EMUGE Speedsynchro Modular/NFC User manual

Speedsynchro®Modular/NFC/IKZ
Speedsynchro®Modular/NFC/MQL
Speedsynchro®Modular/NFC
Operating instruction

Speedsynchro®Modular/NFC
2 Operating instruction edition: 01.09.2022
Contents:
1Application range, safety instructions and technical data............................. 4
1.1 Application range, determined use............................................................................................. 4
1.2 Specifications ............................................................................................................................. 5
1.3 Safety instructions and hints ...................................................................................................... 6
1.4 Proprietary rights ........................................................................................................................ 6
1.5 Dimensions and technical data .................................................................................................. 7
2Putting the Speedsynchro®Modular/NFC into operation............................... 8
2.1 Unpacking................................................................................................................................... 8
2.2 First putting into operation / preparation..................................................................................... 8
Setting the angular position of the stop block.................................................................. 8
Assembly of the coolant-lubricant tube depending on shank type................................ 10
Using the Speedsynchro®Modular/NFC with adjustment screw................................... 11
2.3 Programming notes.................................................................................................................. 13
2.4 Re-putting into operation.......................................................................................................... 14
2.5 Sealing disk .............................................................................................................................. 15
Application ..................................................................................................................... 15
Assembly of the sealing disk......................................................................................... 15
2.6 Collet......................................................................................................................................... 16
Application ..................................................................................................................... 16
Assembly of the collet.................................................................................................... 16
2.7 Assembly of the tap/cold-forming tap....................................................................................... 17
2.8 Remove of the tap/cold-forming tap, clamping nut and sealing disk........................................ 18
3Readout operating data via NFC interface..................................................... 19
3.1 Speedsynchro- Electronics................................................................................................... 19
3.2 Readout operating data............................................................................................................ 19
3.3 Display in the app..................................................................................................................... 20
4Maintenance / Servicing .................................................................................. 22
4.1 Maintenance schedule.............................................................................................................. 22
4.2 External cleaning...................................................................................................................... 22
4.3 Maintenance............................................................................................................................. 22
5Storage when not in use.................................................................................. 23
6Disposal instructions....................................................................................... 23
7EU-Declaration of Conformity......................................................................... 24
8UK Conformity Assessed................................................................................ 25
9FCC-Rules......................................................................................................... 26

Speedsynchro®Modular/NFC
Operating instruction edition: 01.09.2022 3
Electronics and NFC Antenna
Sensors
Battery
Warnings, symbols
In this operating instruction the following symbols are used:
Attention
Marks special instructions, rules and prohibitions, which are important in order to avoid
any damage.
Please observe these instructions!
Note
Marks application instructions and other useful information.
Sectional view:
Speedsynchro® Modular/NFC
Attention
Battery:
Not rechargeable
Do not incinerate
Dispose of as prescribed. Please refer to chapter 6, page 23

Speedsynchro®Modular/NFC
4 Operating instruction edition: 01.09.2022
1 Application range, safety instructions and technical data
1.1 Application range, determined use
The collet holders type Speedsynchro®Modular/NFC are used on CNC-machining
centers with synchronous control. They are intended for clamping of taps/cold-forming
taps for thread production.
Normally the Speedsynchro®Modular/NFC are equipped with one of the following
shanks:
Cylinder shank according to DIN 1835 B+E
ABS-clutch
Applicable for cutting range M1 –M8, please refer to Table 1, page 7
The tap/cold-forming tap is locked via the collets according to DIN ISO 15488.
The collets must be chosen depending on the used type and used tap/cold-forming
tap, for more information please refer to chapter 2.6, page 16.
The collet holders type Speedsynchro®Modular/NFC are available as:
IKZ for coolant-lubricant pressures up to 50 bar
MQL for 1-channel or 2-channel - MQL systems, up to 10 bar
For correct use, the Speedsynchro Modular/NFC must be secured against twisting in
the machine spindle. This requires a stop fixture adapted to the machine-side stop
block. For further details, please refer to chapter 2.2 page 8
The non-determined use exempts the manufacturer from any liability.

Speedsynchro®Modular/NFC
Operating instruction edition: 01.09.2022 5
1.2 Specifications
Further characteristics of the Speedsynchro®Modular/NFC:
The Speedsynchro®Modular/NFC uses an integrated gear ratio of 1:4,412. (This
enables the machine spindle to be operated in a lower speed range, thus saving
energy up to 90%)

The integrated minimal length compensation on tension and compression
compensates arising minimal pitch differences between synchronous spindle and
tap/cold forming tap possibly leading to high thread flank friction forces. A possible
increase of axial force during the thread producing cycle is reduced to a minimum.
The resulting advantages are:
- no mis-cutting of the threads
- optimized tool life of tap/cold-forming tap
The Speedsynchro®Modular/NFC has an NFC-Modul (NFC = Near Field
Communication) with integrated electronics. This takes and stores the operating
data. An NFC-enabled smartphone is required to read out the data (not included in
the delivery). For further details please refer to chapter 3, page 19.
Simple programming as synchronous cycle with feed programme adapted to the
transmission ratio.
The reversal of the tap/cold-forming tap is done by the machine spindle:
- no switching components in the Speedsynchro®Modular/NFC
- low wear and longer maintenance intervals
Due to the modular design, the adjustment screw matched to the tool can be
mounted if required, please refer to chapter 2.2.3 , page 11.