Endress+Hauser Promag User manual

Products Solutions Services
Installation Instructions
Alteration to Display module,
to Display module with
WirelessHART or Display
module with WLAN
Promag, Promass 300, 500, 500-digital,
Prosonic Flow 300, 500-digital
EN Installation Instructions: EA01158D →  3
DE Einbauanleitung: EA01158D →  25
EA01158D/06/A2/05.19
71440122
2019-08-02

EA01158D
Endress+Hauser 3
Retrofit of a display, a display with WirelessHART or a
display with WLAN
Promag, Promass 300, 500, 500-digital, Prosonic Flow 300, 500-digital
Table of contents
1 Overview of conversion kit ......................................................... 4
2 Personnel authorized to carry out conversion ....................................... 5
3 Safety instructions ................................................................ 6
4 Symbols used ..................................................................... 8
5 Tools list .......................................................................... 8
6 Promag, Promass, Prosonic Flow 300 .............................................. 8
7 Promag, Promass 300, 500, Prosonic Flow 300 ..................................... 9
8 Mounting the wireless antenna with cable ........................................ 12
9 Flashing the device following conversion .......................................... 13
10 Promag, Promass, Prosonic Flow 500–digital ...................................... 14
11 Mounting the wireless antenna with cable ........................................ 20
12 Flashing the device following conversion .......................................... 21
13 Operating options and characteristics of WLAN antenna ........................... 22
14 Modifications to the product roots and extended order codes in the CER database on
ENGINE ......................................................................... 24

EA01158D
4 Endress+Hauser
1 Overview of conversion kit
The conversion instructions apply to the following conversion kits:
Order structure Expansion Conversion kit (contents)
Conversion kits for Promag, Promass, Prosonic Flow 300
DKZ001–****AF*** Promag, Promass, Prosonic Flow 300
transmitter without display to Promag,
Promass, Prosonic Flow 300 transmitter
with display
1 × display with ribbon cable,
1 × display holder,
1 × cover with window,
1 × O-ring,
1 × tie-on label,
1 × conversion instructions
DKZ001–****AG*** Promag, Promass, Prosonic Flow 300
transmitter without display to Promag,
Promass, Prosonic Flow 300 transmitter
with display and WLAN interface
1 × display with ribbon cable and
WLAN interface,
1 × display holder,
1 × cover with window,
1 × O-ring,
1 × tie-on label,
1 × conversion instructions
DKZ001–AA**FG***+P8
DKZ001–GR**FG***+P8
Promag, Promass, Prosonic Flow 300
transmitter with display and WLAN
interface to Promag, Promass, Prosonic
Flow 300 transmitter with display and
WLAN interface including external
antenna
1 × display with ribbon cable and
WLAN interface including external
antenna,
1 × display holder,
1 × cover with window,
1 × O-ring,
1 × tie-on label,
1 × conversion instructions
DKZ001–AABAFH***+P8
DKZ001–GRBAFH***+P8
Promag, Promass, Prosonic Flow 300
transmitter with display and WLAN
interface to Promag, Promass, Prosonic
Flow 300 transmitter with display and
WirlelessHART interface including
external antenna
1 × display with ribbon cable and
WirelessHART interface including
external antenna,
1 × display holder,
1 × cover with window,
1 × O-ring,
1 × tie-on label,
1 × conversion instructions
Conversion kits for Promag, Promass 500
DKZ002–****FGB*** Promag, Promass 500 transmitter with
display to Promag, Promass 500
transmitter with display and WLAN
interface
1 × display with ribbon cable and
WLAN interface,
1 × tie-on label,
1 × conversion instructions
DKZ002–AA**FGB***+P8
DKZ002–GR**FGB***+P8
Promag, Promass 500 transmitter with
display to Promag, Promass 500
transmitter with display and WLAN
interface including external antenna
1 × WLAN display with ribbon cable
and WLAN interface including external
antenna,
1 × tie-on label,
1 × conversion instructions
DKZ002–AABAFHB***+P8
DKZ002–GRBAFHB***+P8
Promag, Promass 500 transmitter with
display to Promag, Promass 500
transmitter with display and
WirelessHART interface including
external antenna
1 × WirelessHART display with ribbon
cable and WirelessHART interface
including external antenna,
1 × tie-on label,
1 × conversion instructions

EA01158D
Endress+Hauser 5
Order structure Expansion Conversion kit (contents)
Conversion kits for Promag, Promass, Prosonic Flow 500-digital
DKZ002–****FGA*** Promag, Promass Prosonic Flow 500-
digital transmitter with display to
Promag, Promass Prosonic Flow 500-
digital transmitter with display and
WLAN interface
1 × WLAN display with ribbon cable
and WLAN interface,
1 × tie-on label,
1 × conversion instructions
DKZ002–AA**FGA***+P8
DKZ002–GR**FGA***+P8
Promag, Promass Prosonic Flow 500-
digital transmitter with display to
Promag, Promass Prosonic Flow 500-
digital transmitter with display and
WLAN interface including external
antenna
1 × WLAN display with ribbon cable
and WLAN interface including external
antenna,
1 × tie-on label,
1 × conversion instructions
DKZ002–AABAFHA***+P8
DKZ002–GRBAFHA***+P8
Promag, Promass Prosonic Flow 500-
digital transmitter with display to
Promag, Promass Prosonic Flow 500-
digital transmitter with display and
WirelessHART interface including
external antenna
1 × WirelessHART display with ribbon
cable and WirelessHART interface
including external antenna,
1 × tie-on label,
1 × conversion instructions
2 Personnel authorized to carry out conversion
Authorization to carry out a conversion depends on the measuring device's approval type. The
table below shows the authorized group of people in each case.
Measuring device approval Personnel authorized to carry out conversion 1)
Without approval 1, 2, 3
With approval (e.g. IECEx) 1, 2, 3
For custody transfer 4
1) 1 = Qualified specialist on customer side, 2 = Service technician authorized by Endress+Hauser,
3 = Endress+Hauser (return measuring device to manufacturer)
4 = Check with local approval center if installation/modification must be performed under supervision.

EA01158D
6 Endress+Hauser
3 Safety instructions
• Only use original parts from Endress+Hauser.
• Comply with national regulations governing mounting, electrical installation,
commissioning, maintenance and device conversion procedures.
• The specialized technical staff involved in the mounting, electrical installation,
commissioning, maintenance and modification of the measuring devices must meet the
following requirements:
• Specialized technical staff must be trained in instrument safety.
• They must be familiar with the individual operating conditions of the devices.
• In the case of Ex-certified measuring devices, they must also be trained in explosion
protection.
• The measuring device is energized! Risk of fatal injury from electric shock. Open the
measuring device only when the device is de-energized.
• When using Ex-certified measuring devices: open device only when in a de-energized state
(allow 10 minutes to elapse after switching off the power supply) or in environments which
do not have a potentially explosive atmosphere.
• For measuring devices in safety-related applications in accordance with IEC 61508 or
IEC 61511: following modification, re-commission the device in accordance with the
Operating Instructions. Document the modification.
• Before removing the device: set the process to a safe state and purge the pipe of dangerous
process substances.
• Hot surfaces! Risk of injury! Before commencing work: allow the system and measuring
device to cool down to a touchable temperature.
• In the case of devices in custody transfer, the custody transfer status no longer applies once
the seal has been removed.
• The Operating Instructions for the device must be followed.
• Risk of damaging the electronic components! Ensure you have a working environment
protected from electrostatic discharge.
• After removing the electronics compartment cover: risk of electrical shock due to missing
touch protection!
Turn the measuring device off before removing internal covers.
• Only open the housing for a brief period. Avoid the penetration of foreign bodies, moisture
or contaminants.
• Replace defective seals only with original seals from Endress+Hauser.
• If threads are damaged or defective, the measuring device must be repaired.
• Threads (e.g. of the electronics compartment cover and connection compartment cover)
must be lubricated if an abrasion-proof dry lubricant is not available. Use acid-free, non-
hardening lubricant.

EA01158D
Endress+Hauser 7
• If, during modification, spacing is reduced or the dielectric strength of the measuring device
cannot be guaranteed, perform a test on completion of the work (e.g. high-voltage test in
accordance with the manufacturer's instructions).
• Service plug:
• Do not connect in explosive atmospheres.
• Only connect to Endress+Hauser service devices.
• Observe the instructions for transporting and returning the device outlined in the Operating
Instructions.
If you have any questions, please contact your Endress+Hauser service organization.

EA01158D
8 Endress+Hauser
4 Symbols used
4.1 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
1.
,
2.
,
3.
… Series of steps
5 Tools list
3 mm T20 0.5 x 3.5 mm Crimping tool
6 Promag, Promass, Prosonic Flow 300
6.1 Converting the blind version of the transmitter to a transmitter
with a display module and cover with window
1 → 2 →
2.
3 mm
1.
3.
icht unter
Spannung öffnen
Do not open when
energized
sous tension
Power
Ne pas ouvrir
N
I/O
2.5 Nm (1.8 lbf ft)
N
i
c
ht
u
n
t
e
r
a
r
e
ö
f
f
n
e
n

EA01158D
Endress+Hauser 9
3 → 4
+E
ESC
–
2.
3.
2. 1.
ö
f
f
n
e
n
a
r
e
N
i
c
ht
u
n
t
e
r
N
i
c
ht
u
n
t
e
r
ö
f
f
n
e
n
a
r
e
3 mm
1.
2.5 Nm (1.8 lbf ft)
2.
3.
7 Promag, Promass 300, 500, Prosonic Flow 300
7.1 Converting the transmitter with a display module to a transmit-
ter with a display module and WirelessHART interface and an
external antenna or WLAN interface and optional external
antenna
The external WLAN antenna is not suitable for use in hygienic applications.
Only 4 to 20mA HART devices with WirelessHART can be converted.
1 → 2 →
N
i
c
ht
u
n
t
e
r
ö
f
f
n
e
n
a
r
e
3.
2.
1. 3 mm
+E
ESC
–
ö
f
f
n
e
n
a
r
e
N
i
c
ht
u
n
t
e
r
3.
1.
1.
2.

EA01158D
10 Endress+Hauser
3 → 4 →
5 → 6 →
2.
1.
30 mm
4 Nm
2.
1.
ESC
7 → 8 →

EA01158D
Endress+Hauser 11
9 → 10 →
+E
ESC
–
2.
3.
2. 1.
ö
f
f
n
e
n
a
r
e
N
i
c
ht
u
n
t
e
r
N
i
c
ht
u
n
t
e
r
ö
f
f
n
e
n
a
r
e
3 mm
1.
2.5 Nm (1.8 lbf ft)
2.
3.
11

EA01158D
12 Endress+Hauser
8 Mounting the wireless antenna with cable
3.
1.
2.
5.
4.
For detailed information on the electrical connection, see the "Electrical connection"
section of the Operating Instructions for the device.
For detailed information on commissioning, see the "Commissioning" section of the
Operating Instructions for the device.

EA01158D
Endress+Hauser 13
9 Flashing the device following conversion
Following conversion to WirelessHART, the device must be flashed via Fieldcare with the
valid software (Note: Flashing is not possible via web server).
9.1 Modifying the label
9.2 Checking the data on tie-on label:
• Serial number of device
• New order code
• Attach tie-on label as per the diagram using wire cable and crimp barrels:
1

EA01158D
14 Endress+Hauser
10 Promag, Promass, Prosonic Flow 500–digital
10.1 Converting the transmitter with a display module to a transmit-
ter with a display module and WirelessHART interface and an
external antenna or WLAN interface and optional external
antenna
10.2 Aluminum transmitter housing
The external WLAN antenna is not suitable for use in hygienic applications.
Only 4 to 20mA HART devices with WirelessHART can be converted.
1 → 2 →
1.
2.
T20
1.
2.
3 →
-+-
ESC
2.
1.

EA01158D
Endress+Hauser 15
4 →
-+-
ESC
2.
1.
5 → 6 →
1.
2.
30 mm
4 Nm
7 → 8 →

EA01158D
16 Endress+Hauser
9 → 10 →
3.
1.
-+-
ESC
2.
1.
2.
-+-
ESC
11 → 12
T20
1.
2.
10.3 Polycarbonate transmitter housing
The external WLAN antenna is not suitable for use in hygienic applications.
Only 4 to 20mA HART devices with WirelessHART can be converted.
1 → 2 →
1.
2.
3.
T20
1.
2.

EA01158D
Endress+Hauser 17
3 →
-+-
ESC
2.
1.
4 →
-+-
ESC
2.
1.
5 → 6 →
1.
2.
30 mm
4 Nm

EA01158D
18 Endress+Hauser
7 → 8 →
9 → 10 →
3.
1.
-+-
ESC
2.
1.
2.
-+-
ESC
11 → 12 →
T20
2.
1.
3.
2. 1.

EA01158D
Endress+Hauser 19
13

EA01158D
20 Endress+Hauser
11 Mounting the wireless antenna with cable
3.
1.
2.
5.
4.
For detailed information on the electrical connection, see the "Electrical connection"
section of the Operating Instructions for the device.
For detailed information on commissioning, see the "Commissioning" section of the
Operating Instructions for the device.