Endress+Hauser DipFit W CPA 111 User manual

BA 112C/07/en/03.00
No. 51502878 DipFit W CPA 111
Immersion Assembly for
pH/Redox Measurement
Operating Instructions

DipFit W CPA 111
Endress+Hauser 1
Table of contents
1Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Intended application . . . . . . . . . . . . . . . . . . . . 2
1.3 Installation, start-up, maintenance . . . . . . . . . 2
1.4 Operational security . . . . . . . . . . . . . . . . . . . . . 3
1.5 Sending back . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Identification . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Product designation . . . . . . . . . . . . . . . . . . . . . 4
2.2 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Measuring system . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Overview of mounting parts . . . . . . . . . . . . . . . 7
3.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Cleaning of electrodes . . . . . . . . . . . . . . . . . . 15
4.2 Maintenance work . . . . . . . . . . . . . . . . . . . . . . 16
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . 17
6 Technical data . . . . . . . . . . . . . . . . . . . . 20

1 Safety DipFit W CPA 111
2Endress+Hauser
1Safety
1.1 Safety symbols
#Warning!
This symbol alerts to hazards. Disregard may cause serious injuries to persons or
damage to equipment.
"Caution!
This symbol alerts to possible malfunction due to operator error. Disregard may cause
damage to equipment.
!Note!
This symbol indicates important items of information.
1.2 Intended application
The immersion and process assembly DipFit W CPA 111 is suitable for universal use
in waste water / water treatment as well as process applications. It can be used in
pressures of up to 4 bar.
The bayonet mounting technique of the electrode holder permits the electrodes to be
removed and installed quickly and conveniently.
The chemical electrode cleaning system Chemoclean can be integrated without
modifying the assembly if one of the three electrode mounting positions is free.
All required accessories are available:
•Wet bucket
•KCl reservoir
•Calibration cap
•Mounting frame
•Pendulum frame
•Adapter for adjustable flange
•Spray cleaning.
1.3 Installation, start-up, maintenance
#Warning!
•The assembly may only be installed, commissioned and serviced by properly trained
personnel authorised by the system operator.
•The personnel must be familiar with these operating instructions and must adhere to
the instructions contained therein.
•Damaged assemblies that may be dangerous must not be operated and should be
clearly identified as being defective.
•Any troubleshooting of the assembly and complete measuring system is to be
performed exclusively by authorised, trained personnel.
•If faults cannot be remedied, the assembly must be removed from service and
secured to prevent accidental start-up.
•Maintenance work not described in these operating instructions may only be
performed at the manufacturer’s works or by the Endress+Hauser service
organisation.

DipFit W CPA 111 1 Safety
Endress+Hauser 3
1.4 Operational security
The assembly has been designed for safe operation according to the state-of-the-art
in engineering and according to current regulations and European standards (see
“Technical data”). It has left the manufacturer’s works in perfect condition.
However, if used improperly or for purposes other than the intended purpose, it may be
dangerous, e.g. due to incorrect installation or incorrect operating conditions.
#Warning!
•Operation in any way other than as described in these instructions may compromise
the safety and function of the measuring system and is therefore impermissible.
•The notes and warnings in these operating instructions must be strictly adhered to.
Notes for installation in pressurized systems
#Warning!
•The maximum operating pressure of the assembly must not be exceeded.
•The system must be depressurized before installation or removal of the assembly.
•Couplings and lines must be checked for leakage and damage at regular intervals.
1.5 Sending back
In case of repair, please send the cleaned assembly back to the Endress+Hauser sales
agency in your area. Use the original packaging material if possible.
If you send back assemblies from toxic or strongly aggressive processes, please fill in
and enclose the “Safety regulation form for repairs of E+H instruments”(see last page
but one of these operating instructions).

2 Identification DipFit W CPA 111
4Endress+Hauser
2 Identification
2.1 Product designation
2.1.1 Nameplate
Fig. 2.1: Nameplate of DipFit W CPA 111-00A
2.1.2 Product structure
2.2 Scope of supply
"Caution!
•Verify that the packaging is undamaged! Inform the post office or freight carrier of any
damage. Keep the original packaging material until the matter has been settled.
•Verify that the contents are undamaged! Inform the post office or freight carrier of any
damage and consult your supplier. Keep damaged merchandise until the matter has
been settled.
•Check that the delivery is complete and agrees with the shipping documents and your
order (refer to nameplate for type and version).
The delivery includes:
•Assembly DipFit W CPA 111
•Operating instructions BA 112C/07/en.
If you have any questions, consult your supplier or the Endress+Hauser sales agency
in your area (see back cover of these operating instructions for addresses).
Length of the assembly
0 1000 mm
1 2000 mm
2500…3000 mm (A, C, F only)
Material
0 Assembly of PP, sealing of EPDM
Process connection / material
A Flange DN 100 of PP-GF 20, unpressurized
B Adapter for adjustable flange DN 100 of PP-GF 20, variable adjustment of
immersion depth
C Pressurized flange DN 100, max. 4 bar
D Suspension bracket of SS 316Ti (1000 mm only)
F For pendulum frame mounting
CPA 111- complete order code

DipFit W CPA 111 3 Installation
Endress+Hauser 5
3Installation
3.1 Measuring system
A complete measuring system comprises
•the assembly DipFit W CPA 111
•a pH and/or redox electrode with a length of 120 mm
•a pH/redox measuring transmitter, e.g. Liquisys M CPM 223 or CPM 253
•a measuring cable, e.g. CPK 1, CPK 7 or CPK 9
and optionally
•a temperature sensor Pt 100
•a junction box VBA or VBM
•an extension cable, e.g. CYK 71.
Fig. 3.1: Example of a complete measuring system with DipFit W CPA 111
ENDRESS+HAUSER
LIQUISYS
CAL REL
REL1
REL1
ALARM
REL2
REL2
E
DipFit W CPA 111 Junction box
VBA
Measuring transmitter
Liquisys M CPM 253
A-CPA111x-14-xx-xx-en-001.ep
s
Skintop cable gland Pg 16
Cable gland Pg 13.5
Measuring cable CPK 1 / 7 / 9
Electrode holder
(3 mounting positions)
Extension cable
CYK 71

3 Installation DipFit W CPA 111
6Endress+Hauser
3.2 Dimensions
Fig. 3.2: Dimensions of CPA 111-A/C (left), CPA 111-B (right)
a Assembly head
b Dummy plug Pg 16
c Cable gland Pg 13.5
d Star handle screws
e Flange DN 100
f Electrode holder
g Adjustable flange
Fig. 3.3: Pressurized flange DN 100 for CPA 111-C, max. 4 bar (left), flange DN 100 for CPA 111-A/B (right)
a Through holes for captive star handle screws

DipFit W CPA 111 3 Installation
Endress+Hauser 7
3.3 Overview of mounting parts
3.3.1 Versions with flange DN 100
Fig. 3.4: Overview of CPA 111-A/C
a Recessed head screws (4 pieces)
b Assembly head
c Dummy plug Pg 16
d Cable gland Pg 13.5
e Star handle screws (not for pressurized version)
f Flange DN 100; version A: standard; version C: pressurized flange
g Assembly pipe
h Bore hole for wet bucket
i AMP plug for PM connection
j O-ring
k Electrode holder (3 mounting positions)
l PM (potential matching pin); material: SS 316Ti
m Punch hole for electrolyte reservoir CPY 7
n Option: accessories Chemoclean CPR 30
o Dummy plug
p O-ring for electrode installation

3 Installation DipFit W CPA 111
8Endress+Hauser
3.3.2 Version with adjustable flange DN 100
Fig. 3.5: Overview of CPA 111-B
a Adapter for adjustable flange (2 half-shells)
b O-ring for tolerance compensation
c Bayonet lock
d Electrode holder (3 mounting positions)
e Straining screws (2 pieces) for adjustable flange
f Flange DN 100

DipFit W CPA 111 3 Installation
Endress+Hauser 9
Fig. 3.6: Adapter for adjustable flange
a Recessed head screws
b Marker “final position”
c Assembly pipe
d Half-shells
Mounting
1. Attach flange DN 100 to mounting frame.
2. Put half-shells (d) of adapter on desired position of pipe.
3. Insert recessed head screws (a) in provided impressions and screw both
parts together.
4. Put O-ring in O-ring groove.
5. Insert assembly in installed flange DN 100 flange.
6. Screw assembly at assembly head clockwise until marker “final position”(b).
Removal
1. Leave installed flange DN 100 flange on mounting frame.
2. Screw out assembly at assembly head counterclockwise and take out of the
medium.

3 Installation DipFit W CPA 111
10 Endress+Hauser
3.3.3 Version with suspension bracket
Fig. 3.7: Overview of CPA 111-D
a Suspension bracket; material: SS 316Ti
b Assembly head
c Dummy plug Pg 16
d Cable gland Pg 13.5
e Weight (half-shells)
f Cable clamp for fixing of the half-shells
g Sleeve
h Electrode holder (3 mounting positions)
Mounting
The suspended version of CPA 111 can be mounted at the basin using assembly holder
CYH 101. The mounting chain allows a flexible immersion depth.
!Note!
Weight (e) is required to stabilize the assembly. Push it all the way down to sleeve (g)
before you finally fix the cable clamp (f).

DipFit W CPA 111 3 Installation
Endress+Hauser 11
3.3.4 Version for pendulum frame mounting
Fig. 3.8: Overview of CPA 111-F
a Retaining ring (half-shells)
b Bore hole M8 for knurled banjo bolts
c Electrode holder (3 mounting positions)
d Straining screws (2 pieces) for fixing of the half-shells

3 Installation DipFit W CPA 111
12 Endress+Hauser
Fig. 3.9: Retaining ring
a Assembly pipe
bMarker “final position”
c Recessed head screws
d Half-shells
e Knurled banjo bolts
Fig. 3.10: Pendulum frame
Fig. 3.11: CPA 111 mounted with pendulum frame
Mounting (see Fig. 3.9 to 3.11)
The CPA 111-F is designed for pendulous suspension from the pendulum frame
(order no. 50080196) by the retaining ring.
1. Put half-shells (d) of adapter on desired position of assembly pipe
2. Insert recessed head screws (c) in provided impressions and screw both
parts together
3. Screw stop nuts on the two knurled banjo bolts (e) (both included in delivery of
pendulum frame)
4. Screw knurled banjo bolts (e) into the bore holes M8 of the retaining ring and fix
them by the stop nuts
5. Hang assembly into the pillow blocks of the pendulum frame.

DipFit W CPA 111 3 Installation
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3.4 Mounting
3.4.1 Mounting of electrodes
The assembly can be fitted with electrodes with a threaded Pg 13.5 plug-in head,
a shaft length of 120 mm and a shaft diameter of 12 mm.
"Caution!
•Before mounting the pH electrode make sure that the electrode shaft is fitted with
an O-ring and clamping ring and that the yellow protection cap is removed.
•Make the electrodes slidable before mounting. Wetting with water is sufficient.
Removal of the electrode holder
Disengage the bayonet lock (a) by turning the electrode holder (b).
Mounting of the electrode(s)
1. Unscrew upper dummy plug (d).
2. Remove lower dummy plug (e).
3. Screw in electrode (c).
Fig. 3.12: Removal of the electrode holder (left), mounting of the pH/redox electrode (right)
a Bayonet lock
b Electrode holder
c pH/redox electrode
d Dummy plug
e Dummy plug

3 Installation DipFit W CPA 111
14 Endress+Hauser
3.4.2 Mounting of measuring cable
1. Unscrew cover (a) from assembly head (b).
2. Push the terminated end of the measuring cable through the assembly pipe.
3. Screw the electrode connector of measuring cable (c) onto electrode (d).
4. Plug the potential matching connector (e) into the AMP connector.
5. Close the bayonet lock by turning electrode holder (g).
6. Push the non-terminated end of the measuring cable through the cable gland
Pg 13.5 (f); be sure to have an extra measuring cable length of approx. 10 cm!
7. Screw cover (a) onto assembly head (b).
8. Tighten the Pg cable gland (f).
Fig. 3.13: Mounting of the measuring cable
a Cover
b Assembly head
c Cable connector plug
d Electrode
e PM connector plug
f Cable gland Pg 13.5
g Electrode holder

DipFit W CPA 111 4 Maintenance
Endress+Hauser 15
4 Maintenance
4.1 Cleaning of electrodes
Soiling of the electrode may impair measurement up to malfunction:
•Coatings on the pH-sensitive part of the glass electrode cause poor response time
and low sensitivity.
•Soiling or blocking of the diaphragm causes poor response and unstable
measurement.
Therefore all parts in contact with the medium must be cleaned at regular intervals.
The frequency and intensity of cleaning depend on the medium to be measured.
"Caution!
•Do not use abrasive cleaning agents. These may cause irreparable damage to the
glass membrane of the electrode.
•After cleaning, the complete system must be thoroughly rinsed with water (tap water,
no distilled or deionised water). Cleaning agent residue not removed may impair
measurement.
•After each cleaning, the measuring system should be checked and recalibrated
if required.
Manual cleaning
The procedure depends on the degree of soiling.
•Remove light soiling and coatings by rinsing with a suitable cleaning agent.
•To remove adherent dirt, use a soft brush and suitable cleaning agent.
Automatic cleaning
Cyclic, automatic cleaning in an installed condition may be carried out by the automatic
spray cleaning system Chemoclean. The complete system comprises:
•Spray head CPR 30 (external) or CPR 31 (internal)
•Cleaning injector CYR 10
•Cleaning control, e.g. programme sequencer CYR 20 or internally via measuring
transmitter Mycom CPM 152 or Liquisys M CPM 223 / 253 with plus package.
Selection of cleaning agents
The selection of cleaning agents depends on the type of soiling. The types of soiling
most frequently encountered and the corresponding cleaning agents are listed in the
following table.
Soiling, coating Cleaning agent
Grease and oil (Alkaline) agents containing surfactants or
water-soluble organic solvents (e.g. alcohol)
Limestone deposits, metal hydroxide coatings,
heavy biological coatings
Manual cleaning: Hydrochloric acid (3%)
Cleaning with Chemoclean: Hydrochloric acid (10%),
diluted to approx. 3% in the injector
Sulphide deposits Mixture of hydrochloric acid (3%) and thiourea
(commercial)
Protein coatings Mixture of hydrochloric acid (0.1-molar) and pepsin
(commercial)
Fibres, suspended substances Pressure water, containing wetting agents if required
Light biological coatings Pressure water

4 Maintenance DipFit W CPA 111
16 Endress+Hauser
!Note!
Redox electrodes may only be cleaned mechanically. Chemical cleaning forces
a potential to the electrode. This potential takes several hours to decay and causes
a measured error.
4.2 Maintenance work
All in all, the CPA 111 is a very low-maintenance assembly. Safe operation, however,
requires the following maintenance work:
•Replace damaged assembly parts.
•Keep O-rings and sealing surfaces clear of dirt.
•Replace damaged O-rings.
•Grease dry O-rings.
•Remove adherent coatings from time to time.

DipFit W CPA 111 5 Accessories
Endress+Hauser 17
5 Accessories
❑pH or redox electrodes:
–OrbiSint W CPS 11, 12
see Technical Information TI 028C/07/en, order no. 50054649
–OrbiTex CPS 21
see Technical Information TI 029C/07/en, order no. 50054650
–CeraTex CPS 31
see Technical Information TI 030C/07/en, order no. 50054651
–CeraLiquid P CPS 41, 42
see Technical Information TI 079C/07/en, order no. 50059346
–CPS 64
see Technical Information TI 032C/07/en, order no. 50054653
❑Assembly holder CYH 101-A
The suspension assembly holder mounted on an upright post is designed for use in
open channels, basins or tanks as well as for suspended mounting of the CPA 111-D
with suspension bracket.
Order code CYH 101-A
see Technical Information TI 092C/07/en, order no. 50061228
Fig. 5.1: Pressure electrolyte reservoir CPY 7 for wall mounting, CPA 111 with spray head CPR 30,
spray cleaning system CPR 31, wet bucket (from left to right)
❑Electrolyte reservoir CPY 7
It is used to supply unpressurized or pressurized electrodes filled with liquid
electrolyte. The delivery includes:
–Distance pipe
–Gland Pg 9 with connection hose
–Pressure hose and hose couplings with check valve (version for pressurized
applications)
–Wall mounting support (optional)
see operating instructions BA 128C/07/en, order no. 51500556

5 Accessories DipFit W CPA 111
18 Endress+Hauser
❑Chemoclean CPR 30 / CPR 31
Automatic spray cleaning systems for hydromechanical-chemical cleaning of the
electrodes. CPR 31 is mounted in one of the three mounting positions instead of an
electrode.
CPR 30: see Fig. 5.2
CPR 31: see operating instructions BA 201C/07/en, order no. 51500386
Fig. 5.2: Dimensions of CPA 111 with Chemoclean CPR 30
❑Wet bucket for CPA 111
Can be used in open containers, tanks or channels to prevent drying out of
electrodes at too low water level.
Material: PP
Order no. 50066569
Fig. 5.3: Dimensions of wet bucket
a Distance pipe
❑Calibration cap for CPA 111. Designed for calibration of pH/redox electrodes.
An advantage is the short-time mounting possibility at the distance bolts of the
electrode holder.
Material: PP
Order no. 50066570