Endress+Hauser magphant User manual

Products Solutions Services
Operating Instructions
Magphant
Electromagnetic flowmeter
BA00025D/06/EN/05.20
71463741
2020-02-03
Valid as of version
01.00.zz (Device firmware)

Magphant
2 Endress+Hauser
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.

Magphant Table of contents
Endress+Hauser 3
Table of contents
1 About this document ................ 5
1.1 Document function ..................... 5
1.2 Symbols .............................. 5
1.2.1 Safety symbols .................. 5
1.2.2 Electrical symbols ................ 5
1.2.3 Tool symbols .................... 5
1.2.4 Symbols for
certain types of information ......... 6
1.2.5 Symbols in graphics ............... 6
1.3 Documentation ........................ 6
1.3.1 Standard documentation ........... 7
1.3.2 Supplementary device-dependent
documentation .................. 7
2 Safety instructions .................. 8
2.1 Requirements for the personnel ............ 8
2.2 Designated use ........................ 8
2.3 Workplace safety ....................... 9
2.4 Operational safety ...................... 9
2.5 Product safety ......................... 9
3 Product description ................ 10
3.1 Product design ........................ 10
4 Incoming acceptance and product
identification ..................... 11
4.1 Incoming acceptance ................... 11
4.2 Product identification ................... 11
4.2.1 Symbols on measuring device ...... 12
5 Storage and transport ............. 13
5.1 Storage conditions ..................... 13
5.2 Transporting the product ................ 13
5.3 Packaging disposal ..................... 13
6 Installation ....................... 13
6.1 Installation conditions .................. 13
6.1.1 Mounting position ............... 13
6.1.2 Environment and process
requirements .................. 18
6.2 Mounting the measuring device ........... 18
6.2.1 Required tool .................. 18
6.2.2 Preparing the measuring device ..... 18
6.2.3 Mounting the sensor ............. 18
6.3 Post-installation check .................. 20
7 Electrical connection .............. 21
7.1 Connection conditions .................. 21
7.1.1 Required tool .................. 21
7.1.2 Requirements for connecting cable ... 21
7.1.3 Terminal assignment ............. 21
7.1.4 Preparing the measuring device ..... 22
7.2 Connecting the measuring device .......... 22
7.2.1 Connecting the transmitter ........ 22
7.3 Ensuring potential equalization ........... 23
7.3.1 Requirements .................. 23
7.3.2 Connection example, standard
scenario ...................... 23
7.4 Ensuring the degree of protection .......... 23
7.5 Post-connection check .................. 24
8 Operation options ................. 25
8.1 Access via local display .................. 25
8.1.1 Operating and display elements ..... 25
9 Commissioning .................... 27
9.1 Function check ....................... 27
9.2 Switching on the measuring device ......... 27
9.3 Configuring the measuring device .......... 27
10 Operation ......................... 28
11 Diagnostics and troubleshooting ... 29
11.1 Diagnostic behavior .................... 29
11.2 Test mode ........................... 29
11.3 Replacing the electronics module .......... 29
12 Maintenance ...................... 31
12.1 Maintenance tasks ..................... 31
12.1.1 Exterior cleaning ................ 31
12.1.2 Interior cleaning ................ 31
12.2 Endress+Hauser services ................ 31
13 Repair ............................ 32
13.1 Spare parts .......................... 32
13.2 Endress+Hauser services ................ 32
13.3 Return .............................. 32
13.4 Disposal ............................ 32
13.4.1 Removing the measuring device ..... 32
13.4.2 Disposing of the measuring device ... 32
14 Accessories ....................... 33
15 Technical data .................... 34
15.1 Application .......................... 34
15.2 Function and system design .............. 34
15.3 Input ............................... 35
15.4 Output ............................. 36
15.5 Power supply ......................... 36
15.6 Performance characteristics .............. 37
15.7 Installation .......................... 37
15.8 Environment ......................... 37

Table of contents Magphant
4 Endress+Hauser
15.9 Process ............................. 37
15.10 Mechanical construction ................ 38
15.11 Human interface ...................... 39
15.12 Certificates and approvals ............... 39
15.13 Accessories .......................... 40
15.14 Supplementary documentation ............ 40
Index .................................. 41

Magphant About this document
Endress+Hauser 5
1 About this document
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols
1.2.1 Safety symbols
DANGER
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other
connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.2.3 Tool symbols
Symbol Meaning
Open-ended wrench

About this document Magphant
6 Endress+Hauser
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
A
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
1.
,
2.
,
3.
… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.
1.2.5 Symbols in graphics
Symbol Meaning
1, 2, 3, ... Item numbers
1.
,
2.
,
3.
, … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
-
Hazardous area
.
Safe area (non-hazardous area)
Flow direction
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
•W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number
from nameplate
•Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2D matrix code (QR code) on the nameplate
Detailed list of the individual documents along with the documentation code

Magphant About this document
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1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Brief Operating Instructions Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.

Safety instructions Magphant
8 Endress+Hauser
2 Safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
‣Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣Are authorized by the plant owner/operator.
‣Are familiar with federal/national regulations.
‣Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the
application).
‣Follow instructions and comply with basic conditions.
The operating personnel must fulfill the following requirements:
‣Are instructed and authorized according to the requirements of the task by the facility's
owner-operator.
‣Follow the instructions in this manual.
2.2 Designated use
Application and media
The measuring device described in this manual is intended only for flow measurement of
liquids with a minimum conductivity of 20 µS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, or where there is an increased risk due to
process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
‣Keep within the specified pressure and temperature range.
‣Only use the measuring device in full compliance with the data on the nameplate and
the general conditions listed in the Operating Instructions and supplementary
documentation.
‣Based on the nameplate, check whether the ordered device is permitted for the
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
‣Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant.
‣If the ambient temperature of the measuring device is outside the atmospheric
temperature, it is absolutely essential to comply with the relevant basic conditions as
specified in the device documentation.
‣Protect the measuring device permanently against corrosion from environmental
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
LWARNING
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
‣Verify the compatibility of the process fluid with the sensor material.
‣Ensure the resistance of all fluid-wetted materials in the process.
‣Keep within the specified pressure and temperature range.

Magphant Safety instructions
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NOTICE
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
LWARNING
Risk of injury if the process connection and sensor gland are opened under pressure.
‣The process connection and sensor gland should be opened only when in an
unpressurized state.
Residual risks
LWARNING
The electronics and the medium may cause the surfaces to heat up. This presents a
burn hazard!
‣For elevated fluid temperatures, ensure protection against contact to prevent burns.
2.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
‣Do not ground the welding unit via the measuring device.
2.4 Operational safety
Risk of injury.
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
‣If, despite this, modifications are required, consult with Endress+Hauser.
Repair
To ensure continued operational safety and reliability,
‣Carry out repairs on the device only if they are expressly permitted.
‣Observe federal/national regulations pertaining to repair of an electrical device.
‣Use original spare parts and accessories from Endress+Hauser only.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity.

Product description Magphant
10 Endress+Hauser
3 Product description
The device consists of a transmitter and a sensor.
The device is available as a compact version:
The transmitter and sensor form a mechanical unit.
3.1 Product design
1
2
4
5
6
3
7
8
A0040146
 1 Important components of a measuring device
1 Sensor
2 Union nut M30x2 with clamping ring
3 Transmitter housing
4 Ground terminal
5 Signal cable
6 Connection compartment cover
7 Power supply
8 Electrode

Magphant Incoming acceptance and product identification
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4 Incoming acceptance and product
identification
4.1 Incoming acceptance
1
2
1
2
Are the order codes on the
delivery note (1) and the
product sticker (2) identical?
Are the goods undamaged?
Order code:
Ser. no.:
Ext. ord. cd.:
ii
Date:
Do the nameplate data
match the ordering
information on the delivery
note?
Is the document folder
present with accompanying
documents?
Is the optional CD-ROM with
the Technical
Documentation present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section →  12.
4.2 Product identification
The following options are available for identification of the device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in the W@M Device Viewer
(www.endress.com/deviceviewer): All information about the device is displayed.
• Enter the serial number from nameplates in the Endress+Hauser Operations App or scan
the 2-D matrix code (QR code) on the nameplate using the Endress+Hauser Operations
App: All information about the device is displayed.

Incoming acceptance and product identification Magphant
12 Endress+Hauser
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The "Additional standard documentation on the device" and "Supplementary device-
dependent documentation"→  7 sections
• The W@M Device Viewer: enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.

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Endress+Hauser 13
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
‣Store in the original packaging to ensure protection from shock.
‣Do not remove the protection cap mounted on the sensing element. It prevents
mechanical damage and contamination in the measuring tube.
‣Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣Store in a dry and dust-free place.
‣Do not store outdoors.
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100 % recyclable:
• Outer packaging of device
Polymer stretch wrap that complies with EU Directive 2002/95/EC (RoHS)
• Packaging
• Wooden crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo
• Cardboard box in accordance with European packaging guideline 94/62EC,
recyclability confirmed by Resy symbol
• Carrying and securing materials
• Disposable plastic pallet
• Plastic straps
• Plastic adhesive strips
• Filler material
Paper pads
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
h
A0032998

Installation Magphant
14 Endress+Hauser
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the
next pipe elbow: h ≥ 5 × DN
Installation position
Installation position Recommendation
Vertical orientation
A0017337
Horizontal orientation, transmitter head
up
A0015589
1)
Horizontal orientation, transmitter head
down
A0015590
2)
Horizontal orientation, transmitter head
at side
45°
A0040154
3)
1) Risk of air pockets.
2) Risk of build-up of solids.
3) This installation method in horizontal pipes ensures that the electrodes are always immersed in the
flowing medium.
Alignment with flow direction
The sensor must be installed in such a way that the electrode axis is always at a 90° angle
to the flow direction. The cable glands, which are located on the same axis, serve as a
visual aid.

Magphant Installation
Endress+Hauser 15
90°
2
1
A0040155
 2 Position of electrode axis
1 Axis of electrodes
2 Axis of cable glands
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
5…10 × DN5…10 × DN
A0041744
For information on the dimensions and installed lengths of the device →  38
Mounting conditions for welding socket
Installation in steel pipes
The measuring device is mounted in steel pipes using the welding socket supplied. Two
different types of welding socket are available, depending on the nominal diameter:
• Welding socket for pipes DN 25
• Welding socket for pipes ≥DN 40
NOTICE
Damage to the measuring device
‣Only weld the welding socket when the measuring device is not installed.
‣Pipe DN 25: Weld the welding socket at right angles to the axis of the piping.

Installation Magphant
16 Endress+Hauser
M30 x 2
80 (3.2)
!30 (1.2)
-0.10 (0.004)
-0.30 (0.01)
!23 (0.9)
27 mm
A0040150
 3 Welding socket for pipes DN 25. Engineering unit mm (in)
‣Pipe ≥DN 40: With the marking (according to the nominal diameter) flush against the
outer wall of the pipe, weld the welding socket at right angles to the axis of the piping.
The DN 300 marking must be used for nominal diameters >DN 300.
M30 x 2
≥DN 300
DN 250
DN 200
DN 150
DN 100
DN 80
DN 40/50
27 mm
"30 (1.2)
-0.10 (0.004)
-0.30 (0.01)
"30 (1.2)
80 (3.2)
A0040151
 4 Welding socket for piping ≥DN 40. Engineering unit mm (in)
Installation in plastic pipe
For pipe sizes ≥DN 65, the measuring device is mounted in plastic pipes using a plastic
welding socket. The plastic welding socket can be purchased from the Georg Fischer
company. PVC, PP and PE sockets are available. Depending on the outer diameter of the
pipe, the dimension L must be adjusted accordingly by the client onsite. Perform the
following steps when installing a plastic welding socket:
NOTICE
Damage to the measuring device
‣Only weld the welding socket when the measuring device is not installed.
1. Determine dimension L: L = 40 - S - E.
2. Determine the welding socket taking dimension L into account.
3. Taking immersion depth E into account, weld the welding socket at right angles to
the axis of the piping.

Magphant Installation
Endress+Hauser 17
ESL
H 242 (9.5) - E - S
≈
1
68 (2.7)
28 (1.1)
L
1 NPSM¼"
!40 (1.6)
!50 (2.0)
!40 (1.6)
A0040243
 5 Installation conditions for plastic welding socket. Engineering unit mm (in)
1 Plastic welding socket
L To be determined
S Pipe wall thickness
E Immersion depth of plastic welding socket (please refer to the table below for dimension E)
Immersion depth depending on the pipe outer diameter
Pipe outer diameter mm (in) Immersion depth E mm (in)
65 (2.6) 6.9 (0.27)
75 (3.0) 8.3 (0.33)
110 (4.33) 11.4 (0.45)
125 (4.92) 14.4 (0.57)
140 (5.51) 17.7 (0.70)
160 (6.30) 17.7 (0.70)
200 (7.87) 12.0 (0.47)
225 (8.86) 10.0 (0.39)
250 (9.84) 10.0 (0.39)
280 (11,.0) 10.0 (0.39)
315 (12.4) 10.0 (0.39)
355 (14.0) 10.0 (0.39)
400 (17.8) 10.0 (0.39)
450 (17.7) 5.0 (0.20)
500 (19.7) 5.0 (0.20)
630 (24.8) 5.0 (0.20)

Installation Magphant
18 Endress+Hauser
Installation conditions for T-fitting
For pipe sizes DN 15 to 50, the measuring device is mounted in plastic pipes using a
standard T-fitting. The T-fitting can be purchased from the Georg Fischer company. PVC,
PP and PE T-fittings are available.
Only use the Magphant version for device installation in plastic pipes (order code for
"Process connection", option 5 "Adapter, plastic pipe, 316L, NBR").
236 (9.29)
DN
1
A0040255
 6 Installation conditions for T-fitting. Engineering unit mm (in)
1 Standard T-fitting
6.1.2 Environment and process requirements
Ambient temperature range
–20 to +60 °C (–4 to +140 °F)
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
6.2 Mounting the measuring device
6.2.1 Required tool
For sensing element
For the gland of the sensing element: use the appropriate installation tool.
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor

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Endress+Hauser 19
Mounting the sensor in a steel pipe
NOTICE
Damage to the sensor tip.
‣When inserting the sensor into the welding socket, care must be taken to ensure the
sensor tip is not damaged.
1. Taking the flow direction →  14 into consideration, insert the sensor into the
welding socket and tighten the metal union nut by hand.
2. Hold the welding socket steady with an open-ended wrench, size 27 mm AF.
3. Tighten the union nut a further ½ turn approximately with an open-ended wrench,
size 36 mm AF.
27 mm
36 mm
1
2
A0040152
 7 Mounting the sensor in a steel pipe
1 Welding socket
2 Metal union nut
Mounting the sensor in a plastic pipe
The measuring device for installation in plastic piping is delivered as part of a set. The set
consists of the measuring device, an adapter piece and a plastic union nut.
NOTICE
Damage to the sensor tip.
‣When inserting the sensor into the adapter piece, care must be taken to ensure the
sensor tip is not damaged.
1. Place the plastic union nut over the adapter piece.
2. Carefully insert the sensor into the adapter piece and tighten the metal union nut by
hand.
3. Hold the adapter piece steady with an open-ended wrench, size 25 mm AF.
4. Tighten the union nut a further ½ turn approximately with an open-ended wrench,
size 36 mm AF.
5. For pipes DN 15-50: Taking the flow direction →  14 into consideration, insert the
adapter piece mounted on the sensor into the standard T-fitting and tighten the
plastic union nut firmly by hand.
6. For pipes ≥DN 65: Taking the flow direction →  14 into consideration, insert the
adapter piece mounted on the sensor into the plastic welding socket and tighten the
plastic union nut firmly by hand.

Installation Magphant
20 Endress+Hauser
36 mm
1
27 mm
3
2
A0040153
 8 Mounting the adapter piece on the sensor
1 Adapter piece made of stainless steel, 1.4435 (F316L)
2 Plastic union nut
3 Metal union nut
6.3 Post-installation check
Is the device undamaged (visual inspection)? 
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information"
document)
• Ambient temperature
• Measuring range

Is there sufficient distance between the sensor and the next pipe bend? 
Is the electrode axis at a 90° angle to the flow direction? 
Is the sensor area fully immersed in the liquid? 
Has the correct orientation for the sensor been selected?
• According to medium temperature
• According to medium properties (risk of air pockets and build-up of solids)

Is the measuring device adequately protected against precipitation and direct sunlight? 