Empire Comfort Systems VFD26FM20N-2 Quick start guide
INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
UNVENTED
GAS FIREPLACE
MODELS
VFD26FM(2,3)0(N,W,C)-2
VFD26FP(2,3)0L-2
VFD26FP30L10-3
Vent-Free Gas Fireplaces
This appliance may be installed in an aftermar-
ket, permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance
is not convertible for use with other gases.
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and ventila-
tion air must be provided. Refer to page 9.
WATER VAPOR: A BY-PRODUCT OF UNVENTED
ROOM HEATERS
Water vapor is a by-product of gas combustion.
An unvented room heater produces approxi-
mately one (1) ounce (30ml) of water for every
1,000 BTU's (.3KW's) of gas input per hour. Refer
to page 8.
WARNING: If not installed, operated and main-
tained in accordance with the manufacturer's
instructions, this product could expose you to
substances in fuel or from fuel combustion which
can cause death or serious illness.
-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
use any phone in your building.
a neighbor’s phone. Follow the gas sup-
plier’s instructions.
— Installation and service must be performed
gas supplier.
WARNING: If the information in these instruc-
-
sion may result causing property damage,
personal injury or loss of life.
Installer: Leave this manual with the appli-
ance.
Consumer:Retain this manual for future refer-
ence.
EMPIRE
EMPIRE
Comfor t Systems
Page 1
27525-2-0411Page 2
SECTION PAGE
IMPORTANT SAFETY INFORMATION........................................................................... 3
SAFETY INFORMATION FOR USERS OF LP-GAS ...................................................... 4
INTRODUCTION ............................................................................................................. 5
BUILT-IN FIREPLACE INSTALLATION........................................................................... 6
FIREPLACE DIMENSIONS............................................................................................. 7
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS ......................... 8
SPECIFICATIONS........................................................................................................... 8
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR ....................9-10
GAS SUPPLY ................................................................................................................ 11
CLEARANCES .............................................................................................................. 12
COMBUSTIBLE MATERIAL .......................................................................................... 12
INSTALLATION OF FIREPLACE AND MANTEL......................................................13-14
LOG PLACEMENT ........................................................................................................ 15
PLACEMENT OF GLOWING EMBERS (ROCK WOOL) .............................................. 16
OPERATION INSTRUCTIONS/FLAME APPEARANCE ............................................... 16
10,000 BTU MILLIVOLT LIGHTING INSTRUCTIONS .................................................. 17
MILLIVOLT LIGHTING INSTRUCTIONS ...................................................................... 18
HYDRAULIC THERMOSTAT LIGHTING INSTRUCTIONS........................................... 19
PILOT FLAME CHARACTERISTICS .......................................................................20-21
MAIN BURNER AND THERMOSTAT OPERATION...................................................... 21
OUTER TRIM INSTRUCTIONS .................................................................................... 22
HOOD INSTRUCTIONS................................................................................................ 22
MILLIVOLT WIRING ...................................................................................................... 23
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ....................................... 24
TROUBLESHOOTING .................................................................................................. 25
PARTS LIST .................................................................................................................. 26
PARTS VIEW................................................................................................................. 27
FBBX BLOWER KIT EXTENSION INSTALLATION INSTRUCTIONS .....................28-29
FBB4 OPTIONAL VARIABLE SPEED BLOWER .......................................................... 29
FPP26E OPTIONAL BRICK LINER KIT INSTALLATION INSTRUCTIONS.................. 30
MASTER PARTS DISTRIBUTOR LIST......................................................................... 31
HOW TO ORDER REPAIR PARTS ............................................................................... 31
TABLE OF CONTENTS
27525-2-0411 Page 3
Whenusedwithoutadequatecombustionandventilation air, heater
may give off CARBON MONOXIDE, an odorless, poisonous gas.
Do not install heater until all necessary provisions are
made for combustion and ventilation air. Consult the writ-
ten instructions provided with the heater for information
concerning combustion and ventilation air. In the absence
of instructions, refer to the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation, or ap-
plicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYSTEM
designed to turn off the heater if not enough fresh air is avail-
able.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If heater shuts off, do not relight until you provide fresh air.
If heater keeps shutting off, have it serviced. Keep burner and
control compartment clean.
CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
headache, dizziness and/or nausea. If you have these signs, heater
may not be working properly. Get fresh air at once! Have heater
serviced.
Some people — pregnant women, persons with heart or lung dis-
altitudes — are more affected by carbon monoxide than others.
The pilot light safety system senses the depletion of oxygen at
its location. If this heater is installed in a structure having a high
vertical dimension, the possibility exists that the oxygen supply
at the higher levels will be less than that at the heater. In this type
of application, a fan to circulate the structure air will minimize this
effect. The use of this fan will also improve the comfort level in the
structure. When a fan is used to circulate air, it should be located
WARNING
DANGER: Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not avoid-
ed, could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
6,000 Btu per hour shall not be installed in a bathroom.
than 10,000 Btu per hour shall not be installed in a bedroom
or bathroom.
surface temperature and should stay away to avoid burns
or clothing ignition.
are in the same room with the appliance.
the appliance.
Installation and repair should be done by a QUALIFIED
SERVICE PERSON. Thisapplianceshouldbeinspectedbefore
use and at least annually by a professional service person.
More frequent cleaning may be required due to excessive
lint from carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating air
passageways of the appliance be kept clean.
any gas control which has been under water.
place. Do not close glass doors while operating heater.
operation.
components of this appliance are treated with certain oils,
harmful but may produce annoying smoke and smells as
they are burned off during initial operation of the appliance.
This is a normal temporary occurrence. A window should be
opened during the initial bake out period.
avoid potential problems with sooting. Sooting, resulting
from improper installation or operation, can settle on
installation.
WARNING: Do not allow fans to blow directly into the
WARNING: Do not use a blower insert, heat exchanger
insert or other accessory not approved for use with this
heater.
fresh air is not available.
materials, gasoline and other flammable vapors and
liquids.
THIS IS A HEATING APPLIANCE
IMPORTANT SAFETY INFORMATION
27525-2-0411Page 4
Some people cannot smell well. Some people cannot smell the
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
by point with the members of your household. Someday
when there may not be a minute to lose, everyone's safety
will depend on knowing exactly what to do. If, after read-
ing the following information, you feel you still need more
information, please contact your gas supplier.
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precau-
tions which can protect both you and your family from an
accident. Read them carefully now, then review them point
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious
leak. Immediately go into action as instructed earlier.
• Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or
making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist,
a periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-gas dealer. A
periodic sniff test of the LP-gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the
same immediate action recommended above for the occasion
when you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is un-
der no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having it
relled before it is completely empty.
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor's phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF LP-GAS
27525-2-0411 Page 5
Unvented Room Heater and should be installed according to these
instructions.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
Attention: During initial use of ceramic log you will detect
an odor as the ceramic log is cured. Also, during the curing
Notice: During initial ring of this unit, its paint will bake out, and
smoke will occur. To prevent triggering of smoke alarms, ventilate
the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is installed directly on carpeting, tile or other
combustible material other than wood ooring the appliance shall
be installed on a metal or wood panel extending the full width and
depth of the appliance.
The base referred to above does not mean the re-proof base as
used on wood stoves. The protection is for rugs that are extremely
thick and light colored tile.
Solid-fuels shall not be burned in a masonry or UL 127 factory-built
replace in which an unvented room heater is installed.
Installation and replacement of gas piping, gas utilization equip-
ment or accessories and repair and servicing of equipment shall
be performed only by a qualied agency. The term "qualied
agency" means any individual, rm, corporation or company which
either in person or through a representative is engaged in and is
responsible for (a) the installation or replacement of gas piping or
(b) the connection, installation, repair or servicing of equipment, who
is experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made by a
licensed plumber or gas tter in the Commonwealth of Mas-
sachusetts.
Sellers of unvented propane or natural gas-red supplemental
room heaters shall provide to each purchaser a copy of 527
CMR 30 upon sale of the unit.
In the State of Massachusetts, unvented propane and natural
gas-red space heaters shall be prohibited in bedrooms and
bathrooms.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1.*
*Available from theAmerican National Standards Institute, Inc. 1430
Broadway, New York, N.Y. 10018.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should be
reduced at the rate of 4 percent for each 1,000 feet (305m) above
sea level. Contact the manufacturer or your gas company before
changing spud/orice size.
WARNING
Failure to keep the primary air opening(s) of the burner(s)
clean may result in sooting and property damage.
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with unvented room heater.
3. Installer should show owner how to start and operate unvented
room heater.
Always consult your local Building Department regarding regula-
tions, codes or ordinances which apply to the installation of an
unvented room heater.
This appliance may be installed in an aftermarket* manufactured
(mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the
Btu output of the unit. Contact the gas company for the heating value.
Contact the manufacturer or your gas company before changing
spud/orice size.
WARNING
ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN
BE DANGEROUS.
Improper installation or use of the heater can cause seri-
monoxide poisoning.
Operation
This unvented replace requires no outside venting. This unvented
replace is designed for vent-free operation with ue damper closed.
State and local codes in some areas prohibit the use of unvented
replace.
VFD26F(M,P)3 Series, Millivolt controls
The valve regulator controls the burner pressure which should be
checked at the pressure test point. Turn captured screw counter
clockwise 2 or 3 turns and then place tubing to pressure gauge over
test point (Use test point “A” closest to control knob). After taking
pressure reading, be sure and turn captured screw clockwise rmly
to re-seal. Do not over torque. Check for gas leaks.
Millivolt System
When you ignite the pilot, the thermocouple produces millivolts
(electrical current) which energizes the magnet in the gas valve.
After 30 seconds to 1 minute time period you can release the gas
control knob and the pilot will stay ON. Allow your pilot ame to
operate an additional one (1) to two (2) minutes before you turn the
gas control knob from the PILOT position to the ON position. This
time period allows the millivolts (electrical current) to build-up to a
sufcient level allowing the gas control to operate properly.
WARNING
This appliance is equipped for (natural gas or propane) gas. Field
conversion is not permitted.
General Information
This series is design certied in accordance with American National
Standard Z21.11.2 by the Canadian Standards Association as an
INTRODUCTION
27525-2-0411Page 6
BUILT-IN FIREPLACE INSTALLATION
Built-In Fireplace Installation
Built-in installation of this replace involves installing the replace
into a framed-in enclosure. This makes the front of the replace
ush with a wall. If installing a mantel above the replace, you
must follow the clearances shown in Figure 9. Follow the instruc-
tions below to install the replace in this manner.
Frame in rough opening. Use dimensions show in Figure 1 for a
conventional rough opening. Use dimensions shown in Figure 2
for corner rough opening. Be sure to provide gas line for replace
and electrical power for optional blower assembly.
1. Attach two (2) nailing anges to rebox sides with two (2) 10
x 1/2" screws for each nailing ange.
2. Gas line connections must be made at this time. When facing
the appliance, the gas supply will enter on the right-hand side.
See "Gas Supply" page 11.
3. Insert replace into enclosure.
4. Attach nailing anges to framing with a screw or nail.
5. Finished wall surface will be ush to the leading edge of re-
place top and sides.
6. Installation of built-in replace is completed. Figure 2
Figure 3
Figure 1
Rough Opening for Installing in Wall
Rough Opening for Installing in Corner
27525-2-0411 Page 7
FIREPLACE DIMENSIONS
GAS LINE
OPENING JUNCTION BOX
ASSEMBLY
GAS LINE
OPENING
J
I
K
B
C
G
AD
E
Figure 4
VFD26 Series Dimensions
Index Letter Dimension
A30 1/4"
768mm
B30"
762mm
C13 1/8"
333mm
D18 1/8"
460mm
E26"
660mm
G25"
635mm
I36 1/4"
921mm
J36 1/4"
921mm
K51 1/4"
1302mm
27525-2-0411Page 8
SPECIFICATIONS
Model VFD26F(M,P)3 VFD26F(M,P)2 VFD26FP30L10
Input Maximum 20,000 20,000 10,000
Minimum 14,000 14,000 N/A
NAT
Orice 2.10 mm (P-288) #49 (.073") P-265 #53 (.0595") P-214
Air Shutter Opening 1/8" 1/8" 1/8"
LP
Orice #55 (.052") P-182 #55 (.052") P-182 #64 (.036") P-193
Air Shutter Opening 1/4" 1/4" 1/4"
Fireplace Dimensions
Height 30 1/4" 30 1/4" 30 1/4"
Depth 13 1/8" 13 1/8" 13 1/8"
Front Width 30" 30" 30"
Rear Width 25" 25" 25"
Gas Inlet 3/8" 3/8" 3/8"
Accessories
FBBX Blower Extension Kit (MUST order FBB4)
FBB4 Automatic Blower (MUST order FBBX)
VPS26HP Bottom Trim Kit
VF2H26HP Hammered Pewter Hood Kit
VPF26HP Hammered Pewter Trim Kit
FPP26E Brick Liner
VPL26HP Hammered Pewter Slat Louver
Accessories for Millivolt VFD26F(M,P)3 Only
FRBC Battery Operated Remote Control
FRBTC Battery Operated Remote Control w/Thermostat
FREC Electric Remote Control
FWS-1 Wall Switch
TMV Wall Thermostat, Millivolt - Reed Switch
TRW Wireless Remote Wall Thermostat
Water vapor is a by-product of gas combustion. An unvented room
heater produces approximately one (1) ounce (30ml) of water for
every 1,000 BTU's (.3KW's) of gas input per hour. .
Unvented room heaters are recommended as supplemental heat (a
room) rather than a primary heat source (an entire house). In most
supplemental heat applications, the water vapor does not create a
problem. In most applications, the water vapor enhances the low
humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not
become a problem.
1. Be sure the heater is sized properly for the application, including
ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidier may be used to
help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat
source.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
27525-2-0411 Page 9
3. Add the BTU/Hr of all fuel burning appliances in the space.
Vent-free heater BTU/Hr
Gas water heater BTU/Hr
Gas furnace BTU/Hr
Vented gas heater BTU/Hr
Gas replace logs BTU/Hr
Other gas appliances* + BTU/Hr
Total = BTU/Hr
Example: Vented gas heater 20,000 BTU/Hr
Vent-free heater + 18,000 BTU/Hr
Total = 38,000 BTU/Hr
*Do not include direct-vent gas appliances. Direct vent draws
combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the
actual amount of BTU/Hr used.
BTU/Hr (maximum the space can support)
BTU/Hr (actual amount of BTU/Hr used)
Example:
25,600 BTU/Hr (maximum the space can support)
38,000 BTU/Hr (actual amount of BTU/Hr used)
WARNING
If the area in which the heater may be operated is smaller than that
dened as an unconned space or if the building is of unusually
tight construction, provide adequate combustion and ventilation
air by one of the methods described in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation,
or applicable local codes.
The space in the above example is a conned space because the
actual BTU/Hr used is more than the maximum BTU/HR the space
can support. You must provide additional fresh air. Your options
are as follows:
A. Rework worksheet, adding the space of an adjoining room. If
the extra space provides an unconned space, remove door
to adjoining room or add ventilation grills between rooms. See
Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors.
C. Install a lower BTU/Hr heater, if lower BTU/Hr size makes room
unconned.
If the actual BTU/Hr used is less than the maximum BTU/Hr the
space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING
space.
This heater shall not be installed in a conned space or unusu-
ally tight construction unless provisions are provided for adequate
combustion and ventilation air.
A conned space is an area with volume less than 50 cubic feet per
1,000 Btuh of the combined input rates of all appliances drawing
combustion air from that space. Small areas such as equipment
rooms are conned spaces. Furnaces installed in a conned space
which supply heated air to areas outside the space must draw return
air from outside the space through tightly sealed return air ducts. A
conned space must have 2 openings into the space for combus-
tion air. One opening must be within 12 inches of the ceiling and
the other must be within 12 inches of the oor. The required sizing
of these openings is determined by whether inside or outside air is
used to support combustion, the method by which the air is brought
to the space (vertical or horizontal duct) and by the total input rate
of all appliances in the space.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough
fresh air for combustion and ventilation. However, in buildings of
unusually tight construction, you must provide additional fresh air.
where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm
or less with openings gasketed or sealed, and
b. Weatherstripping has been added on openable windows and
doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and
oors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at
other openings.
If your home meets all of the three criteria above, you must provide
additional fresh air. See “VentilationAir From Outdoors,” page
10.
Use this worksheet to determine if you have a conned or unconned
space.
Space: Includes the room in which you will install heater plus any
adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = cu. ft. (volume of
space)
Example: Space size 16 ft. (length) x 10 ft. (width) x 8 ft. (ceiling
height) = 1,280 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume
of the space.
2. Divide the space volume by 50 cubic feet to determine the
maximum BTU/Hr the space can support.
(volume of space) ÷ 50 cu. ft. = (maximum
BTU/Hr the space can support)
Example: 1,280 cu. ft. (volume of space) ÷ 50 cu. ft. = 25.6 or
25,600 (maximum BTU/Hr the space can support)
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
27525-2-0411Page 10
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When
ventilating to an adjoining unconned space, you must provide two
permanent openings: one within 12" of the ceiling and one within
12" of the oor on the wall connecting the two spaces (see options
1 and 2, Figure 5). You can also remove door into adjoining room
(see option 3, Figure 5). Each ventilation grill or opening shall have
a minimum free area of one square inch per 1,000 BTU/HR of the
total input rating of the gas equipment in the conned space.
Figure 5
WARNING
Rework worksheet, adding the space of the adjoining
fresh air to supply all appliances in both spaces.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must
provide two permanent openings: one within 12" of the ceiling and
one with 12" of the oor. Connect these items directly to the outdoors
or spaces open to the outdoors. These spaces include attics and
crawl spaces. In most cases for direct communication with the
outdoors or direct communication through a vertical duct a free
area opening of one square inch per 4,000 BTU/HR of heater input
rating for each grill. If a horizontal duct is used, a grill free area or
duct opening shall have a free area opening of one square inch per
2,000 BTU/HR for each grill. Follow the National Fuel Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable
local codes, for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic
if attic has a thermostat-controlled power vent. Heated air entering
the attic will activate the power vent.
Figure 6
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
27525-2-0411 Page 11
Check all local codes for requirements, especially for the size and
type of gas supply line required.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
1/2”
12.7mm
3/8”
9.5mm
1/2”
12.7mm
3/8”
9.5mm
10-40 feet
4-12 meters
1/2”
12.7mm
1/2”
12.7mm
5/8”
15.9mm
1/2”
12.7mm
40-100 feet
13-30 meters
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
1/2”
12.7mm
100-150 feet
31-46 meters
3/4”
19mm
1/2”
12.7mm
7/8”
22.2mm
3/4”
19mm
NOTICE: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized.
NOTICE:Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate,
contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required by
the National Fuel Gas Code that a drip line be installed near the gas
inlet. This should consist of a vertical length of pipe tee connected
into the gas line that is capped on the bottom in which condensation
and foreign particles may collect.
The use of the following gas connectors is recommended:
— ANS Z21.24Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45Assembled FlexibleAppliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a ex-
ible appliance connector cannot exceed three feet in length.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T.
plugged tapping, accessible for test gauge connection, must
be placed immediately upstream of the gas supply connection
to the appliance.
2. The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Figure 7
Attention! If one of the above procedures results in pressures in
excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve,
it will result in a hazardous condition.
Checking Manifold Pressure
3 Series Millivolt Natural gas will have a manifold pressure of
approximately 3.5" w.c. (.871kPa) for maximum input or 1.7" w.c.
(.423kPa) for minimum input at the pressure regulator outlet with
the inlet pressure to the pressure regulator from a minimum of 5.0"
w.c. (1.120kPa) for the purpose of input adjustment to a maximum
of 10.5" w.c. (2.614kPa).
2 Series Hydraulic Thermostat Natural gas will have a manifold
pressure of approximately 6.0" w.c. (1.49kPa) at the pressure
regulator outlet with the inlet pressure to the pressure regulator
from a minimum of 7.0" w.c. (1.74kPa) for the purpose of input
adjustment to a maximum of 10.5" w.c. (2.615kPa).
3 Series Millivolt Propane gas will have a manifold pressure
approximately 10.0"w.c. (2.49kPa) for maximum input or
6.3"w.c. (1.568kPa) for minimum input at the pressure
regulator outlet with the inlet pressure to the pressure regulator
from a minimum of 11.0"w.c. (2.739kPa) for the purpose of
input adjustment to a maximum of 13.0"w.c. (3.237kPa).
2 Series Hydraulic Thermostat Propane gas will have a manifold
pressure approximately 10.0"w.c. (2.49kPa) at the pressure regulator
outlet with the inlet pressure to the pressure regulator from a minimum
of 11.0"w.c. (2.739kPa) for the purpose of input adjustment to a
maximum of 13.0"w.c. (3.237kPa).
GAS SUPPLY
27525-2-0411Page 12
Minimum Wall and Ceiling Clearances
36”
(91.44 cm)
2” (5.08 cm)
Figure 8
combustible material.
When facing the front of the appliance the minimum clearances to
combustible construction (material) are the following:
1. Clearances from the right side or left side of the replace opening
to any combustible wall or material should not be less than 2
inches.
2. Clearances from the top of the replace opening to the ceiling
should not be less than 36 inches.
Mantel Clearances for Built-in Installation
Figure 9
Do not attach combustible material to the mantel of your replace.
This is a re hazard.
HEAT
FLOW
Figure 10
No greeting cards, stockings or ornamentation of any type should be
placed on or attached to the replace. This is a heating appliance.
The ow of heat can ignite combustibles.
Figure 11
CLEARANCES
COMBUSTIBLE MATERIAL
COMBUSTIBLES
ALLOWED
4”
(10.2cm)
5½”
(14.0cm)
2½”
(63.0cm)
4 3/4”
(12.1cm)
6”
(15.2cm)
8 3/4”
(22.2cm)
8”
(20.3cm)
9½”
(24.1cm)
10”
(25.4cm)
10 1/4”
(26.0cm)
12”
(30.5cm)
11”
(27.9cm)
TOPOF FRAME 0
MANTEL
1. Remove replace from carton.
2. Remove mantel top and front base from mantel assembly.
3. Remove screw attached to replace top and through
"L Bracket" attached to back of breast board.
4. Remove mantel assembly from replace.
5. Remove shrink wrap and logs from replace.
6. Place back base and replace in desired location.
7. Connect gas line and electrical wiring at this time in accor-
dance with local codes.
8. Place mantel assembly around replace and center. Replace
the screw removed in step 3 to secure replace to mantel
assembly.
ELECTRICAL
CONNECTION
OPENING
GAS LINE
CONNECTION
OPENING
27525-2-0411 Page 13
INSTALLATION OF FIREPLACE AND MANTEL
11. Place mantel top onto mantel assembly.
12. Install outer frame. See Page 22.
13. Install ber logs per the Log Placement Instructions. See
Page 15.
14. Install hood. See Page 22.
9. Attach mantel assembly to studs in the wall through the
"back brace" using two (2) 3" drywall screws provided.
10. Slide front base under front of mantel assembly.
27525-2-0411Page 14
INSTALLATION OF FIREPLACE AND MANTEL
27525-2-0411 Page 15
LOG PLACEMENT
1. Place front logs (#1 and #2) between front grate ange and
main burner. Align notches on front logs with locator tabs in
base.
2. Place middle log (#3) between front and rear loop of burner.
NOTICE: Do not place log on top of pilot assembly.
3. Place rear log (#4) on rear log shelf. Bottom ange of log must
be placed between the log shelf and burner tube.
4. This step is optional for VFD26FP3L10 log sets. Place front
twig (#5) onto (#1) log and at area on (#3) log. The bottom
of the front twig is to be placed behind the grate tang that is
second from the left.
Attention: Do not use Figures 12 and 13 to order logs. Refer to
Page 26, Parts list and Page 27, Parts View to order logs.
Refer to Figure 12 for the following warning.
WARNING
Failure to position the parts in accordance with this diagram or
failure to use only parts specically approved with this heater
may result in property damage or personal injury.
Figure 12
1
4
5
3
2
Figure 13
Replacement Loose Material
(glowing embers)
Part Number
Rock Wool 15998
Platinum Bright Embers PE-20-1
27525-2-0411Page 16
Provided with the log set is a small bag of glowing embers (rock
wool) to be placed between logs on the at metal surface of the
burner.
Placement of the embers (rock wool) is very individual and light
coverage of the areas indicated will provide your best effects. We
recommend separation of the rock wool by hand and make your
coverage as light and uffy as possible.
Place just enough embers (rock wool) on the burner to obtain the
glow and a gold yellow ame.
Do not place rock wool over large ports in rear portion of burner.
A thin layer of rock wool should be placed under open space
between the front and middle logs.
Rock wool should not be placed in the area of the pilot assembly.
Replacement of loose material (glowing embers) must be purchased
from Empire Comfort Systems, Inc. Application of excess loose
material (glowing embers) may adversely affect performance of
the heater.
WARNING
All previously applied loose material must be removed prior to
reapplication.
Refer to Parts List, Page 26 to order loose material (rock wool).
NOTICE: A single layer of embers is to be used when applying
Platinum Bright Embers (alone or in combination with production
embers) to the burner.
Flames from the pilot (rear right back side of the burner) as well
as the main ame should be visually checked as the log set is
installed.
In normal operation at full rate after 10 to 15 minutes, the ame
appearance should be sets of yellow ames.
NOTICE: All ames will be random by design, ame height will go
up and down.
Glowing embers (rock wool) can cover the burner in between
the front and middle logs, but very little is necessary to cover this
area. Excess ember material causes the yellow ame to become
orange and stringy. Apply just enough to obtain slow glow and a
gold, yellow ame.
Avoid any drafts that alter burner ame patterns. Do not allow fans to
blow directly into replace. Do not place a blower inside the burner
area of the rebox. Ceiling fans may create drafts that alter ame
patterns. Sooting and improper burning will result.
During manufacturing, fabricating and shipping, various components
of this appliance are treated with certain oils, lms or bonding agents.
These chemicals are not harmful, but may produce annoying smoke
and smells as they are burned off during the initial operation of the
appliance, possibly causing headaches or eye or lung irritation. This
is a normal and temporary occurrence.
The initial break-in operation should last 2-3 hours with the burner
at the highest setting. Provide maximum ventilation by opening
windows or doors to allow odors to dissipate. Any odors remaining
after this initial break-in will be slight and will disappear with
continued use.
PLACEMENT OF GLOWING EMBERS (ROCK WOOL)
OPERATION INSTRUCTIONS/FLAME APPEARANCE
Figure 14
27525-2-0411 Page 17
WARNING:
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING, smell all around the appliance area
WHAT TO DO IF YOU SMELL GAS
phone in your building
phone. Follow the gas supplier's instructions.
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
or explosion.
D. Do not use this appliance if any part has been under water.
the appliance and to replace any part of the control system
and any gas control which has been under water.
1. Open bottom louver assembly (if applicable).
2. Set REMOTE/OFF/ON switch to "OFF."
3. Turn off all electric power to the appliance if service is to be
performed (if applicable).
4. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
5. Close bottom louver assembly (if applicable).
1. STOP! Read the safety information above on this page.
2. Open bottom louver assembly (if applicable).
3. Set REMOTE/OFF/ON switch to
"OFF".
4. Turn off all electric power to the
appliance (if applicable).
5. Push in gas control knob slightly
and turn clockwise to "OFF".
NOTE: Knob cannot be turned from "PILOT"
to "OFF" unless knob is pushed in slightly.
Do not force.
6. Wait ten (10) minutes to clear out any gas.
Then smell for gas, including near
the oor. If you smell gas, STOP!
Follow "B" in the safety information
above. If you do not smell gas, go
to the next step.
7. Find pilot - Follow metal tube from
gas control. The pilot is located
next to the burner, near the right
side.
8. Turn gas control knob counterclockwise
to "PILOT".
9. Push in control knob all the way and hold in. Repeatedly push
the Piezo Ignitor Button until the pilot is lit. Continue to hold
the control knob in for about one (1) minute after the pilot is
lit. Release knob, and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 9.
• If knob does not pop up when released, STOP and IM-
MEDIATELY call a qualied service technician or gas
supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician or
gas supplier.
10. Turn gas control knob counterclockwise to "ON".
11. Set REMOTE/OFF/ON switch to desired setting.
12. Turn on all electric power to the appliance (if applicable).
13. Close bottom louver assembly (if applicable).
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE
(NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE
OFF
ON
THERMOCOUPLE
(LPG)
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE
(NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE
OFF
ON
THERMOCOUPLE
(LPG)
10,000 BTU MILLIVOLT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
27525-2-0411Page 18
MILLIVOLT LIGHTING INSTRUCTIONS
WARNING:
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING, smell all around the appliance area
WHAT TO DO IF YOU SMELL GAS
phone in your building
phone. Follow the gas supplier's instructions.
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
or explosion.
D. Do not use this appliance if any part has been under water.
the appliance and to replace any part of the control system
and any gas control which has been under water.
1. Open bottom louver assembly (if applicable).
2. Set REMOTE/OFF/ON switch to "OFF."
3. Turn off all electric power to the appliance if service is to be
performed (if applicable).
4. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
5. Close bottom louver assembly (if applicable).
1. STOP! Read the safety information above on this page.
2. Open bottom louver assembly (if applicable).
3. Set REMOTE/OFF/ON switch to
"OFF".
4. Turn off all electric power to the
appliance (if applicable).
5. Push in gas control knob slightly
and turn clockwise to
"OFF".
NOTE: Knob cannot be turned from "PILOT"
to "OFF" unless knob is pushed in slightly.
Do not force.
6. Wait ten (10) minutes to clear out
any gas. Then smell for gas, includ-
ing near the oor. If you smell gas,
STOP! Follow "B" in the safety
information above. If you do not
smell gas, go to the next step.
7. Find pilot - Follow metal tube from
gas control. The pilot is located
next to the burner, near the right
side.
8. Turn gas control knob counterclockwise
to "PILOT".
9. Push in control knob all the way and hold in. Repeatedly push
the Piezo Ignitor Button until the pilot is lit. Continue to hold
the control knob in for about one (1) minute after the pilot is
lit. Release knob, and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 9.
• If knob does not pop up when released, STOP and IM-
MEDIATELY call a qualied service technician or gas
supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician or
gas supplier.
10. Turn gas control knob counterclockwise to "ON".
11. Set REMOTE/OFF/ON switch to desired setting.
12. Turn on all electric power to the appliance (if applicable).
13. Close bottom louver assembly (if applicable).
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE
(NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE
OFF
ON
THERMOCOUPLE
(LPG)
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE
(NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE
OFF
ON
THERMOCOUPLE
(LPG)
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE
(NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE
OFF
ON
THERMOCOUPLE
(LPG)
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
27525-2-0411 Page 19
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING smell all around the appliance area
WHAT TO DO IF YOU SMELL GAS
Do not use any phone in your building.
phone. Follow the gas supplier's instructions.
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in
service technician. Force or attempted repair may
D. Do not use this appliance if any part has been under
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
3. Push in gas control knob slightly and turn clock-
wise to "OFF". Do not force.
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat (gas control knob) to lowest setting.
2. Turn off all electric power to appliance if service is to
be performed (if applicable).
LIGHTING INSTRUCTIONS
7. Turn gas control knob counterclockwise to
"PILOT."
8. Push in gas control knob all the way and hold in. Repeat-
edly push the piezo ignitor button until pilot is lit (or use
a match to light pilot). Continue to hold the control knob
in for about one (1) minute after the pilot is lit. Release
knob and it will pop back up. Pilot should remain lit. If it
goes out, repeat steps 4 through 8.
• If knob does not pop up when released, stop and
immediately call your service technician or gas sup-
plier.
• If the pilot will not stay lit after several tries, turn the
gas control knob to "OFF" and call your service techni-
cian or gas supplier.
9. Turn gas control knob counterclockwise to "HI"
(5).
10. Turn on all electric power to appliance (if applicable).
11. Set thermostat (gas control knob) to desired setting from
"HI" (5) to "LO" (1).
1. STOP! Read the safety information above.
2. Set thermostat (gas control knob) to lowest setting.
3. Turn off all electric power to the appliance (if applicable).
4. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
5. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near the oor. If you smell gas, STOP! Follow
"B" in the safety information above. If you don't smell gas,
go to the next step.
6. Find pilot - Follow metal tube from gas control. The pilot is
located next to the burner, near the right side.
HYDRAULIC THERMOSTAT LIGHTING INSTRUCTIONS
PIEZO IGNITOR
27525-2-0411Page 20
Figures 15 and 18 show a correct pilot ame pattern. The correct
ame will be blue and will extend beyond the thermocouple. The
ame will surround the thermocouple just below the tip. A slight
yellow ame may occur where the pilot ame and main burner
ame meet. Figures 16 and 19 show an incorrect pilot ame pattern.
The incorrect pilot ame is not touching the thermocouple. This will
cause the thermocouple to cool. When the thermocouple cools, the
heater will shut down.
MILLIVOLT PILOT
Correct Pilot Flame Pattern
Figure 15
Incorrect Pilot Flame Pattern
Figure 16
If pilot ame pattern is incorrect, as shown in Figure 15
• See Troubleshooting, page 25.
Cleaning and Maintenance/Pilot
Oxygen Depletion Sensor Pilot
When the pilot has a large yellow tip ame, clean the Oxygen
Depletion Sensor as follows:
1. Clean the ODS pilot by loosening nut B from the pilot tubing.
When this procedure is required, grasp nut A with an open end
wrench.
2. Blow air pressure through the holes indicated by the arrows.
This will blow out foreign materials such as dust, lint and spider
webs. Tighten nut B also by grasping nut A.
WARNING
Never use needles, wires, or similar cylindrical objects to
clean the pilot to avoid damaging the calibrated ruby that
Figure 17
HYDRAULIC THERMOSTAT PILOT
Correct Pilot Flame Pattern
Figure 18
Incorrect Pilot Flame Pattern
Figure 19
If pilot ame pattern is incorrect, as shown in Figure 19
• See Troubleshooting, page 25.
PILOT FLAME CHARACTERISTICS
This manual suits for next models
9
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