Endress+Hauser Cerabar M PMC51? Cerabar M PMP51 User manual

Products Solutions Services
BA00385P/00/EN/20.16
71316876
Valid from software version:
01.00.zz
Operating Instructions
Cerabar M
PMC51, PMP51, PMP55
Process pressure measurement

Cerabar M Analog
2Endress+Hauser
A0023555
Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to working
procedures.
The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
1.
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
2.
3.

Cerabar M Analog
Endress+Hauser 3
Table of contents
1 Document information . . . . . . . . . . . . . . 4
1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Basic safety instructions . . . . . . . . . . . . . 6
2.1 Requirements for personnel . . . . . . . . . . . . . . . . . . 6
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Identification . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 CE mark, Declaration of Conformity . . . . . . . . . . 11
4 Installation . . . . . . . . . . . . . . . . . . . . . . .12
4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Storage and transport . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . 12
4.4 General installation instructions . . . . . . . . . . . . . 13
4.5 Installation instructions . . . . . . . . . . . . . . . . . . . . 14
4.6 Closing the housing covers . . . . . . . . . . . . . . . . . 24
4.7 Mounting the profiled seal for the universal
process adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.8 Post-installation check . . . . . . . . . . . . . . . . . . . . . 24
5 Electrical connection . . . . . . . . . . . . . . . 25
5.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . 25
5.2 Connecting the measuring unit . . . . . . . . . . . . . . 26
5.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Overvoltage protection (optional) . . . . . . . . . . . . 28
5.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 30
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Position of operating elements . . . . . . . . . . . . . . 31
6.2 Using the device display (optional) . . . . . . . . . . . 32
7 Commissioning. . . . . . . . . . . . . . . . . . . .34
7.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 Maintenance. . . . . . . . . . . . . . . . . . . . . .36
8.1 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . . 36
8.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Troubleshooting. . . . . . . . . . . . . . . . . . .37
9.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.3 Response of output to errors . . . . . . . . . . . . . . . . . 37
9.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10 Technical data . . . . . . . . . . . . . . . . . . . . 38
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Document information Cerabar M Analog
4Endress+Hauser
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in the various
phases of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to troubleshooting,
maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
1.2.2 Electrical symbols
1.2.3 Tool symbols
Symbol Meaning
A0011189-EN
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
A0011190-EN
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
A0011191-EN
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
A0011192-EN
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line or
a star grounding system depending on
national or company codes of practice.
Symbol Meaning
A0011221
Allen screw
A0011222
Open-ended wrench
GEFAHR
WARNUNG
VORSICHT
HINWEIS
)

Cerabar M Analog Document information
Endress+Hauser 5
1.2.4 Symbols for certain types of information
1.2.5 Symbols in graphics
1.2.6 Symbols on the device
1.2.7 Registered trademarks
KALREZ®, VITON®, TEFLON®
Trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Trademark of Ladish & Co., Inc., Kenosha, USA
GORE-TEX®
Trademark of W.L. Gore & Associates, Inc., USA
Symbol Meaning
A0011182
Permitted
Indicates procedures, processes or actions that are permitted.
A0011184
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011193
Tip
Indicates additional information.
A0015482
Reference to documentation
A0015484
Reference to page.
A0015487
Reference to graphic
, , ... Series of steps
A0018343
Result of a sequence of actions
A0015502
Visual inspection
Symbol Meaning
1, 2, 3, 4 etc. Numbering for main items
, , ... Series of steps
A, B, C, Detc. Views
Symbol Meaning
A0019159
Safety instructions
Observe the safety instructions in the associated Operating Instructions.
Connecting cable immunity to temperature change
Indicates that the connecting cables have to withstand a temperature of 85°C at least.
1.
2.
1.
2.
t 85°C>

Basic safety instructions Cerabar M Analog
6Endress+Hauser
2 Basic safety instructions
2.1 Requirements for personnel
Personnel involved in installation, commissioning, diagnostics and maintenance must meet
the following requirements:
• Trained, qualified specialists must have a relevant qualification for this specific function
and task
• Are authorized by the plant owner/operator
• Are familiar with national regulations
• Before commencing work, the specialist staff must have read and understood the
instructions in the manuals and supplementary documentation as well as in the
certificates (depending on the application)
• Follow instructions and comply with basic conditions
Operating personnel must meet the following requirements:
• Are instructed and authorized according to the requirements of the task by the facility's
owner-operator
• Follow the instructions in these Operating Instructions
2.2 Designated use
The Cerabar M is a pressure transmitter for measuring pressure and level.
2.2.1 Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
Clarification of borderline cases:
In the case of special fluids and fluids used for cleaning, Endress+Hauser is glad to provide
assistance in clarifying the corrosion resistance of wetted materials, but does not accept any
warranty or liability.
2.3 Occupational safety
When working on and with the device:
• Wear the required personal protective equipment according to national regulations.
• Switch off the supply voltage before connecting the device.
2.4 Operational safety
Risk of injury!
‣Operate the device in a proper technical condition and fail-safe condition only.
‣The operator is responsible for the trouble-free operation of the device.
Modifications to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers:
‣If modifications are nevertheless required, consult with Endress+Hauser.
Repair
To ensure continued operational safety:
‣Carry out repairs on the device only if they are expressly permitted.
‣Observe national regulations pertaining to the repair of an electrical device.
‣Only use genuine spare parts and accessories from Endress+Hauser.

Cerabar M Analog Basic safety instructions
Endress+Hauser 7
2.5 Hazardous area
To eliminate the risk of danger to persons or the facility when the device is used in the
hazardous area (e.g. explosion protection, pressure equipment safety):
• Check the nameplate to determine whether the ordered device can be used for the
intended
application in the hazardous area.
• Observe the specifications in the separate supplementary documentation that is an
integral part of these Operating Instructions.
2.6 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate. It meets general safety standards and legal requirements. It also
complies with the EC directives listed in the device-specific EC Declaration of Conformity.
Endress+Hauser confirms this by affixing the CE mark to the device.

Identification Cerabar M Analog
8Endress+Hauser
3 Identification
3.1 Product identification
The following options are available to identify the measuring device:
• Nameplate specifications
• Order code with a breakdown of the device features on the delivery note
• Enter serial number from nameplates in the W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
For an overview of the technical documentation provided, enter the serial number from the
nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).
3.2 Device designation
3.2.1 Nameplates
• The MWP (maximum working pressure) is specified on the nameplate. This value refers
to a reference temperature of 20°C (68°F) or 100°F (38 °C) for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following
standards:
– EN 1092-1: 2001 Tab. 18 1)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5
2).
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
1) With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together
under 13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
2) The equation does not apply for PMP51 and PMP55 with a 40 bar (600 psi) or a 100 bar (1500 psi) measuring
cell.

Cerabar M Analog Identification
Endress+Hauser 9
Aluminum housing
A0028467
Fig. 1: Nameplate
1 Device name
2 Order number (shortened for re-ordering)
3 Serial number (for identification)
4 Extended order number (full)
5 MWP (maximum working pressure)
6 Electronic version (output signal)
7Min./max.span
8 Nominal measuring range
9 Supply voltage
10 Unit of length
11 No entry
12 ID number of notified body with regard to Pressure Equipment Directive (optional)
13 Approvals
14 Software version
15 Device version
16 Degree of protection
17 Wetted materials
18 Approval-specific information
Devices suitable for oxygen applications are fitted with an additional nameplate.
A0028468
Fig. 2: Additional nameplate for devices suitable for oxygen applications
1 Maximum pressure for oxygen applications
2 Maximum temperature for oxygen applications
3 Layout identification of the nameplate
ex works FW:
Dev.Rev.:
250002755-C
Ext. order code:
Ser. no.:
U=
Span
P
MWP
Order code:
Made inGermany, D-79689 MaulburgMat.:
250002756-E
L=
1
23
4
6 7
8910
11
12
13 14
15 16
17
18
18
5
Pmax
Tmax
for oxygen service
Bei Sauerstoffeinsatz/
1
23

Identification Cerabar M Analog
10 Endress+Hauser
Stainless steel housing, hygienic
A0028469
Fig. 3: Nameplate
1 Device name
2 Order number (shortened for re-ordering)
3 Serial number (for identification)
4 Extended order number (full)
5 Nominal measuring range
6 MWP (maximum working pressure)
7Lengthdata
8 Electronic version (output signal)
9 Supply voltage
10 Min./max. span
11 Wetted materials
12 Approval-specific information
13 No entry
14 ID number of notified body with regard to Pressure Equipment Directive (optional)
15 No entry
16 Software version
17 Device version
18 Degree of protection
Devices with certificates are fitted with an additional nameplate.
A0028470
Abb. 4: Additional nameplate for devices with certificates
1 Approval-specific information
002757-A
p
Order code:
Ext. order code:
Ser. no.:
MWP
D-79689 Maulburg
Made inGermany,
ex works FW
U= Dev.Rev.:
L=
Span
Mat.:
002758-C
1
2
3
4
44
5
6
78
9
10
11 12
12
13
14
15
16
17
18
002759-B
1
1