Empire Comfort Systems MILLIVOLT DVCD32FP30N-4 Planning guide

Page 1
DIRECT VENT
ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES:
MILLIVOLT (MV)
DVCD(32,36,42)FP3(0,1)(N,P)-4
INTERMITTENT PILOT (IP)
DVCD(32,36,42)FP7(0,1)(N,P)-4
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certied kit is used.
This replace is design
certied in accordance
with American National
Standard/CSA Standard
ANSI Z21.88/CSA 2.33
and by Underwriters
Laboratories as a Direct
Vent Gas Fireplace
Heater and shall be
installed according to
these instructions.
GAS-FIRED
UL FILE NO. MH30033
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
HOMEOWNER’S MANUAL
39669

39669-0-0618Page 2
TABLE OF CONTENTS
Combustible Material .................................................................................................................................. 2
Homeowner Reference Information ............................................................................................................ 2
Millivolt Standing Pilot Lighting Instructions (30) Series ............................................................................. 3
Millivolt Operating Instructions (30 Series) ................................................................................................. 4
Intermittent Pilot Lighting Instructions (FP7 Series) ................................................................................... 5
IPI Electronic System Operating Instructions (70 Series) ........................................................................... 6
Seasonal Shutdown .................................................................................................................................... 7
Maintenance And Service ...................................................................................................................... 8 - 9
Important Safety Information .................................................................................................................... 10
Annual Fireplace Inspection Checklist .......................................................................................................11
Safety Information For Users Of Propane Gas ......................................................................................... 12
Requirements For Massachusetts ............................................................................................................ 13
Warranty ................................................................................................................................................... 14
Appliance Service History ......................................................................................................................... 15
SECTION PAGE
COMBUSTIBLE MATERIAL
WARNING
Do not attach combustible material above your replace. This
is a re hazard. No greeting card, stockings or ornamentation of
any type should be placed on or attached to the replace. This
is a heating appliance. The ow of heat can ignite combustibles.
Figure 1
GENERIC MODEL SHOWN
Television Considerations
Installing a television above a replace has become increasingly
popular; however, the areas above any replace gets hot and most
TV manufacturers recommend against placing their products near
a heat source.
If you install a television above this replace insert, Empire Comfort
Systems accepts no responsibility for damage or injuries. Follow
the television manufacturers installation instructions, including
any recommendations regarding proximity to heat sources.
If your have a TV above your replace turn off the replace and
let it cool completely before servicing or touching any buttons on
the TV.
We recommend that you record the following information about your replace.
Model Number: _____________________________ Date purchased: ________________________
Serial Number: _____________________________ Location of replace: _____________________
Dealer Name: ______________________________ Dealer Phone: _________________________
Notes: ______________________________________________________________________________
HOMEOWNER REFERENCE INFORMATION

39669-0-0618 Page 3
1. Stop! Read the safety information above.
2. Set REMOTE/OFF/ON switch to OFF.
3. Turn off all electric power to the appliance (if applicable).
4. Remove barrier screen.
5. Push in gas control knob slightly and turn clockwise
to "OFF."
NOTE: Knob cannot be turned from "PILOT" to "OFF" unless
knob is pushed in slightly. Do not force.
6. Wait ten minutes to clear out any gas. Then smell for gas,
including near the oor. If you then smell gas, STOP!
Follow "B" in the safety information above. If you do not
smell gas, go to the next step.
7. Find pilot - Follow metal tube from gas control. The
pilot is behind the burner on the right side.
8. Turn gas control knob counterclockwise to
"PILOT."
9. Push in control knob all the way and hold in. Repeatedly
push the piezo ignitor button until the pilot is lit. Continue
to hold the control knob in the for about one minute
after the pilot is lit. Release knob, and it will pop back
up. Pilot should remain lit. If it goes out, repeat steps 5
through 9.
• If the control knob does not pop up when released,
STOP and IMMEDIATELY call a qualied service
technician or gas supplier.
• If the pilot will not stay lit after several tries, turn
the gas control knob to "OFF" and call your service
technician or gas supplier.
10. Turn gas control knob counterclockwise to
"ON."
11. Replace barrier screen.
12. Turn on all electric power to the appliance (if applicable).
13. Set REMOTE/OFF/ON switch to desired setting.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for
gas. Be sure to smell next to the oor because some
gas is heavier than air and will settle on the oor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the
re department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in
or turn by hand, don't try to repair it; call a qualied
service technician. Force or attempted repair may
result in a re or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of
the control system and any gas control which has
been under water.
THERMOCOUPLE
ELECTRODE
PILOT
THERMOPILE
MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS (30 SERIES)
1. Turn off all electric power to the appliance if
service is to be performed (if applicable).
2. Remove barrier screen.
3. Set REMOTE/OFF/ON switch to OFF.
4. Push in gas control knob slightly and turn
clockwise to “OFF.” Do not force.
5. Replace barrier screen.
TO TURN OFF GAS TO FIREPLACE
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
WARNING
If you do not follow these instructions exactly, a re or explosion may result causing
property damage, personal injury, or loss of life.

39669-0-0618Page 4
MILLIVOLT SYSTEM
The standing pilot burns continuously even when the main
burner is OFF.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
standing pilot controls found in this manual and on labels
found in the control area.
2. During the operating season, leave the control valve knob in
the “ON” position. This will allow the pilot ame to remain lit.
Turn the burner ame on or off with the replace REMOTE/
OFF/ON switch, wall switch or remote controls.
NOTE: The gas control valve allows you to increase or decrease
the height of the main burner ame. The control valve has a
pressure regulator with a knob as shown in Figure 2. Rotate the
knob counterclockwise to “HI” to increase the ame height and
clockwise to “LO” to decrease the ame height.
3. When the heating season ends, turn the REMOTE/OFF/ON
switch to “OFF” and the control valve to “OFF”. The system,
including the pilot light, will be shut down.
Figure 2
NOTE: If batteries fail in the remote, and immediate heat is
desired, turn the REMOTE/OFF/ON switch from the REMOTE
position to the ON position.
MILLIVOLT OPERATING INSTRUCTIONS (30 SERIES)

39669-0-0618 Page 5
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO FIREPLACE
GAS SHUT-OFF VALVE
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround panel assembly or bottom louver if
included.
4. Turn gas shut-off counterclockwise to “On” position.
5. Wait ten minutes to clear out any gas. Then smell for gas,
including near the oor. If you smell gas, STOP! Follow “B” in
the safety information above on this page. If you do not smell
gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot - Follow metal tube from gas control. The pilot is
behind the burner on the right side.
8. Turn main ame to on. If the pilot does not light within 60
seconds, stop and go to Step 5.
9. Refer to remote control instructions for detailed information,
control features, and operation. Note: There is a CPI/IPI
switch that allows for a continuous standing pilot mode or an
intermittent pilot mode. See appliance manual for location
of this switch. If the pilot or burner does not stay lit (in the
standing pilot mode), stop and immediately call a qualied
service technician or gas supplier.
10. If the burner or pilot does not operate properly after several
tries, turn the gas shut-off clockwise to “OFF” and
call your service technician or gas supplier.
11. Replace the front surround assembly or close bottom louver
assembly.
12. Operation of the gas valve is controlled by a manual on/
off switch or a hand held remote control. Refer to remote
instructions for detailed operation information.
INTERMITTENT PILOT LIGHTING INSTRUCTIONS (FP7 SERIES)
A. This appliance has a pilot which can be lighted with the
manual on/off switch, a remote control, or by switching the
receiver switch to the “ON” position. When lighting the pilot,
follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the oor because some gas is
heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical
switch. Do not use any phone in your building. Immediately
call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions. If you can not reach your gas
supplier, call the re department.
C. Use only the remote control or manual remote receiver
switch to operate the gas valve. Never use tools. If valve
does not operate, don’t try to repair it, call a qualied ser-
vice technician. Force or attempted repair may result in a
re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
1. Turn off all electric power to the appliance if service is to be
performed (if applicable).
2. Gain access to control compartment. Remove surround
panel assembly if necessary.
3. Locate On/Off gas shut-off and turn clockwise to
“OFF”. Do not force.
4. Close bottom louver assembly, if included.
WARNING
If you do not follow these instructions exactly, a re or explosion may result causing
property damage, personal injury, or loss of life.

39669-0-0618Page 6
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS (70 SERIES)
5.25 VDC ELECTRONIC CONTROL VALVE
The electronic control valve system includes the ability to switch
the pilot from a standing pilot mode to an intermittent pilot mode.
• IPI Mode - In the Intermittent Pilot mode, when the
replace is turned ON, it will cause spark to the pilot,
light the pilot, then allow the burner to light. When the
replace is turned to OFF, both the burner and pilot will
be OFF.
• CPI Mode - In the Continuous Pilot mode, the pilot
remains ON continuously even when the burner is
turned OFF.
NOTICE: A small toggle switch is located on the front of the
module tray that is used to switch from IPI (left) to the CPI (right).
See Figure 3.
When the replace is turned to ON, the electrical current will
energize a spark to the pilot igniter. Once the pilot sensor heats
up (after a few seconds), the valve will be energized, allowing
gas to ow to the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
Intermittent Pilot controls found in this manual, and on labels
found in the control compartment located in the lower cavity
of the replace.
2. During the operating season (or in power outage periods),
it is recommended that the pilot remain in the CPI (standing
pilot mode) to reduce cold start issues, and/or conserve
battery backup power during a power outage.
3. The gas valve has inlet and outlet pressure taps as shown in
Figure 3. Refer to page 13 for gas pressure requirements.
NOTICE: The gas control has a manual HI/LO ame adjustment
knob (regulator) that allows you to increase or decrease the
height of the burner ame. See Figure 3. Rotate the HI/LO
knob counterclockwise to “HI” to increase the ame height, and
clockwise to “LO” to decrease the ame height.
OPTIONAL REMOTE CONTROLS
Optional remote controls are available for use with this replace.
It is recommended that the remote receiver be placed either in
a wall outlet box with extended wiring, on the replace hearth,
behind the left side surround panel, or in the control compartment
area as far forward in the insert as possible.
The placement options for the remote receiver are given to allow
exibility, however battery life will be extended when the receiver
is placed in cooler areas.
To connect the remote receiver to the replace, rst disconnect
the ON/OFF switch wires from the white and green wire
connectors and connect the wires from the remote receiver to the
green and white wire connectors. See Figure 3.
Follow the instructions included with the remote control for
programming and other operational information.
Figure 3

39669-0-0618 Page 7
SEASONAL SHUTDOWN
1. At the end of the heating season turn off the replace to
prevent accidentall starting. Remove the barrier screen to
gain access to the gas control valve, ON/OFF switch, and
gas shut-off valve.
2. Depending on the valve type the replace is equipped with,
refer to either pages 3 or 5 for details on shutting off gas to
the replace.
3. Turn off gas to replace using the external shut-off valve.
See pages 3 or 5.
4. If the replace includes a remote control, remove the batter-
ies from the transmitter and battery backup. Purchase fresh
batteries before the start of the next heating season.

39669-0-0618Page 8
PLEASE NOTE
It is normal for appliances fabricated of steel to give off some
expansion and/or contraction noise during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
It is not unusual for your gas replace to give off some odor the
rst time it is burned. This is due to the curing of the paint and
any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows.
It is recommended that you burn your replace for at least six
(6) hours the rst time you use it. If optional fan kit has been
installed, place fan in the “OFF” position during this time.
IMPORTANT: Turn off gas before servicing appliance. It is
recommended that a qualied service person perform these check-
ups at the beginning of each heating season.
• Clean Burner and Control Compartment
Keep the control compartment, logs, and burner areas surrounding
the logs clean by vacuuming or brushing at least twice a year.
Cleaning Procedure
1. Turn off pilot light at gas valve.
2. Remove glass front. (See Glass Removal)
3. Vacuum burner compartment.
4. Reinstall glass front.
5. Ignite pilot. (See Lighting Instructions)
6. Operate the pilot burner. If it appears abnormal call a service
person.
• Check Vent System
The appliance and venting system should be inspected before
initial use and at least annually by a qualied service person.
Inspect the external vent cap on a regular basis to make sure
that no debris is interfering with the air ow.
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up
condensation, which is normal, forms on the inside of the glass and
causes lint, dust and other airborne particles to cling to the glass
surface. Also initial paint curing may deposit a slight lm on the
glass. It is therefore recommended that the glass be cleaned two or
three times with a non-abrasive household cleaner and warm water
(we recommend gas replace glass cleaner). After that the glass
should be cleaned two or three times during each heating season
depending on the circumstances present.
General Glass Information
WARNING
Do not operate appliance with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
Only glass approved for use by the manufacturer in replace may
be used for replacement. The glass replacement should be done
by a licensed or qualied service person.
WARNING
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated
without the glass front or with a broken glass front.
Replacement of the glass (with gasket) as supplied by the
manufacturer should be done by a qualied service person.
4. Do not abuse the glass by striking or hitting the glass.
WARNING
Do not use abrasive cleaners on glass. Do not attempt to
clean glass when glass is hot.
Glass Door Removal
1. Remove the top louver by grasping the louver, then lift upward
and pull forward.
2. Remove the bottom louver by lifting up and pulling forward.
3. Locate the bottom two glass frame spring clamps. Pull forward
and down to release them from the Glass Door frame.
4. Remove the Glass Door by pulling the bottom of the door
outward several inches, then lift upwards to disengage it from
the rebox upper ange.
Glass Door Installation
1. When installing the Glass Door assembly, make sure that the
door top ange is hooked over the rebox top ange as illustrated
in the “Correct” view in Figure 4.
Important: Do not allow the gasket across the top of the
door to roll up on top of the rebox ange as shown in
“Incorrect” view in Figure 4.
2. To install correctly, the door should be held at an angle outward
from the rebox as shown in the illustration, then carefully engage
the upper ange of the door frame with the top ange of the
rebox. Center the door left to right, then allow the bottom of
the door to swing inward to seal against the rebox front.
3. Once the glass door is placed at to the rebox front edges,
engage the two spring latches to the bottom ange on the glass
door frame to secure the door assembly.
4. Replace the top and bottom louvers.
FIREBOX
TOP
CORRECT
FIREBOX
TOP
GASKET
INCORRECT
Glass Door Installation (Side View)
Figure 4
MAINTENANCE AND SERVICE

39669-0-0618 Page 9
Glass Door Installation
Figure 5
Barrier Screen Installation
Figure 6
Annual Inspection
• Have the replace inspected annually before use.
• More frequent inspection and cleaning may be required if the
replace is installed in an area exposed to pet hair or dust,
or to excessive lint from new carpeting or bedding materials.
During The Annual Checkup, The Technician Will:
• Inspect the pilot (ame safety system) and burner(s) for
proper operation and replace any damaged parts.
• Test and measure the ame failure response time of the
ame safety system. It must de-energize the safety shut-off
in no more than 30 seconds.
• Vacuum and clean any foreign debris in the rebox that is
not supposed to be there.
• Inspect and ensure that the lighting of the main burner
occurs within 4 seconds of the gas valve opening. Visual
inspection should match the information illustrated in the
manual. Inspect primary air openings for blockage.
• Check the glass and gasket for proper seal.
• Clean Glass with a suitable replace glass cleaner. Abrasive
cleaners must not be used. Be careful not to scratch the
glass when cleaning.
• Check all latches or other door retention components for
proper operation, tension, and relief mechanisms are free
from obstructions. See Figures 4 and 5.
• Check the barrier screen for t and structural integrity.
See Figure 6.
• Inspect the log set (if applicable) and decorative media
(if applicable) for debris or damage.
• Freshen up the glowing embers if applicable.
• Replace batteries in the remote transmitter and receiver
if applicable.
• Inspect the venting and vent termination cap for damage,
corrosion, sooting, or obstruction and correct if present.
• Check all accessible gas-carrying tubes, connections,
pipes and other components for leaks.
• In addition, clean and inspect the replace following any
remodeling work in your home.
MAINTENANCE AND SERVICE (CONT’D)

39669-0-0618Page 10
IMPORTANT SAFETY INFORMATION
For the Homeowner
• This replace must be installed and serviced by your dealer
or a qualied service technician. Other than cleaning the
glass and replacing the light bulbs, there are no user-
serviceable components.
• Keep the area around the replace clean and free of debris.
This replace requires an unimpeded ow of air to circulate
warm air. Do not place objects on or around the replace that
may restrict air ow.
• Keep the area around the replace free of combustible
materials – including drapery, upholstered furniture, paper,
boxes, and clothing. Never hang stockings or cards above
the replace.
• Never operate the replace with the glass front removed or
damaged. Any part removed for cleaning or servicing must
be replaced prior to operating the replace.
• The replace gets hot during operation and may remain hot
for an hour after use. When operated by thermostat, the
replace will turn on and off automatically.
• This replace may become hot enough to burn skin and
ignite clothing after prolonged contact. To prevent injury, alert
people in your home – especially children – to the hazards of
high surface temperatures and warn them to stay away from
the replace.
• Supervise children whenever the replace is hot. Young
children and others may be susceptible to accidental
contract burns. Have your dealer install a physical barrier if
there are at-risk individuals in your home. To restrict access
to a replace or stove, install an adjustable safety gate to
keep toddlers, young children, and other at-risk individuals
out of the room and away from hot surfaces.
• The vent cap, located on the outside of your home, will also
become very hot. Alert everyone, adults and children, to stay
clear and avoid touching the vent cap. Keep the area around
the vent cap clear of combustibles, including shrubs and trees.
• Do not use this replace if any part has been underwater.
Have a qualied technician inspect the replace and replace
any part that has been underwater. In the event of a natural
disaster (tornado, earthquake, re, etc.) have a qualied
technician inspect the replace for damage or potential gas
leaks. Repair or replace any damaged components before
operating this replace.
• Never burn solid fuels such as wood, coal, paper or
cardboard in this replace.