Empire Comfort Systems OP36FP32MN-1 User manual

INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
OUTDOOR GAS FIREPLACE
MODELS
OP36FP32M(N,P)-1
OP36FP72M(N,P)-1
OP42FP32M(N,P)-1
OP42FP72M(N,P)-1
Outdoor Gas Fireplace
EMPIRE
EMPIRE
Comfort Systems
!
DANGER CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space
such as a camper, tent, car or home.
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
— Donotstoreorusegasolineorotherammable
vapors and liquids in the vicinity of this or any
other appliance.
— Installation and service must be performed by a
qualiedinstaller,serviceagencyorthegassup-
plier.
WARNING
If the information in these instructions are not fol-
lowedexactly,areorexplosionmayresultcausing
property damage, personal injury or loss of life.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Read the installation, operating and maintenance
instructions thoroughly before installing or servicing
this equipment.
WARNING
For Outdoor Use Only.
WARNING
If not installed, operated and maintained in accordance
with the manufacturer's instructions, this product could
expose you to substances in fuel or from fuel combus-
tion which can cause death or serious illness.
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguishanyopename.
3. If odor continues, keep away from the appliance
andimmediatelycallyourgassupplierorrede-
partment.
WARNING
Donotstoreorusegasolineorotherammableva-
pors and liquids in the vicinity of this or any other
appliance.
An LP-cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
GAS-FIRED
Page 1

27777-2-0212Page 2
SECTION PAGE
Important Safety Information....................................................................................3
Safety Information for Users of LP-Gas ...................................................................4
Introduction .........................................................................................................5 - 6
Specications ...........................................................................................................7
Gas Supply...............................................................................................................7
Clearances ...............................................................................................................8
Combustible Materials..............................................................................................9
Fireplace Dimensions.............................................................................................10
Planning Installation ...............................................................................................11
Fireplace Framing and Installation .........................................................................12
Operation Instrucitons / Flame Appearance...........................................................13
OP(36,42)FP72 Lighting Instructions .....................................................................14
OP(36,42)FP32 Lighting Instructions .....................................................................15
Pilot and Main Burner Flame Characteristics.........................................................16
Wiring ..............................................................................................................17 - 18
Remote Control Installation & Operation................................................................19
Maintenance...........................................................................................................20
Troubleshooting......................................................................................................20
Master Parts Distributor List...................................................................................21
How To Order Repair Parts ....................................................................................21
Parts List ................................................................................................................22
Parts View ..............................................................................................................23
Warranty Terms ......................................................................................................24
TABLE OF CONTENTS

27777-2-0212 Page 3
• Installer: Please leave these instructions with the owner for
future reference
• This unit complies with ANSI Z21.97/CSA 2.41 and CSA 4.96
U.S. for Outdoor Gas Fireplaces.
• Children and adults should be alerted to the hazard of high
surface temperature and should stay away to avoid burns
or clothing ignition.
• Young children should be carefully supervised when they
are in the same area with the appliance.
• Clothingorotherammablematerialsshouldnotbehung
from the appliance, or placed on or near the appliance.
• Installation and repair should be done by a QUALIFIED
SERVICE PERSON. This appliance should be inspected
before use and at least annually by a professional service
person. More frequent cleaning may be required due to
insects, pollen build up, dust, etc. It is imperative that
the control compartments, burners, and circulating air
passageways of the appliance be kept clean.
• Do not place trash, logs, or other articles on the log set
during operation.
• During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain oils,
lmsorbondingagents.Theseagentsarenotharmful,but
may produce annoying smoke and smells as they are burned
off during initial operation of the appliance. This is a normal
temporary occurrence.
• WARNING: Keep appliance area clear and free from
combustiblematerials,gasolineandotherammablevapors
and liquids.
• WARNING:Anymodicationtothisgaslogsetortocontrols
can be dangerous. Improper installation or use of the gas
logsetcancauseseriousinjuryordeathfromre,burns,
explosion or carbon monoxide poisoning.
• Follow all local codes regarding installation, combustion
and ventilation air or in the absence of local codes follow
the National Fuel Gas Code ANSI Z223.1 (US installation), or
CAN/CGA-B149, installation Code (Canada installation).
• Do not operate this log set with glass doors in the closed
position.Areplacescreenmustbeinplacewhenthelog
set is burning.
• Inspect the hose before each use of the appliance.
• The hose assembly must be replaced prior to the ap-
pliance being into operation if there is evidence of ex-
cessive abrasion or wear, or if the hose is damaged.
• Inspect the burner at least once a year.
IMPORTANT SAFETY INFORMATION
DO NOT OPERATE THIS GAS LOG SET WITH GLASS DOORS CLOSED.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal in-
jury.
• Childrenandadultsshouldbealertedtothehazardsof
high surface temperatures and should stay away to avoid
burns or clothing ignition.
• Youngchildrenshouldbecarefullysupervisedwhenthey
are in the same area as the appliance.
• Clothingorotherammablematerialshouldnotbeplaced
on or near the appliance.
• Donotplacetrashorotherarticlesonthelogsetduring
operation.
• Duringmanufacturing,fabricatingandshipping,various
components of this appliance are treated with certain oils,
lmsorbondingagents.Thesebondingagentsarenot
harmful but may produce annoying smoke and smells as
they are burned off during initial operation of the appliance.
This is a normal temporary occurrence.
• Keepburnerandcontrolcompartmentclean.
• Installation and repair should be done by a QUALIFIED
SERVICE PERSON. The appliance should be inspected
beforeuse andat leastannually byaqualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding materials, etc. It
is imperative that control compartments, burners and
circulating air passageways of the appliance be kept
clean.
• DO keep the appliance area clear and free from combustible
material, gasoline and other ammable vapors and
liquids.
• A yearly examination and cleaning of the venting system
ofthesolid-fuelburningreplacemustbeperformedby
aqualiedagency.
• DOmake a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• DONOTuse this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been under
water.

27777-2-0212Page 4
Some people cannot smell well. Some people cannot smell the
odorofthechemicalputintothegas.Youmustndoutifyou
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
Propane(LP-Gas)isaammablegaswhichcancauseres
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions
which can protect both you and your family from an accident.
Read them carefully now, then review them point by point
with the members of your household. Someday when there
may not be a minute to lose, everyone's safety will depend
on knowing exactly what to do. If, after reading the following
information, you feel you still need more information, please
contact your gas supplier.
• Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist,
a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-gas dealer. A
periodic sniff test of the LP-gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is un-
der no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having it
relled before it is completely empty.
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor's phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF LP-GAS

27777-2-0212 Page 5
Hearths should slope away from the front of the replace and chase
at 1/8 in to 1/4 in per foot. Metal safety strips must be on top of any
combustible hearth materials used for moisture management.
Screened Porch Installation
The replace may be installed safely and is design certied by CSA
to be installed in a screen porch with the following guidelines.
Minimum Porch Area 96 sq. feet (9 sq m)
Minimum Ceiling Height 92" (234 cm)
Minimum of two (2) walls must be screened
Minimum top of screen height, side walls 6'6" (198 cm)
Minimum screen area 64 sq. feet (6 sq m)
Installation on Rugs and Tile
If this appliance is installed directly on carpeting, tile or other
combustible material other than wood ooring the appliance shall
be installed on a metal or wood panel extending the full width and
depth of the appliance.
The base referred to above does not mean the re-proof base as
used on wood stoves. The protection is for rugs that are extremely
thick and light colored tile.
Solid-fuels shall not be burned in a masonry or UL 127 factory-built
replace in which an unvented room heater is installed.
QualiedInstallingAgency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term "qualied agency"
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1.*
*Available from theAmerican National Standards Institute, Inc. 1430
Broadway, New York, N.Y. 10018.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should be
reduced at the rate of 4 percent for each 1,000 feet (305m) above
sea level. Contact the manufacturer or your gas company before
changing spud/orice size.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the
Btu output of the unit. Contact the gas company for the heating value.
Contact the manufacturer or your gas company before changing
spud/orice size.
WARNING: This appliance is equipped for (natural gas or propane)
gas. Field conversion is not permitted.
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with this replace.
3. Installer should show owner how to start and operate unvented
room heater.
Always consult your local Building Department regarding regulations,
codes or ordinances which apply to the installation of an unvented
room heater.
*Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases.
WARNING
ANY CHANGE TO THIS APPLIANCE OR ITS CONTROLS CAN
BE DANGEROUS.
Improper installation or use of the appliance can cause se-
riousinjuryordeathfromre,burns,explosionorcarbon
monoxide poisoning.
This series is design certied in accordance with American National
Standard Z21.97.1/CSA2.41 by the Canadian StandardsAssociation
Laboratories as an Outdoor Gas Fireplace and should be installed
according to these instructions.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
750 Millivolt System
When you ignite the pilot, the thermocouple produces millivolts
(electrical current) which energizes the magnet in the gas valve.
After 30 seconds to 1 minute time period you can release the gas
control knob and the pilot will stay ON. Allow your pilot ame to
operate an additional one (1) to two (2) minutes before you turn the
gas control knob from the PILOT position to the ON position. This
time period allows the millivolts (electrical energy) to build-up to a
sufcient level allowing the gas control to operate properly.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
Moisture Resistance
This outdoor replace will shed moderate amounts of water, but is
not waterproof. Water and condensing water vapor may enter the
chase under certain conditions.
The replace will not perform as an exterior wall. Moisture penetration
must be considered for construction that places the replace in
structure walls or on moisture sensitive surfaces.
When installed on exterior walls: Empire Comfort Systems
recommends the replace chase be constructed outside the
structure's weather envelope. Where the platform meets the wall, use
a ashing detail similar to that required for attached decks. Chase
platforms, including hearths should slope away from the structure
at 1/4 in per foot. The replace can be shimmed level.
When installed on surfaces where water may collect or cause
damage: Empire Comfort Systems recommends a slope of 1/8 in
to 1/4 in per foot towards the drain port suggested. The replace
can be shimmed level.
INTRODUCTION

27777-2-0212Page 6
INTRODUCTION
• When the appliance is connected to a xed piping system,
the installation must conform with local codes, or in the ab-
sence of local codes with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or International Fuel Gas Code.
• When installed, the appliance must be electrically grounded
in accordance with local codes, or in the absence of local
codes with the National Electrical Code, ANSI/NFPA 70, if
applicable.
• Solid fuels shall not be burned in this appliance.
• The maximum gas inlet supply pressure is 13" for LP and
10.5" for NAT.
• For appliances for xed fuel piping system and equipped
with an appliance gas pressure regulator, the required mani-
fold pressure in inches water column: 10" for LP and 3.5"
NAT.
• For appliances for xed fuel piping system and equipped
with an appliance gas pressure regulator, the appliance and
its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).
For an appliance designed for use with a non-disposable self-
contained LP-gas supply system:
• Propane cylinders may be acceptable for use with the ap-
pliance provided they are are compatible with the appliance
retention means.
• LP-gas supply cylinder must be constructed and marked
in accordance with the U.S. Department of Transportation
(D.O.T.) Specications for LP-Gas Cylinders, or the Stan-
dard for Cylinders, Spheres and Tubes for Transportation
of Dangerous Goods and Commission, CAN/CSA-B339 as
applicable.
• LP-gas supply cylinders betweent 4 and 40 pounds must
have an overll prevention device.
• LP-gas supply cylinder must have a connection device com-
patible with the connection of the appliance.
• If the appliance is equipped with a CGA No. 600 Cylinder
Connection Device, the cylinder must be disconnected when
the appliance is not in use.
• If appliance is to be permanently connected to a gas piping
system from a remote supply tank, installation must be in ac-
cordance with local codes or, in the absence of local codes,
with the National Fuel Gas Codes ANSI Z223.1/NFPA 54.
Enclosures for LP-gas supply cylinders shall be ventilated by
openings at the level of the cylinder valve and at oor level. The
effectiveness of the opening(s) for purposes of ventilation shall
be determined with the LP-gas supply cylinder(s) in place. This
shall be accomplished by one of the following.
a. One side of the enclosure shall be completely open; or
b. For an enclosure having four sides, a top and a bottom:
1. At least two ventilation openings at cylinder valve
level shall be provided in the side wall, equally
sized, spaced at 180 degrees (3.14rad), and unob-
structed. Each opening shall have a total free area
of not less than 1/2 square inch per pound (2.3 sq.
cm/kg) of stored fuel capacity and not less than a
total free area of 10 square inches (64.5 sq. cm).
2. Ventilation opening(s) shall be provided at oor
level and shall have a total free area of not less
than 1/2 square inch per pound (3.2 sq. cm/kg) of
stored fuel capacity and not less than a total free
area of 10 square inches (64.5 sq. cm). If ventila-
tion openings at oor level are in a side alll, there
shall be at least two openings. The bottom of the
openings shall be at oor level and the upper edge
no more than 5 inches (127 mm) above the oor.
The openings shall be equally sized, spaced at 180
degrees (3.14 rad) and unobstructed.
3. Every opening shall have minimum dimensions so
as to permit the entrance of a 1/8 inch (3.2 mm)
diameter rod.
• Cylinder valves shall be readily accessible for hand opera-
tion. A door on the enclosure to gain access to the cylinder
valves is acceptable, provided it is non-locking and can be
opened without the use of tools.
• There shall be a minimum clearance of 2 inches (51 mm)
between the lower surface of the oor of the LP-gas supply
cylinder enclosure and the ground.
• The design of the appliance shall be such that (1) the LP-gas
supply cylinder(s) can be connected, disconnected and the
connections inspected and tested outside the cylinder en-
closure; and (2) those connections which could be disturbed
when installing the cylinder(s) in the enclosure can be leak
tested inside the enclosure;
Cleaning Instructions
This appliance is built using mostly high-grade stainless steel to
resist rust-through. In outdoor applications, all stainless steel will
develop a dull patina and, depending on the local environment
and on the materials used in the installation, may develop some
surface oxidation (rust). This does not affect the performance of
the replace, and does not require any action to correct. If you
prefer keeping your replace front looking factory-fresh, clean it
as required with stainless steel cleaner.
When installation application includes highly acidic applications
such as mortar or stone etching, do not remove the protective
PVC lm from the stainless steel until after this application is
complete. Once the lm has been removed we recommend that
the appliance be cleaned with a stainless steel cleaner immedi-
ately.
Please note that areas where the lm has been formed (corners,
hems, etc.) may require extra cleaning due to the properties of
the lm. Ensure that all protective lm has been removed from
the replace prior to burning the appliance.

27777-2-0212 Page 7
Model OP36FP OP42FP
Input Maximum 40,000 50,000
Minimum 36,000 LP / 38,000 NAT 36,000 LP / 38,000 NAT
Orice P245 #50 LP / P209 #31 NAT P300 #48 LP / P280 #29 NAT
Accessories
BD36SS 36" Bifold Glass Door - Stainless Steel
BD42SS 42" Bifold Glass Door - Stainless Steel
DT36SS 36" Drain Tray - Stainless Steel
DT42SS 42" Drain Tray - Stainless Steel
WD36SS 36" Weather Door - Stainless Steel
WD42SS 42" Weather Door - Stainless Steel
SPECIFICATIONS
Check all local codes for requirements, especially for the size and
type of gas supply line required.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
1/2”
12.7mm
3/8”
9.5mm
1/2”
12.7mm
3/8”
9.5mm
10-40 feet
4-12 meters
1/2”
12.7mm
1/2”
12.7mm
5/8”
15.9mm
1/2”
12.7mm
40-100 feet
13-30 meters
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
1/2”
12.7mm
100-150 feet
31-46 meters
3/4”
19mm
1/2”
12.7mm
7/8”
22.2mm
3/4”
19mm
Note: Never use plastic pipe. Check to conrm whether your local
codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
Note: Be sure to install gas line cover to appliance prior to completing
gas line connection.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Neveruseanexposedametocheckforleaks.Appliancemust
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required by
the National Fuel Gas Code that a drip line be installed near the gas
inlet. This should consist of a vertical length of pipe tee connected
into the gas line that is capped on the bottom in which condensation
and foreign particles may collect.
The use of the following gas connectors is recommended:
— ANS Z21.24Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45Assembled FlexibleAppliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction The state of Massachusetts requires that a exible
appliance connector cannot exceed three feet in length.
Figure 1
GAS SUPPLY

27777-2-0212Page 8
Minimum Wall and Ceiling Clearances (Figure 2)
Sidewall and Back Clearances: The clearance from the
inside of the replace to any combustible wall should not be
less than 2".
Ceiling Clearances: The ceiling height should not be less
than 36" from the top of the hood.
Mantel Clearances: Ventless replace models must use the
hood supplied with the replace. If a combustible mantel is
installed, it must meet the clearance requirements detailed
above.
COMBUSTIBLES
ALLOWED
MANTEL
HOOD
2”
18 3/4”
4”
21 1/2”
16”
6”
24 1/4”
8”
27”
27 3/4”
10”
12”
Figure 2
Mantel Clearances
CLEARANCES

27777-2-0212 Page 9
Do not attach combustible material to the mantel of your replace.
This is a re hazard.
Figure 3
No greeting cards, stockings or ornamentation of any type should be
placed on or attached to the replace. This is a heating appliance.
The ow of heat can ignite combustibles.
Figure 4
COMBUSTIBLE MATERIALS

27777-2-0212Page 10
FIREPLACE DIMENSIONS
REFERENCE
LETTER OP36FP OP42FP
A 37 5/8" 37 5/8"
B 39 1/2" 43 1/2"
C 19 13/16" 19 13/16"
D 33" 37"
E 35" 35"
F 36" 40"
G 24 3/8" 24 3/8"
H 6 1/8" 6 1/8"
I 30 9/16" 30 9/16"
J 8 3/8" 8 3/8"
K 5 3/4" 5 3/4"
L 36 3/16" 38 3/16"
M 72 3/8" 76 3/8"
N 2 11/16" 2 11/16"
O 8 9/16" 8 9/16"
D
L
M
GIA
E
H
F
B
O
K
N
C
J
DELUXE
FLUSH

27777-2-0212 Page 11
In planning the installation for the replace, it is necessary to
determine where the unit is to be installed and whether optional
accessories are desired. Gas supply piping should also be planned
at this time.
The replace can be mounted on any of these surfaces:
1. A at hard non-combustible surface.
2. A raised platform of combustible or non-combustible material.
3. Four (4) corners of the replace so contact is made on all four
perimeter edges on the bottom of the unit.
(Example: Four (4) concrete masonry blocks.)
If the fireplace is installed directly on carpeting, tile or other
combustible material other than wood ooring, it should be installed
on a metal or wood panel extending the full width and depth of the
unit.
At this point, you should have decided what components to include
in your installation, and where the replace is to be located. If this
has not been done, stop and consult your dealer for assistance
with this planning.
This replace is intended for installation on an outdoor patio or
in your yard. This replace shall be used only outdoors in a well
ventilated space and shall NOT be used in a building, garage, or
other enclosed area.
It is recommended that this replace be installed in a “sheltered”
area. Direct wind will cause an erratic ame and possible pilot or
main burner outage. This erratic ame could also lead to excessive
black soot. These issues are nuisance issues rather than a safety
issues.
Typical installation may include covered patio, screened porch,
gazebo or an outside wall of a house.
• Minimum porch area – 96 square feet
• Minimum ceiling height – 82 inches
Minimum of two walls to be open or screened to the following
guidelines.
• Minimum screen area – 64 square feet
• Minimum top of screen height (side walls) – 70 inches
Installing the Hood
A stainless steel hood is furnished with each outdoor replace. The
hood MUST be installed before the replace is used. Failure to do
so may create a possible re hazard.
Finishing
Hearth extensions are recommended, not a requirement for these
gas replaces.
Figure 5
Cleaning Instructions
This appliance is built using mostly high-grade stainless steel to
resist rust-through. In outdoor applications, all stainless steel will
develop a dull patina and, depending on the local environment
and on the materials used in the installation, may develop some
surface oxidation (rust). This does not affect the performance of
the replace, and does not require any action to correct. If you
prefer keeping your replace front looking factory-fresh, clean it as
required with stainless steel cleaner.
When installation application includes highly acidic applications
such as mortar or stone etching, do not remove the protective PVC
lm from the stainless steel until after this application is complete.
Once the lm has been removed we recommend that the appli-
ance be cleaned with a stainless steel cleaner immediately.
Please note that areas where the lm has been formed (corners,
hems, etc.) may require extra cleaning due to the properties of
the lm. Ensure that all protective lm has been removed from the
replace prior to burning the appliance.
PLANNING INSTALLATION

27777-2-0212Page 12
1. Place replace in framing opening.
2. Using the four (4) nailing anges provided with the replace,
attach two (2) anges on each side. Attach anges through
prepunched holes. Additional hole locations will be used for
different nishing material with thicknesses of 1/2”, 5/8” and
3/4”. Attach these anges with screws provided, two (2) per
nailing ange.
3. Nailing anges should t directly against non-combustible
framing material. Use at least one (1) nail per tab to secure in
place.
STEEL STUD OR STEEL
FRAMING REQUIRED.
COMBUSTIBLE MATERIAL
NOT ALLOWED ADJACENT
TO FIREPLACE.
NOTE: FINISH MUST BE
CONCRETE BOARD OR
NON-COMBUSTIBLE MA
TERIAL.
OP36FP OP42FP
"A" 38 1/2" 38 1/2"
"B" 40" 44"
"C" 19 3/8" 19 3/8"
Attention: Add 1" to "A" Dimensions when using drain tray.
Figure 8
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of steel stud or steel framing material.
Note: Finish must be concrete board or noncombustible material.
SCREW OR OTHER SUITABLE FASTENER
Figure 6
NON-COMBUSTIBLE
FINISHED WALL
OR MANTEL
2 X 4
NON-COMBUSTIBLE
HEADER
12”
MIN.
Figure 7
FIREPLACE FRAMING AND INSTALLATION

27777-2-0212 Page 13
Flames from the pilot (rear right back side of the pan burner) as
well as the main ame should be visually checked as the log set
is installed.
In normal operation at full rate after 10 to 15 minutes, the ame
appearance should be sets of yellow ames.
NOTE: All ames will be random by design, ame height will go
up and down.
During manufacturing, fabricating and shipping, various components
of this appliance are treated with certain oils, lms or bonding agents.
These chemicals are not harmful, but may produce annoying smoke
and smells as they are burned off during the initial operation of the
appliance. This is a normal and temporary occurrence.
The initial break-in operation should last 2-3 hours with the burner
at the highest setting. Any odors remaining after this initial break-in
will be slight and will disappear with continued use.
PERIODIC CLEANING – Refer to parts diagram for location of
items discussed below.
• Do not use cleaning uid to clean logs or any part of heater.
• Logs - brush with soft bristle brush or vacuum with brush
attachment.
• Remove loose particles and dust from the burner areas,
controls, piezo covers and grate.
• Inspect and clean burner air intake hole. Remove lint or particles
with brush. Failure to keep air intake hole clean will result in
sooting and poor combustion.
ANNUAL CLEANING/INSPECTION – Refer to parts diagram for
location of items discussed below.
• Inspect and clean burner air intake hole. Remove lint or particles
with vacuum or brush. Failure to keep air intake hole clean will
result in sooting and poor combustion.
• Inspect and clean all burner ports.
• Inspect pilot for operation and accumulation of lint at air intake
holes.
• Verify ame pattern and log placement for proper operation.
• Verify smooth and responsive ignition of main burner.
OPERATION INSTRUCTIONS/FLAME APPEARANCE
Millivolt - Figure 9

27777-2-0212Page 14
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR
LOSS OF LIFE.
A. BEFORE LIGHTING, smell around the appliance area for
gas.Besuretosmellnexttotheoorbecausesomegas
inheavierthanairandwillsettleontheoor.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
• Donotuseanyphoneinyourbuilding.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions. If you can not reach your gas
supplier,calltheredepartment.
B. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turnbyhand,don'ttrytorepairit,callaqualiedservice
technician.Forceorattemptedrepairmayresultinare
or explosion.
C. Do not use this appliance if any part has been under water.
Immediatelycallaqualiedservicetechniciantoinspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
1. Locate On/Off gas cock and turn clockwise to
"OFF." Do not force.
1. STOP! Read the safety information above.
2. Turn gas cock counterclockwise to "ON"
position.
3. Wait ten (10) minutes to clear out any gas. Then smell
forgas,includingneartheoor.Ifyousmellgas,STOP!
Follow "B" in the safety information above on this label.
If you do not smell gas, go to the next step.
4. Turn ON electric power to the appliance.
5. Find spark and sensor probes.
6. Usingtheremotecontrol,turnmainameto"ON."Ifthe
burner does not light within 60 seconds, stop and go to
Step 5.
7. If the burner does not stay lit, stop and immediately call
aqualiedservicetechnicianorgassupplier.
8. If the burner does not operate properly after several tries,
turn the gas control knob clockwise to "OFF"
and call your service technician or gas supplier.
9. Operation of the gas valve must be controlled by using
the hand held remote control. Refer to remote instructions
for detailed operation information.
OFF ON
OP(36,42)FP72 LIGHTING INSTRUCTIONS
Provided by installer.
PROBE
SPARKING
PROBE
SENSING PROBE

27777-2-0212 Page 15
1. STOP! Read the safety information
above.
2. Set the ON/OFF switch to "OFF."
3. Turn off all electric power to the appli-
ance (if applicable).
4. Push in gas control knob slightly and
turn clockwise to "OFF."
5. Wait ten (10) minutes to clear out any
gas. Then smell for gas, including near
the oor. If you smell gas, STOP! follow
"B" in the safety information above. If
you do not smell gas, go to the next step.
NOTE: Knob cannot be turned from "PI-
LOT" to "OFF" unless knob is pushed in
slightly. Do not force.
6. Find pilot - follow metal tube from gas
control. The pilot is in front of the middle
log on the right side.
7. Turn gas control knob counterclockwise
to "PILOT."
8. Push in control knob all the way and hold in. Immediately light
the pilot with a match and lighter rod that is provided with the
burner. Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob, and it will pop
back up. Pilot should remain lit. If it goes out, repeat steps 4
through 8.
If knob does not pop up when released, stop and immediately
call a qualied service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas con-
trol knob to "OFF" and call your service technician or gas
supplier.
9. Turn gas control knob counter clockwise to
"ON."
10. Set the ON/OFF switch to "ON."
1. Set the ON/OFF switch to "OFF".
2. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING smell all around the appliance area
forgas.Besuretosmellnexttotheoorbecausesome
gasisheavierthanairandwillsettleontheoor.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;
do not use any phone in your building.
• Immediatelycallyourgassupplierfromaneighbor's
phone. Follow the gas supplier's instructions.
• Ifyoucannotreachyourgassupplier,callthere
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turnbyhand,don'ttrytorepairit;callaqualiedser-
vice technician. Force or attempted repair may result
inareorexplosion.
D. Do not use this appliance if any part has been under
water.Immediatelycallaqualiedservicetechnician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
WARNING
• Any glass doors shall be opened when the appliance is in operation.
• Areplacescreenmustbeinplacewhentheapplianceisoperatingand,unlessotherprovisionsforcombustionair
are provided, the screen shall have an opening(s) for introduction of combustion air.
GAS CONTROL
KNOB SHOWN IN
"OFF" POSITION.
OP(36,42)FP32 LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:Ifyoudonotfollowtheseinstructionsexactly,areorexplosionmayresult
causing property damage, personal injury or loss of life.

27777-2-0212Page 16
Pilot Flame Pattern
Figure 10 shows a correct pilot ame pattern. The correct ame will be blue and will extend beyond the thermocouple/thermopile. The
ame will surround the thermocouple/thermopile just below the tip. A slight yellow ame may occur where the pilot ame and main burner
ame meet.
After use, cleaning of the pilot burner may be required for the proper ame. The pilot orice can be cleaned with high pressure air or by
placing under running water. Pilot orice must be dry before replacement. Use a pipe cleaner to clean inside the pilot after the pilot orice
has been removed.
ToRemovePilotOrice
1. Disconnect the pilot supply line at the pilot burner.
2. Remove pilot orice from pilot burner. It may be necessary to tap on pilot burner in order to remove the pilot orice.
Pilot Flame Pattern
Figure 10
If pilot ame pattern is incorrect
• See Troubleshooting, page 20.
Main Burner Flame Pattern
The main burner ame will be completely yellow.
Main Burner Flame Ignition and Extinction
When the main burner is ignited it will take a few seconds for the full ame pattern to develop.
When the main burner is extinguished it will take a few seconds for the ames to disappear. It is normal to have the ames burn down
near the rock wool, as the remaining gas is burned.
PILOT AND MAIN BURNER FLAME CHARACTERISTICS

27777-2-0212 Page 17
Label all wires prior to disconnection when servicing controls. Wiring
errors can cause improper and dangerous operation. Verify proper
operation after servicing.
Millivolt thermopile is self powered, gas valve does not require 110
volts. Maximum length of 20 feet of 16 AWG to conductor wires is
to be used with all optional switches.
Use the two leads (Red and Green) to attach optional
components.
Check 750 Millivolt System Operation
Millivolt system and all individual components may be checked with
a millivolt meter 0-1000 MV range.
Remote Receiver
Use the following steps to place the remote receiver adjacent to
the gas valve.
Attention: The remote receiver bracket is not used in this
installation.
1. The remote receiver can not be placed behind the gas valve
and burner assembly.
2. When facing the appliance, the remote receiver must be placed
to the left of the gas valve.
Refer to remote control installation and operating instructions for
more details on remote control.
Figure 11
WIRING

27777-2-0212Page 18
WIRING
MAIN
PILOT
Learn MOTOR COMM.
POWER
IPI
Continuous
Pilot
Off/On Remote/Off
S I
ADJ.
(GND)
HI/LO
Solenoid
ORANGE BLACK
BLACK
ORANGE GREEN
WHITE
BROWN
PILOT
GAS CONTROL
VALVE
ELECTRONIC
CONTROL MODULE
N/A
AF-4000 B/P
RED BLACK
BLACK
BROWN
RED
ORANGE
N/A

27777-2-0212 Page 19
TWO-FUNCTION WIRELESS REMOTE CONTROL SYSTEM
FOR ON/OFF-HI/LO OPERATION OF THE AF-4000 GAS CONTROL VALVE
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS DO NOT
ATTEMPT TO OPERATE
INTRODUCTION
This remote control system was developed to provide a safe, reliable, and user-friendly remote control system for use with the AF-4000
gas control valve used with some gas heating appliances. The system operates on radio frequencies (RF) within a 20’ range using non-
directional signals. The system operates on one of 255 security codes that are programmed into the transmitter at the factory; the remote
receiver must learn the transmitter code prior to initial use.
TRANSMITTER
This remote control TRANSMITTER offers the user a battery-operated hand held control to
operate the AF-4000 control module functions that are used with some decorative gas re-
places and other gas heating appliances.
The transmitter operates with a 12V battery (Included) made specically for remote controls
and electronic lighters. Before using the transmitter, install the 12-volt (A-23) battery in the
battery compartment.
It is recommended that ALKALINE batteries always be used for longer battery life and maxi-
mum operational performance.
The transmitter has ON/OFF and HI/LO functions that are activated by pressing the button
on the face of the transmitter. When a button on the transmitter is pressed, a signal light on
the transmitter illuminates to verify that a signal is being sent. Upon initial use, there may be
a delay of three seconds before the remote receiver will respond to the transmitter. This is
part of the system’s design. If the signal light does not illuminate, check the position of the
transmitter’s battery.
MATCHING SECURITY CODES
Each transmitter can use one of 255 unique security codes. It may be necessary to program (LEARN FUNCTION) the module to accept
the transmitter security code upon initial use, if batteries are replaced, or if a replacement transmitter is purchased from your dealer or the
factory. In order for the module to accept the transmitter security code, be sure the slide button on the module is in the REMOTE position;
the module will NOT “LEARN” if the slide switch is in the OFF position. Press and release the LEARN button on the module to accept the
transmitter security code and then pressing any button on the transmitter. A change in the beeping pattern, at the module, indicates the
transmitter’s code has been accepted into the module. When an existing module has accepted the new transmitter code, the new security
code will replace the old one.
The microprocessor that controls the security code matching procedure is controlled by a timing function. If you are unsuccessful in
matching the security code on the rst attempt, wait 1 - 2 minutes before trying again - this delay allows the microprocessor to reset its
timer circuitry - and try up to two or three more times.
OPERATION
1. This remote control will operate the AF-4000 gas control valves ON/OFF and ame height HI/LO of the main burner.
2. When the ON button is depressed the transmitter sends a RF signal to the module. The module then sends 3 volts of power to the
internal solenoid. The internal solenoid then opens the gas ow to the main burner ON/OFF. The system uses a pulse or continuous
3 volts DC power to operate the ame HI/LO solenoid or ame HI/LOW DC motor drive.
BATTERY LIFE
Life expectancy of the alkaline batteries in the RCAF-3 TX can be up to 12 months depending on use of the solenoid function. Check and
replace all batteries annually. The transmitter should operate with as little as 9.0 volts battery power.
SPECIFICATIONS
BATTERIES: Transmitter 12V - (A23)
Operating Frequency: 303.8 MHZ FCC ID No.’s: transmitter K9l1001
Canadian ISC ID No.’s: transmitter - 2439 102 728
FCC REQUIREMENTS
NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE CAUSED BY UNAUTHORIZED
MODIFICATIONS TO THIS EQUIPMENT. SUCH MODIFICATIONS COULD VOID THE USER’S AUTHORITY TO OPERATE THE
EQUIPMENT.
REMOTE CONTROL INSTALLATION & OPERATION

27777-2-0212Page 20
Keep the control compartment, logs and burner area surrounding the
logs clean by vacuuming or brushing area at least twice a year.
THE LOGS CAN GET VERY HOT – HANDLE ONLY WHEN
COOL.
Always turn off gas to the pilot before cleaning. For relighting, refer
to lighting instructions located on the rating plate of the log set.
Never obstruct the ow of the combustion and ventilation air. Keep
the front of the replace clear of all obstacles and materials.
Leave at least 36" clearance from the front of the replace.
Screens should be closed during operation.
MAINTENANCE
Ifthegasqualityisbad,yourpilotmaynotstaylit,theburnersmayproducesootandtheheatermaybackrewhenlit.Ifthe
gas quality or pressure is low, contact your local gas supplier immediately.
1. When ignitor button is pressed, there is no spark at
pilot.
a. Ignitor electrode positioned wrong - Replace pilot.
b. Ignitor electrode is broken - Replace pilot.
c. Ignitor electrode not connected to ignitor cable - Reconnect
ignitor cable.
d. Ignitor cable pinched or wet. Keep ignitor cable dry - Free
ignitor cable if pinched by any metal or tubing.
e. Broken ignitor cable - Replace ignitor cable.
f. Bad piezo ignitor - Replace piezo ignitor.
2. Appliance produces unwanted odors.
a. Appliance burning vapors from paint, hair spray, glues, etc.
- Ventilate area. Stop using odor causing products while
heater is running.
b. Gas leak - Locate and correct all leaks.
3. Appliance shuts off during use. (Pilot and main burner are
off.)
a. Not enough fresh air is available for ODS/pilot to operate -
Open window and/or door for ventilation.
b. Low line pressure - Contact local gas company.
c. ODS/pilot is partially clogged - Clean ODS/pilot.
d. Defective thermocouple - Replace pilot.
4. Appliance shuts off during use. (Pilot stays on.)
a. Low line pressure - Check line pressure to the valve.
b. Defective thermopile - Check pilot ame, check wire
connections, output should be a minimum of 325 millivolts
across. TH/TP and TP terminals with ON/OFF switch off.
5. Gas odor even when control knob is in OFF position.
a. Gas leak - Locate and correct all leaks.
b. Control valve defective - Replace control valve.
6. When ignitor button is pressed, there is spark at pilot, but
no ignition.
a. Gas supply turned off or manual shutoff valve closed - Turn
on gas supply or open manual shutoff valve.
b. Control knob not in PILOT position - Turn control knob to
PILOT position.
c. Control knob not pressed in while in PILOT position - Press
in control knob while in PILOT position.
d. Air in gas lines when installed - Continue holding down control
knob. Repeat igniting operation until air is removed.
e. Pilot is clogged - Replace pilot assembly or get it
serviced.
f. Gas regulator setting is not correct - Replace gas
regulator.
7. Pilot lights but ame goes out when control knob is
released.
a. Control knob not fully pressed in - Press in control knob
fully.
b. Control knob not pressed in long enough - After pilot lights,
keep control knob pressed in 30 seconds.
c. Manual Shutoff valve not fully open - Fully open manual
shutoff valve.
d. Thermocouple connection loose at control valve - Hand
tighten until snug, then tighten 1/4 turn more.
e. Pilot ame not touching thermocouple, which allows
thermocouple to cool, causing pilot ame to go out. This
problem could be caused by either low gas pressure or dirty
or partially clogged pilot - Contact local gas company.
f. Thermocouple damaged - Replace thermocouple.
g. Control valve damaged - Replace control valve.
8. Burner does not light after pilot is lit.
a. Burner orice clogged - Clean burner or replace main burner
orice.
b. Burner orice diameter is too small - Replace burner
orice.
c. Inlet gas pressure is too low - Contact qualied service
person.
9. Ifburningatmainburneroriceoccurs(aloud,roaring
blow torch noise).
a. You must turn off burner assembly and contact a qualied
service person.
b. Manifold pressure is too low - Contact local gas company.
c. Burner orice clogged - Clean burner or replace burner
orice.
10. Logs appear to smoke after initial operation.
a. Vapors from paint or curing process of logs - Problem will
stop after a few hours of operation.
Log heater is intended to be smokeless. Turn OFF heater
and call qualied service person.
11. Heater produces a whistling noise when main burner is
lit.
a. Turning control knob to HIGH position when main burner is
cold - Turn control knob to LOW position and let warm up
for a minute.
b. Air in gas line - Operate burner until air is removed from
line. Have gas line checked by local gas company.
c. Dirty or partially clogged burner orice - Clean burner or
replace burner orice.
12. No gas to pilot.
a. LP-regulator shut down due to inlet pressure too high -
Verify LP tank regulator is installed and set at 11" to 13"
w.c. Replace regulator on heater.
Turn appliance OFF and allow to cool before servicing. Only a qualied service person should service and repair the heater.
TROUBLESHOOTING
SYMPTOMS - POSSIBLE CAUSES AND CORRECTIONS