having jurisdiction.
The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas CodeANSI
Z223.1/NFPA54* Natural Gas and Propane Installation Code,
or CSA B149.1 in Canada. *Available from the American National
Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installed other than
as shown in these instructions or use with a type of gas
Important
All correspondence should refer to complete Model Number,
Serial Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in
the United States) it may be necessary to decrease the input
rating by changing the existing burner orice to a smaller size.
Generally, input should be reduced 4 percent for each 1000
feet above sea level. However, if the heating value of the gas
has been reduced, this general rule may not apply. Check
with local gas utility for proper orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in
Canada), check with local authorities.
Consult your local gas utility for assistance in determining
the proper orice for location.
Preparation
This direct vent gas replace and its components are tested
and safe when installed in accordance with this Installation
Manual. Report to your dealer any parts damaged in shipment,
specically check glass condition. Do not install unit with
damaged, incomplete, or substitute parts. Read all instructions
before starting installation and follow these instructions
carefully during installation to insure maximum benet and
safety. Failure to follow them will void your warranty and may
present a re hazard.
The warranty will be voided by, and the warranter disclaims
any responsibility for the following actions:
• Installation of any damaged replace or vent system
component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort
Systems, Inc.
• Improper positioning of the logs, glass door or decorative
rock.
• Installation and/or use of any component part not
manufactured or approved by manufacturer.
INTRODUCTION
Warning: This unit is not for use with solid fuels.
State of Massachusetts: The installation must be made
by a licensed plumber or gas tter in the Commonwealth
of Massachusetts.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the replace can cause
serious injury or death from re, burns, explosions, or
carbon monoxide poisoning.
28365-2-0811 Page 7
Remote Control Options
& Accessories
Description Models Used On
FRBC Millivolt Battery Remote ON/OFF DVCD(32,36,42)FP3
FRBTC Millivolt Battery Remote Thermostat DVCD(32,36,42)FP3
FREC Direct Ignition/Millivolt 120V ON/OFF Remote DVCD(32,36,42)FP(3,5)
TMW Millivolt Wireless Wall Thermostat DVCD(32,36,42)FP3
TRW Millivolt Reed Switch Wall Thermostat DVCD(32,36,42)FP3
FWS-1 Direct Ignition/Millivolt Wall Switch DVCD(32,36,42)FP(3,5)
Venting Options Description
(DVVK-4TS)
Top vent kit (horizontal) - 4½" to 6" (114.3 mm to 152 mm) wall thickness
(DVVK-4T)
Top vent kit (horizontal) - 8" to 12" (203 mm to 305 mm) wall thickness
(DVVK-4R)
Rear vent kit (horizontal) - 5" to 7" (127 mm to 178 mm) wall thickness
(DVVK-4V)
Vertical vent kit
DVVK-4F Horizontal ex vent kit (4' FLEX)
DVVK-4RE Horizontal round termination (wall thickness up to 11 7/16")
DV822 Vinyl siding kit for DVVK-4RE
DVCD32 DVCD36 DVCD42
Input BTU/Hr Maximum 18,000 20,000 25,000
BTU/Hr Minimum (millivolt only) 14,000 14,000 18,000
KWH (Maximum) 5.3 5.9 7.3
(Minimum) 4.1 4.1 5.3
NAT.
Orice #46 (.081")
P-254
2.10 mm
P-288
#42 (.0935")
P-286
Air Shutter Opening 1/16" (1.6 mm) 1/16" (1.6 mm) 3/16"(4.8 mm)
LP
Orice #56 (.0465")
P-287
#55 (.052")
P-182
1.45 mm
P-208
Air Shutter Opening 1/4" (6.3 mm) 5/16" (7.9 mm) 5/16" (7.9 mm)
Height without standoff 32 3/4" (832 mm) 32 3/4"(832 mm) 34 3/4"(883 mm)
Width 34" (864 mm) 37" (940 mm) 43" (1092 mm)
Depth 16 3/8" (416 mm) 16 3/8" (416 mm) 16 3/8" (416 mm)
Gas Inlet Shutoff Valve (Pipe) 1/2 NPT 1/2 NPT 1/2 NPT
NOTE: Air shutter settings are factory minimum settings. Some venting congurations may require minor air
shutter adjustments for optimum performance.
SPECIFICATIONS
28365-2-0811Page 8
Figure 1
Dim DVCD32 DVCD36 DVCD42
A34"
864 mm
37"
940 mm
43"
1092 mm
B31"
787 mm
34"
864 mm
40"
1016 mm
C23 1/16"
585 mm
23 1/16"
585 mm
25 1/16"
636 mm
D35 5/8"
905 mm
35 5/8"
905 mm
37 5/8"
956 mm
E32 3/4"
832 mm
32 3/4"
832 mm
34 3/4"
883 mm
F16 3/8"
416 mm
16 3/8"
416 mm
16 3/8
416 mm
G24 1/2"
622 mm
24 1/2"
622 mm
26 1/2"
673 mm
H7 1/8"
181 mm
7 1/8"
181 mm
7 1/8"
181 mm
I21 1/2"
546 mm
24 1/2"
622 mm
30 1/2"
774 mm
J10 3/4"
273 mm
12 1/4"
311 mm
15 1/4"
387 mm
K9 1/4"
235 mm
9 1/4"
235 mm
9 1/4"
235 mm
FIREPLACE DIMENSIONS
J
H
RIGHT SIDE VIEW
LEFT SIDE VIEW FRONT VIEW
RIGHT SIDE VIEW
ELECTRICAL
ACCESS
GAS LINE ACCESS
28365-2-0811 Page 9
Mantel Chart (Figure 4)
Figure 4
Clearances (Figure 5)
Clearance from top front edge of replace to ceiling is 36"
Clearance from side of replace to adjacent sidewall is 6".
Figure 5
15”
(381mm)
TOP EDGE OF FIREPLACE
12”(305mm)
10”(254mm)
MANTEL
COMBUSTIBLE TRIM AND MANTELS
ALLOWED IN SHADED AREA
4”
5”
6”
7”
8”
9”
11”
13 3/4”
3/4”
1½”
21/4”
3”
33/4”
4½”
6”
8”
3”
Figure 2
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the replace. The ow of heat can
ignite combustibles.
Note: When using Empire EMBF, UMC, and UMF Series Full Mantels
withDVCD32andDVCD36Series Fireplaces,combustibleclearance
may be reduced to 1" clearance from top edge of replace face.
Back 0" (0 mm)
Side 0" (0 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 3" (76 mm)
SEE MANTLE CHART FOR
MAXIMUM MANTLE DEPTH
NON-COMBUSTIBLE
FIRST 3(SEE MAGNIFIED
VIEW)
NAILING
FLANGES
GLASS FRONT
TOP FRAMING
LEDGE
FINISHED WALL
(COMBUSTIBLE)
SEE MANTLE CHART
FOR MINIMUM HEIGHT
OF MANTLE ABOVE UNIT
2"x4" HEADER
STAND OFF
3" (76 mm) HEIGHT
ABOVE TOPOF
FIREPLACE
3"
”
CLEARANCES
FRONT FACE (SIDE)
FIREPLACE
(TOP VIEW)
3
MAX.
PERPENDICULAR
SIDE WALL
45°
6
COMBUSTIBLE
MATERIALS ALLOWED
IN SHADED AREAS
Figure 3
28365-2-0811Page 10
Figure 6
Note: Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed
20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
When you install your Direct Vent Fireplace in (D) Room divider or (E) Flat on wall corner positions, a minimum of 6 inches clearance must
be maintained from the perpendicular wall and the front edge of the appliance.
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
LOCATING FIREPLACE
28365-2-0811 Page 11
Figure 7
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
capped or plugged for pressure test. Never pressure test with
NOTE: The millivolt gas controls are equipped with a captured screw
type pressure test point, therefore it is not necessary to provide a
1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose ttings
for pressure checks, then reinstalled before operating replace.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the replace gas valve, it will
result in a hazardous condition.
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871 kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120 kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484 kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49 kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68 kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484 kPa).
Figure 8
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" 14.0"
LP (Propane) 10.8" 11.0" 14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.0"
Note: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45Assembled FlexibleAppliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a exible
appliance connector cannot exceed three feet in length.
GAS SUPPLY
Recommended Gas Pipe Diameter
Pipe Length
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
1/2”
12.7 mm
3/8”
9.5 mm
1/2”
12.7 mm
3/8”
9.5 mm
10-40 feet
4-12 meters
1/2”
12.7 mm
1/2”
12.7 mm
5/8”
15.9 mm
1/2”
12.7 mm
40-100 feet
13-30 meters
1/2”
12.7 mm
1/2”
12.7 mm
3/4”
19 mm
1/2”
12.7 mm
100-150 feet
31-46 meters
3/4”
19 mm
1/2”
12.7 mm
7/8”
22.2 mm
3/4”
19 mm
28365-2-0811Page 12
When switching out the ue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and ue collar (4 screws)
from the top of the replace, and set to the side.
2. Remove the inlet cover plate and ue cover plate located on
the back of the replace. These will be used to close the top
ue and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
ue pipe before reinstalling the ue cover plate over the top
ue with 4 screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See illustration above..
5. Install the ue collar assembly to the rear ue with 4 screws.
6. Install the inlet vent collar to the rear of the replace with 8
screws.
7. This completes the conversion for a rear vent application.
Note: for top vented installations, the insulation and retainer
are to be removed from the ue pipe and discarded.
The following vent systems are acceptable for use with the DVCD (32, 36, 42, 48) series replaces:
Simpson Duravent® GS 4" - 6 ⅝", refer to page 26
Empire Horizontal Round Termination Kit DVVK-4RE, refer to Page 30.
Empire Flexvent Kit DVVK-4F, refer to page 33.
Note: Discard insulation
& retainer when using
vertical venting off
VERTICAL VENTING
HORIZONTAL VENTING
FLUE INSULATION
INSULATION
RETAINER
INLET VENT COLLAR
INLET VENT COLLAR
FLUE OUTLET
COLLAR
FLUE COVER PLATE
(See note above)
INLET VENT
COVER PLATE
FLUE COVER PLATE
INLET VENT
COVER PLATE
Note:Itis recommended that the
flue cover plate tab be pulled
outward prior to removal.
This will ensure that the plate
is not accidentally dropped
inside the rear air chamber.
Note: Discard insulation
& retainer when venting off
top of fireplace.
REAR VENT CONVERSION
SPECIAL VENT SYSTEMS
28365-2-0811 Page 13
Framing and Finishing
1. Choose unit location.
2. Frame in replace with a header across the top. It is important
to allow for nished face when setting the depth of the frame.
3. Attach replace to frame using adjustable frame. Preset depth to
suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
into pre-drilled holes on replace side. Measure from face of
replace to face of drywall strip to determine nal depth.
Figure 9
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent pipe.
See Fig. 9. For horizontal vent, maintain a minimum 1" clearance to
the bottom and sides of the vent, and 3" clearance to combustibles
above the vent pipe. See Figure 10.
Figure 10
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
To pofVent
Combustibles NOT
allowed in shaded
area
1"
1"
3"
(25 mm)
7” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
Figure 11
INSTALLATION
USE OUTER
(4) FLANGES
FOR 1/2”
DRYWALL
28365-2-0811Page 14
Note: For nishing to top of replace, refer to Figure 14.
Figure 13
Attention: Add 3-3/4" to “A” dimensions when using a ush mantel
base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood ooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 13 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figures 14 and 15)
Finish the walls with the material of your choice. Figure 4 on page 9
shows the minimum vertical and corresponding maximum horizontal
dimensions of mantels or other combustible projections above the
top front edge of the replace.
Only non-combustible materials may be used to cover the black
replace front.
Caution: If the joints between the nished wall and the replace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the replace surround.
Flush Mount Mantel Installation (Figure 12)
The replace must extend 3/4" beyond nished wall surface when
using a ush mount mantel. Refer to Figure 12 to locate nailing
anges on replace sides. Mark and drill two (2) 1/8" holes into
replace side to mount each nailing ange. Use eight (8) 1/2" hex-
head screws supplied in hardware package to attach nailing anges
to replace sides.
Figure 12
Attention: When replace is installed in optional full cabinet mantel
or corner mantel the (4) four nailing anges shown in Figure 12 will
not be installed on the side of outer casing. The replace will be
attached to the full cabinet mantel or corner mantel with the (2) two
nailing anges located on the top of the outer casing assembly.
Framing (Figure 13)
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the replace standoffs. Refer to Figure 13 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY
FRAMING METHODS,AND WALL COVERING DETAILS BEFORE
FRAMING CONSTRUCTION BEGINS.
INSTALLATION (continued)
Framing dimension "A" includes a three inch clearance for
DVCD32 DVCD36 DVCD42
"A" 35 3/4"
(908 mm)
35 3/4"
(908 mm)
37 3/4"
(959 mm)
"B" 34 3/8"
(873 mm)
37 3/8"
(949 mm)
43 3/8"
(1102 mm)
"C" 16 3/8"
(416 mm)
16 3/8"
(416 mm)
16 3/8"
(416 mm)
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
NAIL OR OTHER SUITABLE FASTENER
28365-2-0811 Page 15
Flush Wall Installation
Figure 14
Figure 15
Attention: Cold climate installation recommendation: When
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform
to applicable insulation codes.
Vent Runs (Figures 16, 17, 18, 19 and 20)
In planning the installation for the replace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the direct vent system, gas piping for
the appliance and the electrical wiring. (If the fan option is used.)
The appliance can be mounted on any of the following surfaces:
1. A at, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL TERMINATION
Figure 16
3” (76mm)
MINIMUM CLEARANCE
TO COMBUSTIBLES
VENT CAP/
THIMBLE
WALL FIRESTOP
DVCD(32,36)
47 ½”
(121 cm)
TO BOTTOM
OF UNIT
DVCD42
49 ½”
(126 cm)
TO BOTTOM
OF UNIT
INSTALLATION (continued)
FINISHED WALL
3” (76.2mm) OF NON-COMBUSTIBLE MATERIAL
FRONT TRIM OR
NON-COMBUSTIBLE MATERIAL
(INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED
WITH 300° F, 149° C SEALANT
MATERIAL (SEALANT IS OPTIONAL)
FINISHED WALL
FRONT TRIM OR NON-COMBUSTIBLE
MATERIAL (INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED WALL AND
UNIT SEALED WITH 300° F 149
MATERIAL (SEALANT IS OPTIONAL)
° C
SEALANT
COMBUSTIBLE SURROUND
MANTELSHELF
2 X 4
HEADER
STAND OFF
3” (76.2mm) OF NON-COMBUSTIBLE MATERIAL
28365-2-0811Page 16
Figure 17
VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
Figure 18
VENT CAP
A
"
PIPE LENGTH
WALL FIRESTOP/
THIMBLE
"
"A" "B" Models
6" 5 1/8" to 6 1/2"
(130 mm to 165 mm) DVCD 32,36,42,48
9" 8 1/8" to 9 1/2"
(206 mm to 241 mm) DVCD 32,36,42
12" 11 1/8" to 12 1/2"
(283 mm to 317 mm) DVCD 32,36,42
WALL FIRESTOP/
THIMBLE
"A" "B" "C"
6" 11 1/4" to 12 3/4"
(286 mm to 324 mm)
4 3/4" to 6 1/4"
(121 mm to 159 mm)
9" 14 1/4" to 15 3/4"
(362 mm to 400 mm)
7 3/4" to 9 1/4"
(197 mm to 235 mm)
12" 17 1/4" to 18 3/4"
(438 mm to 476 mm)
10 3/4" to 12 1/4"
(273 mm to 311 mm)
INSTALLATION (continued)
28365-2-0811 Page 17
CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL
Figure 19
CORNER INSTALLATION HORIZONTAL, 45° ELBOW TO HORIZONTAL OUT THE WALL
Figure 20
WALL FIRESTOP/
THIMBLE
DVCD32 DVCD36 DVCD42 DVCD48
"A" "B" "B" "B" "B"
6"
(152 mm)
4" to 5 1/2"
(102 mm to 140 mm)
4" to 5"
(102 mm to 127 mm) n/a n/a
9"
(229 mm)
6" to 7 1/2"
(152 mm to 191 mm)
6" to 7 1/2"
(152 mm to 191 mm)
4" to 5 1/2"
(102 mm to 140 mm) n/a
12"
(305 mm)
9" to 10 1/2"
(229 mm to 267 mm)
9" to 10 1/2"
(229 mm to 267 mm)
9" to 10 1/2"
(229 mm to 267 mm) n/a
VENT
CAP
WALL FIRESTOP/
THIMBLE
Dim. DVCD32 DVCD36 DVCD42 DVCD48
A36 1/8"
918 mm
38 3/8"
975 mm
42 1/2"
1080 mm
46 3/4"
1187 mm
B25 1/2"
648 mm
27 1/8"
689 mm
30 1/8"
765 mm
33 1/8"
841 mm
C11 1/2"
292 mm
12 5/8"
321 mm
14 3/4"
375 mm
16 7/8"
429 mm
D51 1/8"
1299 mm
54 1/4"
1378 mm
60 1/8"
1527 mm
66 1/8"
1680 mm
INSTALLATION (continued)
28365-2-0811Page 18
To Use the Vent Graph (Figure 21)
1. Determine the height of the center of the horizontal vent pipe.
Using this dimension on the Sidewall Vent Graph, locate the
point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the
bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is 35 feet, the
horizontal run to the outer wall ange must not exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the oor of the unit is 6.5 feet, the
horizontal run to the outer wall ange must not exceed 14.5
feet.
SPECIAL NOTE: For each 45 degree elbow installed in the
horizontal run, the length of the horizontal run MUST be reduced
by 18" (457 mm). This does not apply if the 45 degree elbows
are installed on the vertical part of the vent system. Reduce 3'
for every 90° elbow.
Example: According to the chart the maximum horizontal vent
length is 20' and if two 45 degree elbows are required in the
horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per side
wall installation is two (2). These elbows can be installed in either
the vertical or horizontal run.
Note: On vertical venting the rst elbow does not get counted.
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Figure 21
Venting Graph (Dimensions in Feet)
VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT
TO THE CENTER OF THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
VENTING FIREPLACE - TOP
28365-2-0811 Page 19
Figure 23
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed
as total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in
Figure 24 is 20 feet (6.1 m).
Attention: Refer to Figure 21 for additional venting requirements.
Figure 24
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305 mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178 mm) below grade level.
The 7" (178 mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
the termination area.
TYPICAL BASEMENT INSTALLATION
Figure 22
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet of
maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
VENTING FIREPLACE - TOP (continued)
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
FIRESTOP AT
CEILING LEVEL
FIRESTOP AT
CEILING LEVEL
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART
28365-2-0811Page 20
MAXIMUM HORIZONTAL
RUN WITH NO VERTICAL
RISE AND 90° ELBOW
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
minimum
Figure 26
Figure 27
FIREPLACE
SERIES
HARD ELBOW DIMENSIONS
"A" "B" "C" "D"
DVCD32FP 41-1/2"
(1054 mm)
4"
(102 mm)
6"
(152 mm)
9 1/8"
(232 mm)
DVCD36FP 41-1/2"
(1054 mm)
4"
(102 mm)
6"
(152 mm)
9 1/8"
(232 mm)
DVCD42FP 43-1/2"
(1105 mm)
4"
(102 mm)
6"
(152 mm)
9 1/8"
(232 mm)
FIREPLACE
SERIES
FLEX PIPE 90 DEGREE BEND
"A" "B" "C" "D"
DVCD32FP 43"
(1092 mm)
4-1/2"
(114 mm)
6-1/2"
(165 mm)
9 1/8"
(232 mm)
DVCD36FP 43"
(1092 mm)
4-1/2"
(114 mm)
6-1/2"
(165 mm)
9 1/8"
(232 mm)
DVCD42FP 45"
(1143 mm)
4-1/2"
(114 mm)
6-1/2"
(165 mm)
9 1/8"
(232 mm)
Figure 25
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH
THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE
ELBOW OFF TOP OF FIREPLACE
SEE FIGURE 21 ON PAGE 18 FOR PERMISSIBLE "H" AND "V"
DIMENSIONS.
VENTING FIREPLACE - TOP (continued)
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two (2) studs. This
will avoid any extra framing. All vent kit pipes should be assembled
on the unit after the unit is moved into the nal position.
Cutting the Hole (Figures 25)
After the replace has been positioned in its permanent location,
the hole through the exterior wall of the house can be cut. This hole
must be 10" (254mm) high x 10" (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. (See Figure 25) When locating the hole it must be noted
that the bottom of the cap must be 12" (305mm) above the ground
level, and top of the cap must be no less than 18" (457mm) below a
combustible projection, and no closer than 9" (229mm) to any wall
running parallel to vent termination. (See Figure 26)
B
C
A
CENTER OF ELBOW
STRAIGHT OUT
(MINIMUM)
D
C
B
V
H
This manual suits for next models
64
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