Endress+Hauser levelflex M FMP 40 User manual

BA 243F/00/en/02.03
Nr. 52011932
Valid as of software version:
V 01.02.00 (amplifier)
V 01.02.00 (communication)
levelflex M
FMP 40 with PROFIBUS-PA
Guided Level-Radar
Operating Instructions

Brief operating instructions Levelflex M FMP 40 with PROFIBUS-PA
2Endress+Hauser
Brief operating instructions
Note!
This operating manual explains the installation and initial start-up for the level transmitter measuring device. All
functions that are required for a typical measuring task are taken into account here.
In addition, the Levelflex M provides many other functions that are not included in this operating manual, such as
optimising the measuring point and converting the measured values.
An overview of all device functions can be found on page 94.
The operating manual BA 245F/00/en provides an extensive descriptionof all device functions – Description of the
device functions for Levelflex M, which can also be found on the enclosed CD-ROM.
E
+
-
+
E
+
-
E
E
-
… …
… …
KA 189F/00/a2/03.02
52012501
F
E
UB
LB
LN
52012501
Levelflex M - Brief operating instructions
input E
(see sketch) input F (see sketch) displayed
D and L are confirm
or specify
range
suggestion
000
measured value
Group
selection
00
basic setup
01
safety settings
09
display
04
linearisation
05
extended calibr.
0C
system
parameters
092
language
0A
diagnostics
0A0
present
error
002
tank
properties
004
process
cond.
005
empty
calibr.
006
full
calibr.
008
dist./
meas value
051
check
distance
003
medium
property
052
range of
mapping
053
start
mapping
008
dist./
meas value
- envel. curve
- substracted signal
- mapping
- single curve
- cyclic
= 100: unlocked
100: locked≠
09A
plot settings
09B
recording
curve
0A1
previous
error
0A4
unlock
parameter
(333 = reset customer parameters)
0A3
reset
UB= upperblockingdistance
B= lowerbllockingdistanceL
LN= probelenght
referencepoint of
measurement
min.level
threaded
connection
1 ½
(G 1
:
reference point of
measurement
¾ or BSP
¾ or G ½)
¾ or 1½ NPT
03
length
adjustment
030
end of
probe
031
probe
length
032
probe 033 probe
length
034
determine
length
- unknown
- 1.4 … 1.6
- 1.6 … 1.9
- 1.9 … 2.5
- 4 … 7
- 2.5 … 4
- > 7
0E
envelope curve
Contrast: +or+
- standard
- aluminium tank
- plastic tank
- bypass/pipe
- coax-probe
- concrete
wall
- standard
- fast
change
- test: no filter
- slow
change
- free
- tie down
isolated
- tie down
gnd.
Ifshortened
pleaseenter probelength here.

Levelflex M FMP 40 with PROFIBUS-PA Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and symbols . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . 9
3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . 11
3.3 Installation Conditions . . . . . . . . . . . . . . . . . . 12
3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Post-installation check . . . . . . . . . . . . . . . . . . 28
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 29
4.2 Cable specifications PROFIBUS . . . . . . . . . . 30
4.3 Connecting the measuring unit . . . . . . . . . . . 31
4.4 Equipotential bonding . . . . . . . . . . . . . . . . . . 32
4.5 Degree of protection . . . . . . . . . . . . . . . . . . . 32
4.6 Post-connection check . . . . . . . . . . . . . . . . . 32
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . 33
5.2 Display and operating elements . . . . . . . . . . 35
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . 37
5.4 Display and acknowledging error messages 40
5.5 PROFIBUS communication . . . . . . . . . . . . . . 41
6 Commissioning . . . . . . . . . . . . . . . . . . . 57
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . 57
6.2 Switching on the measuring device . . . . . . . . 57
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . 60
6.5 Blocking distnace . . . . . . . . . . . . . . . . . . . . . . 68
6.6 Envelope curve with VU 331 . . . . . . . . . . . . . . 69
6.7 Function "envelope curve display" (0E3) . . . . 70
6.8 Basic Setup with the ToF Tool . . . . . . . . . . . . 72
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 77
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 78
9 Trouble-shooting . . . . . . . . . . . . . . . . . 82
9.1 Trouble-shooting instructions . . . . . . . . . . . . . 82
9.2 System error messages . . . . . . . . . . . . . . . . . 83
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . 85
9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . 89
9.8 Contact addresses of Endress+Hauser . . . . . 89
10 Technical data . . . . . . . . . . . . . . . . . . . . 90
10.1 Technical data at a glance . . . . . . . . . . . . . . . 90
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.1 Operating menu HART (Display modul),
ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.2 Operating matrix
PROFIBUS-PA / Commuwin II . . . . . . . . . . . . . 96
11.3 Description of functions . . . . . . . . . . . . . . . . . 97
11.4 Function and system design . . . . . . . . . . . . . . 98
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

1 Safety instructions Levelflex M FMP 40 with PROFIBUS-PA
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Levelflex M FMP 40 is a compact level transmitter for the continuous measurement
of solids and liquids, measuring prinziple: Guided Level Radar /
TDR: Time Domain Reflectometry).
1.2 Installation, commissioning and operation
The Levelflex M has been designed to operate safely in accordance with current
technical, safety and EU standards. If installed incorrectly or used for applications for
which it is not intended, however, it is possible that application-related dangers may
arise, e.g. product overflow due to incorrect installation or calibration. For this reason,
the instrument must be installed, connected, operated and maintained according to the
instructions in this manual: personnel must be authorised and suitably qualified. The
manual must have been read and understood, and the instructions followed.
Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety
Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate
"Ex documentation", which is an integral part of this Operating Manual. Strict
compliance with the installation instructions and ratings as stated in this supplementary
documentation is mandatory.
•Ensure that all personnel are suitably qualified.
•Observe the specifications in the certificate as well as national and local regulations.

Levelflex M FMP 40 with PROFIBUS-PA 1 Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual,
the following conventions have been used, each indicated by a corresponding symbol
in the margin.
Safety conventions
Explosion protection
Electrical symbols
Symbol Meaning
#Warning!
A warning highlights actions or procedures which, if not performed correctly,
will lead to personal injury, a safety hazard or destruction of the instrument
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may
lead to personal injury or incorrect functioning of the instrument
!Note!
A note highlights actions or procedures which, if not performed correctly, may
indirectly affect operation or may lead to an instrument response which is not
planned
0Device certified for use in explosion hazardous area
If the Levelflex has this symbol embossed on its name plate it can be installed
in an explosion hazardous area
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas.
–Devices located in and wiring entering areas with the designation
“explosion hazardous areas”must conform with the stated type of
protection
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous
areas.
–Devices located in safe areas still require a certificate if their outputs run into
explosion hazardous areas.
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or
supplied
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage
may be applied or supplied
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already
grounded by means of an earth grounding system
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other
connection to the equipment
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g.
neutral star or equipotential line according to national or company practice

2 Identification Levelflex M FMP 40 with PROFIBUS-PA
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
Fig. 1 Information on the nameplate of the Levelflex M FMP 40 (example)
2.1.2 Ordering structure
Ordering structure Levelflex M FMP 40
1) Rod and coaxial probes are also available in Alloy C22. In this case the probe rod is
fixed to the instrument and can not be dismantled.
10 Certificates
A For non-hazardous areas
M FM DIP, Class II, Division 1, Group E-G N.I.
N CSA General Purpose
P CSA DIP, Class II, Division 1, Group G+coal dust, N.I.
S FM IS - Class I/II/III, Division 1, Group A-G N.I.
T FM XP - Class I/II/III, Division 1, Group A-G
U CSA IS - Class I/II/III, Division 1, Group A-D, G+coal dust, N.I.
V CSA XP - Class I/II/III, Division 1, Group A-D, G+coal dust, N.I.
1 ATEX II 1/2 G EEx ia IIC T6
2 ATEX II 1/2 D Alu cover, dust Ex
3 ATEX II 2 G EEx em [ia] IIC T6
4 ATEX II 1/3 D transp. cover, dust Ex
5 ATEX II 1/2 G, II 1/3 D EEx ia IIC T6
Y Special version
20 Probe version, material 1)
Type / application Material
A 4 mm rope probe, predominantly bulk solids 316
B 6 mm rope probe, solids 316
K One rod probe 16 mm, predominantly liquids 316L
L Coax probe, liquids 316L
P Rod probe 6 mm, liquids 316L
Y Special version
FMP 40- Product designation (part 1)
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t >85°C
TA > 70°C :
D01301-A
if modification
see sep. label
X= Patents
LEVELFLEX-M
90 … 253 V AC 3,5VA
10,5…32VDC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
Order No
(see Order Information)
Communication
variant and
supply voltage
Serial number
Reference to additional
safety-relevant documentation
Designation according to Directive 94/9/EC
and designation of protection

Levelflex M FMP 40 with PROFIBUS-PA 2 Identification
Endress+Hauser 7
30 Probe length
Rope probes: 1000 mm...35000 mm / 40 in...1378 in
A mm, 4 mm rope, 316
B mm, 6 mm rope, 316
C in, 1/6" rope, 316
D in, 1/4" rope, 316
Rod probes: min. 300 mm...4000 mm / 12 in...157 in
K mm, rod 16 mm, 316L
L mm, coax probe, 316L
M in (0,1 in), rod 16 mm, 316L
N in (0,1 in), coax probe, 316L
Rod probes: min. 300 mm...2000 mm / 12 in...80 in
P mm, rod 6 mm, 316L
R in (0,1 in), rod 6 mm, 316L
Y Special version
40 Sealing
2 FKM O-ring (e.g. Viton) temperature -30°C...+150°C
3 EPDM O-ring temperature -40°C...+120°C
4 FFKM O-ring (e.g. Kalrez) temperature -5°C...+150°C
9 Special version
50 Process connection, material
Threaded connection Material
CNJ ¾" NPT 316L
CRJ G ¾", ISO 228 1.4435
GNJ 1½" NPT 316L
GRJ G 1½", ISO 228 1.4435
Flange Dia/Pressure Standard Material
CFJ DN40 PN40 DIN 2526 Form C 316L
CGJ DN50 PN40 DIN 2526 Form C 316L
CMJ DN80 PN16 DIN 2526 Form C 316L
CQJ DN100 PN16 DIN 2526 Form C 316L
CTJ DN100 PN40 DIN 2526 Form C 316L
CWJ DN150 PN16 DIN 2526 Form C 316L
CXJ DN200 PN16 DIN 2526 Form C 316L
ACJ 1½"/150 lbs ANSI B16.5 316L
ADJ 1½"/300 lbs ANSI B16.5 316L
AEJ 2"/150 lbs ANSI B16.5 316L
AFJ 2"/300 lbs ANSI B16.5 316L
ALJ 3"/150 lbs ANSI B16.5 316L
AMJ 3"/300 lbs ANSI B16.5 316L
APJ 4"/150 lbs ANSI B16.5 316L
AQJ 4"/300 lbs ANSI B16.5 316L
AWJ 6"/150 lbs ANSI B16.5 316L
A3J 8"/150 lbs ANSI B16.5 316L
KDJ 10 K 40A JIS B2210 316L
KEJ 10 K 50A JIS B2210 316L
KLJ 10 K 80A JIS B2210 316L
KPJ 10 K 100A JIS B2210 316L
YY9 Special version
60 Electronic insert / Communication
B 2-wire, 4…20 mA HART
D 2-wire, PROFIBUS-PA
F 2-wire, Foundation Fieldbus
G 4-wire, 90...250 VAC, 4...20 mA HART
H 4-wire, 10,5...32 VDC, 4...20 mA HART
Y Special version
FMP 40- Product designation (part 2)

2 Identification Levelflex M FMP 40 with PROFIBUS-PA
8Endress+Hauser
70 Display
1 without display
2 with display VU 331 incl. on-side operation
9 Special version
80 Remote electronic
1 Standard compact device
2 distance sleeve 400 mm for electronic
3 remote electronic, 3 m cable
9 Special version
90 Housing and cable gland / entry
housing cable gland/-entry
A aluminium F12-housing,
coated, IP68
cable gland M20x1,5
B aluminium F12-housing,
coated, IP68
cable entry G ½
C aluminium F12-housing,
coated, IP68
cable entry ½NPT
D aluminium F12-housing,
coated, IP68
M12 PROFIBUS-PA plug
E aluminium F12-housing,
coated, IP68
7/8" FF-plug
G aluminium T12-housing,
coated, IP68
cable gland M20x1,5
H aluminium T12-housing,
coated, IP68
cable entry G ½
J aluminium T12-housing,
coated, IP68
cable entry ½NPT
K aluminium T12-housing,
coated, IP68
M12 PROFIBUS-PA plug
L aluminium T12-housing,
coated, IP68
7/8" FF-plug
9 Special version
100 Additional options
A Additional options not selected
B 3.1.B material, wetted parts SS316Ti,
Inspection Certificate EN 10204, acc. specification 52005759
Y Special version
FMP 40- Complete product designation
⇓
Please enter probe length in mm or inch / 0.1 inch
mm
inch / 0.1 inch
probe length LN see page 12

Levelflex M FMP 40 with PROFIBUS-PA 2 Identification
Endress+Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage
of measuring instruments given in the chapter »Incoming acceptance, transport, sto-
rage«on page 11.
The scope of delivery consists of:
•Assembled instrument
•2 ToF Tool CD-ROMs
–CD 1: ToF Tool Program
–CD 2: Device descriptions (device drivers) and documentation for all
Endress+Hauser devices which are operable using ToF Tool
•Accessories (s. Chapter 8)
Accompanying documentation:
•Short manual (basic equalisation/troubleshooting): housed in the instrument
•Operating manual (this manual)
•Operating manual: Description of the instrument functions
•Approval documentation: if this is not included in the operating manual.
2.3 Certificates and approvals
CE mark, declaration of conformity
The instrument is designed to meet state-of-the-art safety requirements, has been
tested and left the factory in a condition in which it is safe to operate. The instrument
complies with the applicable standards and regulations in accordance with EN 61010
"Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures". The instrument described in this manual thus complies
with the statutory requirements of the EG directives. Endress+Hauser confirms the
successful testing of the instrument by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ ®, VITON ®, TEFLON ®
Registered trademark of the company E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP ®
Registered trademark of the company Ladish & Co., Inc., Kenosha, USA
HART ®
Registered trademark of HART Communication Foundation, Austin, USA
ToF ®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,
Germany
PulseMaster ®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,
Germany
PROFIBUS ®
Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

3 Mounting Levelflex M FMP 40 with PROFIBUS-PA
10 Endress+Hauser
3 Mounting
3.1 Quick installation guide
3
1
2
60
50
¾"
1"
½F12 housing
Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
AF 60
max. torque
20 Nm
Caution!
Use only the
threaded boss ???
F12 or T12 housing
AF 50
max. torque
5 Nm
F12 or T12 housing