Endress+Hauser Proline t-mass 65 Technical specifications

KA021D/06/en/06.10
71115118
Brief Operating Instructions
Proline t-mass 65
Thermal Mass Flow Measuring System
6
8
9
MODBUS
These Brief Operating Instructions are not intended to replace the
Operating Instructions provided in the scope of supply.
Detailed information is provided in the Operating Instructions and
the additional documentation on the CD-ROM supplied.
The complete device documentation consists of:
• These Brief Operating Instructions
• Depending on the device version:
– Operating Instructions and the Description of Device Functions
– Approvals and safety certificates
– Special safety instructions in accordance with the approvals for
the device (e.g. explosion protection, pressure equipment
directive etc.)
– Additional device-specific information

Table of contents Proline t-mass 65
2Endress+Hauser
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Safety conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Transporting to the measuring point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Connecting the various housing types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Navigating within the function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.4 Calling the Commission Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5 Software settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Proline t-mass 65 Safety instructions
Endress+Hauser 3
1 Safety instructions
1.1 Designated use
• The measuring device works based on the thermal measuring principle and is to be used
exclusively for measuring the mass flow of gases (e.g. kg, Nm3, Scf).
• The measuring device can be configured to measure pure gases (e.g. oxygen, nitrogen, carbon
dioxide, argon etc.) or gas mixtures (e.g. natural gas).
• Any use other than that described here compromises the safety of persons and the entire
measuring system and is, therefore, not permitted.
• The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Installation, commissioning and operation
• The measuring device must only be installed, connected, commissioned and maintained by
qualified and authorized specialists (e.g. electrical technicians) in full compliance with the
instructions in these Brief Operating Instructions, the applicable norms, legal regulations and
certificates (depending on the application).
• The specialists must have read and understood these Brief Operating Instructions and must
follow the instructions they contain. If you are unclear on anything in these Brief Operating
Instructions, you must read the Operating Instructions (on the CD-ROM). The Operating
Instructions provide detailed information on the measuring device.
• The measuring device should only installed in a de-energized state free from outside loads or
strain.
• The measuring device may only be modified if such work is expressly permitted in the
Operating Instructions (on the CD-ROM).
• Repairs may only be performed if a genuine spare parts kit is available and this repair work is
expressly permitted.
• If performing welding work on the piping, the welding unit may not be grounded by means
of the measuring device.
1.3 Operational safety
• The measuring device is designed to meet state-of-the-art safety requirements, has been
tested, and left the factory in a condition in which it is safe to operate. Relevant regulations
and European standards have been observed.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
• The information on the warning notices, nameplates and connection diagrams affixed to the
device must be observed. These contain important data on the permitted operating conditions,
the range of application of the device and information on the materials used.
• If the device is not used at atmospheric temperatures, compliance with the relevant marginal
conditions as specified in the device documentation supplied (on CD-ROM) is mandatory.

Safety instructions Proline t-mass 65
4Endress+Hauser
• The device must be wired as specified in the wiring and connection diagrams. Interconnection
must be permitted.
• All parts of the device must be included in the potential equalization of the system.
• Cables, certified cable glands and certified dummy plugs must be suitable to withstand the
prevailing operating conditions, such as the temperature range of the process. Housing
apertures that are not used must be sealed with dummy plugs.
• The device should only be used for fluids to which all the wetted parts of the device are
sufficiently resistant. With regard to special fluids, including fluids used for cleaning,
Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of
wetted materials. However, minor changes in temperature, concentration or in the degree of
contamination in the process may result in variations in corrosion resistance. For this reason,
Endress+Hauser does not accept any responsibility with regard to the corrosion resistance of
wetted materials in a specific application. The user is responsible for the choice of suitable
wetted materials in the process.
• Hazardous areas
Measuring devices for use in hazardous areas are labeled accordingly on the nameplate.
Relevant national regulations must be observed when operating the device in hazardous areas.
The Ex documentation on the CD-ROM is an integral part of the entire device documentation.
The installation regulations, connection data and safety instructions provided in the Ex
documentation must be observed. The symbol on the front page indicates the approval and
certification body (0Europe, 2USA, 1Canada).
The nameplate also bears the documentation number of this Ex documentation
(XA***D/../..).
1.4 Safety conventions
#Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
"Caution!
“Caution” indicates an action or procedure which, if not performed correctly, can result in
incorrect operation or destruction of the device. Comply strictly with the instructions.
!Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.

Proline t-mass 65 Installation
Endress+Hauser 5
2 Installation
2.1 Transporting to the measuring point
• Transport the measuring device to the measuring point in the original packaging.
• The covers or caps fitted on the process connections prevent mechanical damage to the
sensors during transport and storage. For this reason, do not remove the covers or caps until
immediately before installation.
2.2 Installation conditions
• The thermal dispersion principle is sensitive to disturbed flow conditions. Therefore, the
requirements and conditions for installation in this section are especially important
• Take measures to reduce or avoid condensation (e.g. install a condensation trap, thermal
insulation, etc.).
2.2.1 Dimensions
For the dimensions of the measuring device → see associated Technical Information on the
CD-ROM.
A0007408
Use slings around the process connections.
#Warning!
Risk of injury! The device can slip.
The center of gravity of the measuring device may be
higher than the holding points of the slings.
Always ensure that the device cannot slip or turn around
its axis.
A0007409
Do not lift measuring devices by the transmitter housing
or the connection housing in the case of the remote
version. Do not use chains as they could damage the
housing.

Installation Proline t-mass 65
6Endress+Hauser
2.2.2 Pipework requirements
Good engineering practice should be followed at all times.
Further information is provided in ISO Standard 14511.
!Note!
Measuring errors will result due to a mismatch of the pipes or gaskets.
2.2.3 Orientation
Make sure that the direction arrow on the sensor matches the direction of gas flow through the
pipe.
Avoid
A0007520 A0007521 A0007522
Pipe diameter one is not equal to pipe
diameter two
Incorrectly sized gaskets Incorrectly aligned Flanges and
gaskets
Flanged version
A0007512 A0007514 A0007515
compact remote compact remote compact remote
Ãà m Ãà m Ãà Ãà à o à o
Insertion version
A0007516 A0007517 A0007518
compact remote compact remote compact remote
à m n Ãà m Ãà Ãà à o à o
ÃÃ = Recommended orientation
Ã= Orientation recommended in certain situations
m…o = See following description

Proline t-mass 65 Installation
Endress+Hauser 7
2.2.4 Inlet/outlet runs
The thermal dispersion principle is sensitive to disturbed flow conditions.
As a general rule, the installed thermal flow sensor should always be installed as far away as
possible from any flow disturbances. Further information is provided in ISO Standard 14511.
m In the case of saturated or unclean gases, upward flow in a vertical pipe section is preferred to minimize
condensation/contamination.
n Not recommended if the vibrations are too high or if the installation is unstable.
o Only suitable for clean/dry gases. On horizontal pipes do not mount the sensor from the bottom, if the gas is very damp
or saturated with water (e. g. Bio Gas). Mount the sensor in a position as indicated below (α=135°).
A0009897
Flanged version
A0007523 A0007524 A0007525
A0007526 A0007527 A0007528
15xDN 2xDN 15xDN 2xDN 15xDN 2xDN
20xDN 2xDN 35xDN 2xDN 50xDN 2xDN

Installation Proline t-mass 65
8Endress+Hauser
Inlet run
15 x DN for the flanged version and 20 x DN for the insertion version
Outlet run
2 x DN for the flanged version and 5 x DN for the insertion version
!Note!
• Where two or more flow disturbances are located upstream of the meter, the longest indicated
inlet length should prevail.
For example if a control valve and a bend are mounted upstream of the flowmeter, the
recommended inlet length should be according to the control valve (50 × DN).
• For very light gases such as Helium and Hydrogen all upstream distances should be doubled.
• A specially designed perforated plate flow conditioner can be installed if it is not possible to
observe the inlet runs required.
Please refer to the Operating Instructions on the CD-ROM for special details on the perforated
plate flow conditioner
2.2.5 Mounting conditions for the insertion version
Mounting conditions for welding sockets
Insertion version
A0007529 A0007530 A0007531
A0007532 A0007564 A0007534
20xDN 5xDN 20xDN 5xDN 20xDN 5xDN
25xDN 5xDN 40xDN 5xDN 50xDN 5xDN
A0011843
"Caution!
When mounting the fitting to a thin wall duct, use a
suitable support bracket for the sensor.
D = Ø 31.0 mm ± 0.5 mm (Ø 1.22" ± 0.019")
90°
90°
D

Proline t-mass 65 Installation
Endress+Hauser 9
Adjustment of the insertion version
Insertion depth calculation
!Note!
All the guidelines and information on the insertion depth refer to a standard welding nozzle
provided by Endress+Hauser.
For detailed remarks on calculation refer to Technical Information on the CD-ROM.
Insertion depth calculation with Quick Setup "Sensor"
The following data are needed for insertion depth calculation:
A0011888
Insert the sensor into the socket and tighten the lower nut of
compression fitting first by hand and then tighten it 1¼ revolutions
using a wrench (42 mm).
"Caution!
• NPT thread: use a thread sealing tape or paste
• G1A thread: the sealing ring supplied must be installed
A0011844
a. Internal diameter for round pipes.
Duct height for a duct if the sensor is to be installed vertically
or the duct width if it is to be installed horizontally.
(a = min. 80 mm or 3 inch)
b. Thickness of the pipe wall or duct wall
c. Depth of the welding nozzle at the pipe or duct including the
sensor pipe union and Hot tap mounting set (if used).
a. Calculated insertion depth:
(0.3 × a) + b + c + 2 mm or
(0.3 × a) + b + c + 0,079 inch
Round pipes Duct
• Pipe standard (DIN, ANSI or others)
• Nominal diameter
• Outer diameter
• Thickness
• Internal diameter (min. 80 mm or 3")
• Duct height
• Duct width
•Thickness
• Mounting orientation (installed vertically or
horizontally)
abc
230
220
210
200
190
180
9
8
7

Installation Proline t-mass 65
10 Endress+Hauser
Aligning the calculated insertion depth
Aligning the insertion version to flow direction
Check and ensure that the sensor is aligned vertically at a 90° angle on the pipe/duct.
Turn the sensor so that the arrow marking matches the direction of flow.
A0011848
a. Tighten the upper nut of compression fitting such that
the sensor can still be adjusted.
b. Align the scale to the calculated insertion depth.
A0007536 A0007537
a
b
230
220
210
200
190
180
9
8
7
90° (±3°)
90°(±7°)