Endress+Hauser Cerabar S PMP71 with MID Part Certificate User manual

BA00412P/00/EN/02.12
71185804
Valid for software version:
02.10.54
Operating Instructions
Cerabar S PMP71 with MID Part Certificate
Process pressure measurement

Overview of documentation Cerabar S PMP71 with 4 to 20 mA HART
2Endress+Hauser
Overview of documentation
Device Documentation Content Remarks
Cerabar S
4 to 20 mA HART
Technical Information TI00383P Technical data
– The documentation can be found on the CD
supplied.
– The documentation is also available
via the Internet. See:
www.endress.com → Download
Operating Instructions BA00412P – Identification
– Installation
– Wiring
–Operation
– Commissioning, Description of Quick Setup menus
– Maintenance
– Troubleshooting and spare parts
– Appendix: Illustration of menus
Operating Instructions BA00413P – Examples of configuration for
pressure measurement
– Description of parameters
– Troubleshooting
– Appendix: Illustration of menus
Brief Operating Instructions
KA01095P
– Installation
– Wiring
– Onsite operation
– Commissioning
– Description of Quick Setup menus
– The documentation is supplied with the device.
– The documentation can also be found on the
CD supplied.
– The documentation is also available
via the Internet. See:
www.endress.com → Download
Brief Operating Instructions
KA00298P
– Wiring
– Operation without onsite
display
– Description of Quick Setup menus
–HistoROM
®/M-DAT operation
– The documentation is supplied with the device.
See connection compartment cover.
– The documentation can also be found on the
CD supplied.
Safety Manual SD00190P
Functional Safety Manual
– Safety function with Cerabar S
– Behavior during operation and in event of failure
– Commissioning and iterative tests
–Settings
– Safety-specific characteristic quantities
– Management summary
– The documentation is valid for devices showing
version "E" in feature 100 "Additional options
1" or in feature 110 "Additional options 2". See
also Technical Information TI00383P, Section
"Ordering information".

Cerabar S PMP71 with 4 to 20 mA HART Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational and process safety . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
3.1 Incoming acceptance, transport and storage . . . . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 10
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 14
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 17
4.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 20
5 Operation . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Onsite display (optional) . . . . . . . . . . . . . . . . . . . . 21
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Onsite operation –
onsite display not connected . . . . . . . . . . . . . . . . . 24
5.4 Onsite operation –
onsite display connected . . . . . . . . . . . . . . . . . . . . 25
5.5 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 27
5.6 Operation via HART handheld terminal . . . . . . . . . 31
5.7 Endress+Hauser operating program . . . . . . . . . . . . 31
5.8 Locking/unlocking operation . . . . . . . . . . . . . . . . . 31
5.9 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . . 33
6 Commissioning. . . . . . . . . . . . . . . . . . 34
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Selecting language and measuring mode . . . . . . . . 34
6.3 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4 Pressure measurement . . . . . . . . . . . . . . . . . . . . . . 36
6.5 Lead sealing plan . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7 Maintenance. . . . . . . . . . . . . . . . . . . . 38
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8 Troubleshooting . . . . . . . . . . . . . . . . . 39
8.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2 Response of outputs to errors . . . . . . . . . . . . . . . . . 46
8.3 Confirming messages . . . . . . . . . . . . . . . . . . . . . . . 48
8.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.5 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . 49
8.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Technical data . . . . . . . . . . . . . . . . . . . 51
10 Appendix. . . . . . . . . . . . . . . . . . . . . . . 52
10.1 Operating menu for onsite display and digital
communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Safety instructions Cerabar S PMP71 with 4 to 20 mA HART
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Cerabar S is a pressure transmitter for measuring pressure.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.
1.2 Installation, commissioning and operation
The device is designed to meet state-of-the-art safety requirements and complies with applicable
standards and EC regulations. If used incorrectly or for anything other than the designated use, the
device can, however, be a source of danger e.g. product overflow due to incorrect installation or
configuration. Consequently, installation, connection to the electricity supply, commissioning,
operation and maintenance of the measuring system must be carried out by trained, qualified
specialists authorized to perform such work by the facility's owner-operator. The specialists must
have read and understood these Operating Instructions and must follow the instructions they
contain. Modifications and repairs to the device are permissible only if they are expressly approved
in the manual. Pay particular attention to the information and instructions on the nameplate.
1.3 Operational and process safety
Alternative monitoring measures have to be taken while configuring, testing or servicing the device
to ensure operational and process safety.
1.3.1 Hazardous areas (optional)
Devices for use in hazardous areas are fitted with an additional nameplate (→ä6). If the
measuring system is to be used in hazardous areas, applicable national standards and regulations
must be observed. The device is accompanied by separate "Ex documentation" which is an integral
part of these Operating Instructions. The installation regulations, connection values and safety
instructions listed in this Ex documentation must be observed. The documentation number of the
related safety instructions is also indicated on the additional nameplate.
• Ensure that all personnel are suitably qualified.
1.3.2 Functional safety SIL3 (optional)
If using devices for functional-safety applications, strict compliance with the Functional Safety
Manual (SD00190P) is mandatory.

Cerabar S PMP71 with 4 to 20 mA HART Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and icons
In order to highlight safety-related or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.
Symbol Meaning
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to serious
personal injury, a safety hazard or the destruction of the device.
"Caution!
A caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or the incorrect operation of the device.
!Note!
A note highlights actions or procedures which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
0Explosion-protected, type-examined equipment
If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a
non-hazardous area, depending on the approval.
-Hazardous areas
Symbol used in drawings to indicate hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection.
.
Safe area (non-hazardous area)
Symbol used in drawings to indicate non-hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection. Cables used in
hazardous areas must meet the necessary safety-related characteristic quantities.
%Direct current
A terminal to which DC voltage is applied or through which direct current flows.
&Alternating current
A terminal to which alternating voltage (sine-wave) is applied or through which alternating
current flows.
)Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded by means of a
grounding system.
*Protective ground terminal
A terminal which must be connected to ground prior to establishing any other connections.
+Equipotential connection
A connection that has to be connected to the plant grounding system: this may be a potential
equalization line or a star grounding system depending on national or company codes of practice.
Connecting cable immunity to temperature change
Indicates that the connecting cables have to withstand a temperature of 85 °C (185 °F) at least.
Safety instructions
Observe the safety instructions in the associated Operating Instructions.
t >85°C

Identification Cerabar S PMP71 with 4 to 20 mA HART
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplates
!Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F (38°C) for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 18 1)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• The test pressure corresponds to the overpressure limit (OPL) of the device =
MWP x 1.5 2).
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS".
The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
Aluminum and stainless steel housing (T14)
P01-XMX7Xxxx-18-xx-xx-xx-000
Fig. 1: Nameplate
1 Device name
2 Order code
See the specifications on the order confirmation for the meanings of the individual letters
and digits.
3 Serial number
4 Degree of protection
5 MWP (Maximum working pressure)
6 Symbol: Note: pay particular attention to the data in "Technical Information"!
7 Minimum/maximum span
8 Nominal measuring range
9 Electronic version (output signal)
10 Wetted materials
11 Supply voltage
12 GL symbol for GL marine certificate (optional)
13 SIL symbol for devices with SIL3/IEC 61508 Declaration of Conformity (optional)
14 Approval marks and ID numbers
15 Manufacturer's address
1) With regard to their stability-temperature property, the materials 1.4404 and 1.4435 are grouped together under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
2) The equation does not apply to PMP71 with a 50 bar (750 psi) or a 100 bar (1,500 psi) measuring cell.
Mat.
MWP
Span
Ser.-No.:
Order Code:
U=
1
2
34
56
7
8
9
10
11
12 13
14
26
23,5
2,5
55
R1
2,1
-0,1
15

Cerabar S PMP71 with 4 to 20 mA HART Identification
Endress+Hauser 7
Devices for use in hazardous areas are fitted with an additional nameplate.
P01-xMD7xxxx-18-xx-xx-xx-002
Fig. 2: Additional nameplate for devices suitable for use in hazardous areas
1 EC type-examination certificate number
2 Type of protection e.g. II 1/2 G Ex ia IIC T6
3 Electrical data
4 Safety Instructions number e.g. XA00235P
5 Safety Instructions index e.g. A
6 Date of device manufacture
Devices suitable for oxygen applications are fitted with an additional nameplate.
P01-xxxxxxxx-18-xx-xx-xx-000
Fig. 3: Additional nameplate for devices suitable for oxygen applications
1 Maximum pressure for oxygen applications
2 Maximum temperature for oxygen applications
3 Layout identification of the nameplate
Devices suitable for custody transfer applications are fitted with an additional nameplate.
P01-PMP71MID-18-xx-xx-xx-000
Fig. 4: Additional nameplate for devices suitable for custody transfer applications
1 Maximum pressure for liquid applications
2 Minimum pressure for liquid applications
3 Maximum pressure for gas applications
4 Minimum pressure for gas applications
Dat.:
3
6
5
1
2
4
Pmax
Tmax
for oxygen service
Bei Sauerstoffeinsatz/
3
1
2
tamb, max.+55°C tamb, min=-25°C
Pmin: Pmin:
For liquid application:
Pmax: Pmax:
For gas application:
SW Rev. 02.10.54
NMi Part Certificate TC7975
Checksum: 0xD8CC
123
4

Identification Cerabar S PMP71 with 4 to 20 mA HART
8Endress+Hauser
Hygienic stainless steel housing (T17)
P01-XMX7Xxxx-18-xx-xx-xx-001
Fig. 5: Nameplate
1 Device name
2 Manufacturer's address
3 Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
4 Serial number
5 MWP (Maximum working pressure)
6 Symbol: Note: pay particular attention to the data in "Technical Information"!
7 Minimum/maximum span
8 Nominal measuring range
9 Electronic version (output signal)
10 Supply voltage
11 Wetted materials
12 Type of protection
Optional:
13 Approval marks and ID numbers
14 3A symbol
15 CSA symbol
16 FM symbol
17 SIL symbol for devices with SIL3/IEC 61508 Declaration of Conformity
18 GL symbol for GL marine certificate
19 EC type-examination certificate
20 Type of protection
21 Approval number for WHG overfill protection
22 Temperature operating range for devices for use in hazardous areas
23 Electrical data for devices for use in hazardous areas
24 Safety Instructions number
25 Safety Instructions index
26 Date of device manufacture
27 Maximum temperature for devices suitable for oxygen applications
28 Maximum pressure for devices suitable for oxygen applications
2.1.2 Identifying the sensor type
See parameter "Sensor Meas.Type" in Operating Instructions BA00413P.
Operating Instructions BA00413P can be found on the supplied CD.
15 Pmax
Tmax
Bei Sauerstoffeinsatz/for oxygen service:
Order Code:
Ser.-No.:
MWP
Span
U=
Mat.
1
3
4
6
7
8
9 10
11
12
13
13
13
14
5
16 17
-
Dat.:
19
21
20
22
23
24 25
26
27 28
2
18

Cerabar S PMP71 with 4 to 20 mA HART Identification
Endress+Hauser 9
2.2 Scope of delivery
The scope of delivery comprises:
• Cerabar S pressure transmitter
• For devices with the "HistoROM/M-DAT" option:
CD-ROM with Endress+Hauser operating program and documentation
• Optional accessories
Documentation supplied:
• Operating Instructions BA00412P and BA00413P, Technical Information TI00383P and the
Safety Instructions, Safety Manual and brochures can be found on the CD supplied.
• Brief Operating Instructions KA01095P
• Fold-out flyer KA00298P
• Final inspection report
• Also Safety Instructions with ATEX, IECEx and NEPSI devices
• Optional: factory calibration certificate, inspection certificates
2.3 Certificates and approvals
CE mark, Declaration of Conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC Declaration of Conformity and thus complies with the
statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of HART Communication Foundation, Austin, USA
GORE-TEX®
Registered trademark of W.L. Gore & Associates, Inc., USA

Installation Cerabar S PMP71 with 4 to 20 mA HART
10 Endress+Hauser
3 Installation
3.1 Incoming acceptance, transport and storage
3.1.1 Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Transporting to the measuring point
"Caution!
Please comply with the safety instructions and transport conditions for devices weighing over 18 kg
(39.69 lbs).
Transport the device to the measuring point in the original packaging or at the process connection.
3.1.3 Storage
The device must be stored in a dry, clean place and protected against damage from impact
(EN 837-2).
Storage temperature range:
See Technical Information TI00383P.
3.2 Installation conditions
3.2.1 Dimensions
For dimensions, please refer to the "Mechanical construction" section in TI00383P.
3.3 Installation instructions
!Note!
• Due to the orientation of the Cerabar S, there may be a shift in the zero point, i.e. when the
container is empty or partially full, the measured value does not display zero. You can correct this
zero point shift either directly at the device using the "E" key or by remote operation. See
→ä23, "Function of the operating elements – onsite display not connected" or
→ä35, "Position adjustment".
• To ensure optimal readability of the onsite display, it is possible to rotate the housing up to 380°.
→ä14, "Rotating the housing".
• Endress+Hauser offers a mounting bracket for installing on pipes or walls.
→ä13, "Wall and pipe-mounting (optional)".