Endress+Hauser SmarTec S CLD 132 PROFIBUS-PA User manual

Quality made by
Endress+Hauser
ISO 9001
BA 207C/07/en/03.03
51501595
Software version 1.00 or later
SmarTec S CLD 132
Conductivity Measuring
System
Operating Instructions
ENDRESS+HAUSER
SMARTEC S
ENDRESS+HAUSER
SMARTEC S
ALARM
CAL
E
+
–

SmarTec S CLD 132
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Notes on safety conventions and symbols . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Certificates and approvals . . . . . . . . . . . . . . . . 7
3 Installation. . . . . . . . . . . . . . . . . . . . . 8
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . 8
3.2 Incoming acceptance, transport, storage . . . . 9
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . 9
3.4 Installation instructions . . . . . . . . . . . . . . . . . 14
3.5 Post-installation check . . . . . . . . . . . . . . . . . . 16
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Electrical connection . . . . . . . . . . . . . . . . . . . 17
4.2 Post-connection check . . . . . . . . . . . . . . . . . 21
5 Operation . . . . . . . . . . . . . . . . . . . . . 22
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . 22
5.2 Display and operating elements . . . . . . . . . . 22
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . 25
6 Commissioning . . . . . . . . . . . . . . . . 27
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3 Quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.4 Instrument configuration . . . . . . . . . . . . . . . . 32
6.5 Communication interfaces . . . . . . . . . . . . . . . 52
7 Maintenance . . . . . . . . . . . . . . . . . . 53
7.1 Maintenance of SmarTec S CLD 132 . . . . . . 53
7.2 Maintenance of measuring system . . . . . . . . 55
7.3 Service equpipment "Optoscope" . . . . . . . . . 57
8 Accessories . . . . . . . . . . . . . . . . . . . 58
8.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.2 Extension cable . . . . . . . . . . . . . . . . . . . . . . . 58
8.3 Junction box . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4 Post mounting kit . . . . . . . . . . . . . . . . . . . . . . 59
8.5 Software upgrade . . . . . . . . . . . . . . . . . . . . . 59
8.6 Calibration solutions . . . . . . . . . . . . . . . . . . . 59
8.7 Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9 Troubleshooting . . . . . . . . . . . . . . . . 60
9.1 Troubleshooting instructions . . . . . . . . . . . . . . 60
9.2 System error messages . . . . . . . . . . . . . . . . . 60
9.3 System errors without error messages . . . . . . 62
9.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10 Technical Data . . . . . . . . . . . . . . . . . 70
10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.4 Performance characteristics . . . . . . . . . . . . . . 71
10.5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.6 Mechanical construction . . . . . . . . . . . . . . . . . 72
10.7 Measurement data of CLS 52 sensor . . . . . . . 72
10.8 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10.9 Documentation . . . . . . . . . . . . . . . . . . . . . . . . 73
11 Appendix . . . . . . . . . . . . . . . . . . . . . . 74
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Safety instructions SmarTec S CLD 132
4Endress+Hauser
1Safetyinstructions
1.1 Designated use
The SmarTec S transmitter is a field-tested and reliable measuring transmitter used to
determine the conductivity of liquid media.
The SmarTec S is particularly suitable for use in the foodstuffs industry.
Any other use than the one described here compromises the safety of persons and the
entire measuring system and is, therefore, not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
1.2 Installation, commissioning and operation
Please note the following items:
•Installation, electrical connection, commissioning, operation and maintenance of the
measuring system must only be carried out by trained technical personnel.
The technical personnel must be authorised for the specified activities by the system
operator.
•Technical personnel must have read and understood these Operating Instructions
and must adhere to them.
•Before commissioning the entire measuring point, check all the connections for
correctness. Ensure that electrical cables and hose connections are not damaged.
•Do not operate damaged products and secure them against unintentional
commissioning. Mark the damaged product as being defective.
•Measuring point faults may only be rectified by authorised and specially trained
personnel.
•If faults can not be rectified, the products must be taken out of service and secured
against unintentional commissioning.
•Repairs not described in these Operating Instructions may only be carried out at the
manufacturer’s or by the Endress+Hauser service organisation.
1.3 Operational safety
The transmitter has been designed and tested according to the state of the art and left
the factory in perfect functioning order.
Relevant regulations and European standards have been met.
As the user, you are responsible for complying with the following safety conditions:
•Installation instructions
•Local prevailing standards and regulations.
Immunity to interference
This instrument has been tested for electromagnetic compatibility in industrial use
according to applicable European standards. It is protected against electromagnetic
interference by the following design measures:
•cable screening
•interference suppression filter
•interference suppression capacitors.
Protection against interference as specified above is valid only for an instrument
connected according to the instructions in these Operating Instructions.

SmarTec S CLD 132 Safety instructions
Endress+Hauser 5
1.4 Return
If the transmitter has to be repaired, please return it Vi>i` to the Endress+Hauser
sales centre responsible.
Please use the original packaging, if possible.
Please enclose the completed Dangerous Goods sheet (copy the second last page of
these Operating instructions) with the packaging and also the shipping documents.
1.5 Notes on safety conventions and symbols
Safety symbols
Electrical symbols

Warning!
This symbol alerts you to hazards. They can cause serious damage to the instrument or
to persons if ignored.

Caution!
This symbol alerts you to possible faults which could arise from incorrect operation.
They could cause damage to the instrument if ignored.

Note!
This symbol indicates important items of information.

Direct Current (DC)
A terminal at which DC is applied or through which DC flows.

Alternating Current (AC)
A terminal at which (sine-form) AC is applied or through which AC flows.

Ground connecting
A terminal, which, from the user’s point of view, is already grounded using a grounding
system.

Protective earth terminal
A terminal which must be grounded before other connections may be set up.

Equipotential connection
A connection which must be connected to the grounding system of the equipment.
This can be, i.e., a potential matching line of a star-shaped grounding system,
depending on national or company practice.

Double insulation
The equipment is protected by double insulation.
B
Alarm relay
Input
Output

Identification SmarTec S CLD 132
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
Compare the order code on the nameplate (on the SmarTec) with the product structure
(see below) and check that it agrees with your order.
You can identify the instrument variant by the order code on the nameplate. Under
"Codes", you can find the release code for the software upgrade "MRS".
2.1.2 Product structure SmarTec S CLD 132
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Version
P Compact version
S Separate transmitter, cable length 20 m / 65.62 ft
W Separate transmitter, cable length 5 m / 16.41 ft
X Separate transmitter, cable length 10 m / 32.81 ft
Process connection
MV1 Dairy fitting DN 50 (acc. to DIN 11851)
CS1 Clamp connection 2" (acc. to ISO 2852)
GE1 Internal thread G 1 ½
VA1 Varivent connection DN 40 ... 125
AP1 APV connection DN 40 ... 100
SMS SMS connection 2"
Cable entry
1 Cable gland Pg 13.5
3 Cable gland M 20 x 1.5
5 Conduit adapter NPT ½ "
Power supply
0230VAC
1115VAC
5100VAC
8 24 V AC / DC
Current output / communication
AA Current output conductivity, without communication
AB Current output conductivity and temperature, without communication
HA HART, current output conductivity
HB HART, current output conductivity and temperature
PE PROFIBUS-PA, no current output
PF PROFIBUS-PA, M 12 connector, no current output
PP PROFIBUS-DP, no current output
Additional features
1 Basic version
2 Remote measuring range switching
CLD 132- complete order code
131697-4B
ENDRESS+HAUSER
SMARTEC S
order code / Best.Nr.
serial no. / Ser.-Nr. /Codes:
:
:
:
:
:
:
:
:
prot. class / Schutzart
ambient temp. / Umgebungstemperatur
output 1 / Ausgang 1
output 2 / Ausgang 2
mains / Netz
measuring range / Messbereich
temperature / Temperatur:
CLD 132-PMV130AB2
1C466C05 G00
10 µS ...2000 mS/cm
8833
conductivity ind./ Leitfähigkeit ind.
-10...+125 °C (+140 °C max. 30 min)
0/4...20 mA
0/4...20 mA
230 VAC 50/60 Hz 7,5 VA
0...+55 °C
IP67

SmarTec S CLD 132 Identification
Endress+Hauser 7
2.1.3 Basic version and function extensions
2.2 Scope of delivery
The scope of delivery of the compact version inlcudes:
•SmarTec S CLD 132 compact measuring system with integrated sensor
•Terminal strip set
•Expansion bellows (-xGE1xxxxx versions only)
•Operating instructions BA 207C/07/en
•Versions with HART communication only:
Operating instructions Field communication with HART, BA 212C/07/en
•Versions with PROFIBUS interface only:
– Operating instructions Field communication with PROFIBUS, BA 213C/07/en
– M12 connector (-xxxxxxPFx versions only)
The scope of delivery of the separate version includes:
•SmarTec S CLD 132 transmitter
•CLS 52 inductive sensor with fixed cable
•Terminal strip set
•Expansion bellows (-xGE1xxxxx versions only)
•Operating instructions BA 207C/07/en
•Versions with HART communication only:
Operating instructions Field communication with HART, BA 212C/07/en
•Versions with PROFIBUS interface only:
– Operating instructions Field communication with PROFIBUS, BA 213C/07/en
– M12 connector (-xxxxxxPFx versions only)
2.3 Certificates and approvals
Declaration of conformity
The product meets the legal requirements of the harmonised European standards.
Endress+Hauser confirms compliance with the standards by affixing the
 symbol.
Functions of the basic version Options and their functions
•Measurement
•Calibration of installation factor
•Calibration of cell constant
•Calibration of residual coupling
•Read instrument parameters
•Linear current output
•Current output simulation
•Service functions
•Temperature compensation selectable (1 free
table)
•Concentration table selectable (4 defined tables,
1 free table)
•Relay as alarm contact
•Second current output for temperature
(hardware option)
•HART communication
•PROFIBUS communication
Measuring range remote switching (software
option):
•Remote switching of max. 4 measuring ranges
•Temperature coefficients can be determined
•Temperature compensation selectable (4 free
tables)
•Concentration table selectable (4 defined
tables, 4 free tables)
•Check of measuring system by PCS alarm
(live check)
•Relay can be configured as alarm or limit
contact

Installation SmarTec S CLD 132
8Endress+Hauser
3Installation
3.1 Quick installation guide
The following procedure should be followed for a complete measuring point installation:
Compact version:
•Perform an Airset. Install the compact version at the measuring point (see chapter
"Mounting CLD 132 compact version").
•Connect the compact version as described in the chapter "Electrical connection".
•Start up the compact version as described in the chapter "Commissioning".
Separate version:
•Mount the transmitter (see chapter "Mounting CLD 132 separate version").
•If you have not yet installed the sensor at the measuring point, perform an Airset and
install the sensor (see the Technical Information of the sensor).
•Connect the sensor to the SmarTec S CLD 132 as described in the chapter "Electrical
connection".
•Connect the transmitter as described in the chapter "Electrical connection".
•Start up the SmarTec S CLD as described in the chapter "Commissioning".
3.1.1 Measuring system
The complete measuring system comprises:
•the SmarTec S CLD 132 transmitter
•the conductivity sensor InduMax H CLS 52 with an integrated temperature sensor and
a fixed cable
or
•the compact version with an integrated conductivity sensor
Optional for the separate version: CLK 5 extension cable, VBM junction box, mounting
kit for pipe installation (see chapter "Accessories")
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ENDRESS+HAUSER
SMARTECS
ENDRESS+HAUSER
SMARTECS
ALARM
CAL
E
+
–
A
B
C

SmarTec S CLD 132 Installation
Endress+Hauser 9
3.2 Incoming acceptance, transport, storage
•Make sure the packaging is undamaged!
Inform the supplier about damage to the packaging.
Keep the damaged packaging until the matter has been settled.
•Make sure the contents are undamaged!
Inform the supplier about damage to the delivery contents.
Keep the damaged products until the matter has been settled.
•Check that the scope of delivery is complete and agrees with your order and the
shipping documents.
•The packaging material used to store or to transport the product must provide shock
protection and humidity protection. The original packaging offers the best protection.
Also, keep to the approved ambient conditions (see "Technical data").
•If you have any questions, please contact your supplier or your Endress+Hauser
sales centre responsible (see back page of these Operating Instructions).
3.3 Installation conditions
3.3.1 Notes on installation
Airset
Perform an Airset before sensor installation (see chapter "Calibration"). Make sure that
the instrument is ready for operation, i.e. mains and sensor are connected.
Wall distance
The sensor’s distance from the pipe wall affects the measuring accuracy (see Fig. 4).
When the distance from the wall is
sufficient, i.e. a > 15 mm / 0.59", the
installation factor can be ignored
(f = 1.00). When the wall distance is
lower, the installation factor increases in
the case of electrically insulating pipes
(f > 1) while it decreases for electrically
conductive pipes (f < 1); see Fig. 4.
The determination of the installation factor
is described in the chapter "Calibration".
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a
min.
DN 40

Installation SmarTec S CLD 132
10 Endress+Hauser
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3.3.2 CLD 132 separate version
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1
2
a [inch]
0510 15 20 2525 a [mm]
0,80
1,00
1,20
1,40
f
0.20 0.39 0.59 0.79 0.98
225 / 8.86
142 / 5.59
175 / 6.89
225 / 8.86
Ø 7 / 0.28
160 / 6.30
95 / 3.74
mm /inch

SmarTec S CLD 132 Installation
Endress+Hauser 11
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Conductivity sensors for the separate transmitter
CLS 52 conductivity sensors with various process connections covering all common
installation conditions are available for the separate version.

Note!
Perform an Airset and calibrate the sensor before sensor installation.
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109 / 4.29
170 / 6.69
95 / 3.74
Ø max. 60 /
Ø max. 2.36
mm / inch
83 / 3.27
Ø 92 / 3.62
83 / 3.27
102 / 4.02
83 / 3.27
G 1½
Clamp 2"
Ø 84 / 3.31
46 /
1.81
46 /
1.81
Ø 84 / 3.31 Ø 100 / 3.94
Dairy
f
itting
DN 50 (DIN 11851)
2" SMS G 1½ internal thread
2" Clamp connection
(ISO 2852)
Varivent connection
DN 40 ... DN 125
APV connection
DN 40 ... DN 100
Expansion
bellows
G 1½
thread
mm/inch

Installation SmarTec S CLD 132
12 Endress+Hauser
Measuring range
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3.3.3 CLD 132 compact version
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0,01 0,1
µS/cm
1,0 10 100 1 10
mS/cm
100 1000 10000
CLS 52
k = 5,9 cm-1
2000
207 / 8.15
242 (180)* / 9.53 ( 7.09)*
142 / 5.59
35,5 / 1.40
225 / 8.86
95 / 3.74
∅49 / 1.93
34 / 1.34 mm / inch

SmarTec S CLD 132 Installation
Endress+Hauser 13
Connection variants
Various process connections covering all common installation conditions are available
for the compact version.
The compact version is installed at the measuring point with the required process
connection.
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Dairy fitting DN 50
(DIN 11851)
2" SMS G 1½ internal thread
2" Clamp connection
(ISO 2852)
83 / 3.27
83 / 3.27
102 /4.02
83 / 3.27
AF 60
Ø 92 / 3.62 Ø 84 / 3.31 G 1½
Clamp 2"
Varivent Connection
DN 40 ... DN 125
APV connection
DN 40 ... DN 100
46 /
1.81
46 /
1.81
Ø 84 / 3.31 Ø 100 / 3.94
mm/inch
Expansion
bellows
G 1½
thread

Installation SmarTec S CLD 132
14 Endress+Hauser
3.4 Installation instructions
3.4.1 Mounting CLD 132 separate version
Wall mounting
For wall mounting, attach the mounting plate to the wall by drilling holes as required.
Anchors and screws are to be provided by the operator.
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Post mounting
A mounting kit for installing the housing on horizontal or vertical posts or pipes
(max. Ø 60 mm / Ø 2.36") is available as an accessory (see chapter "Accessories").
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1. Remove the mounting plate.
2. Insert the holding bars through the pre-drilled holes of the mounting plate and
screw the mounting plate onto the transmitter.
3. Use the brackets to install the SmarTec S on the post or pipe (Fig. 13).
225 / 8.86
160 / 6.30
∅7 / 0.28
mm / inch

SmarTec S CLD 132 Installation
Endress+Hauser 15
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3.4.2 Mounting CLD 132 compact version or CLS 52 sensor for
separate version
Install the compact version or the CLS 52 sensor directly on the pipe or vessel socket
via the process connection (depending on ordered version).

Note!
Perform an Airset and calibrate the sensor before installing the compact version or the
sensor.
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1. When installing the SmarTec S CLD 132 or the sensor, make sure that the flow
opening of the sensor is oriented in the flow direction of the medium. An orientation
arrow on the sensor facilitates orientation (see Fig. 14 above).
2. Tighten the flange.
3. For versions with internal thread G 1½, expansion bellows are supplied for length
compensation. Thus, the sensor can always be oriented in flow direction.

Note!
•Choose the immersion depth of the sensor in the medium such that the coil body is
completely immersed.
•Please observe the notes on the wall distance in the chapter "Installation conditions".
•Please observe the limits for the medium and ambient temperature when using the
compact version (see chapter "Technical data").
∅max. 60 / 2.36
mm / inch
min. DN 40
min. DN 40
Flow direction
Flow
direction
Orientation
arrow
Horizontal flow Vertical flow

Installation SmarTec S CLD 132
16 Endress+Hauser
Sensor positioning: compact version
The sensor in the compact housing must be oriented in the flow direction.
If you need to reorient the sensor in relation to the housing, proceed as follows:
1. Remove the cover.
2. Loosen the screws of the electronics box and carefully remove the box from the
housing.
3. Loosen the three sensor fastening screws until the sensor can be turned.
4. Align the sensor and tighten the screws. Do not exceed the maximum torque of
1.5 Nm!
5. Reassemble the transmitter housing in reverse sequence of operations.

Note!
For exact positions of the electronics box and the sensor screws, see the exploded view
in the chapter "Spare parts".
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3.5 Post-installation check
•After installation, check the measuring system for damages.
•Check the sensor orientation to the flow direction of the medium.
•Check that the coil body of the sensor is completely immersed in the medium.
A
B

SmarTec S CLD 132 Wiring
Endress+Hauser 17
4Wiring
4.1 Electrical connection

Warning!
•The electrical connection must only be carried out by authorised technical personnel.
•Technical personnel must have read and understood the instructions in this manual
and must adhere to them.
•Ensure that there is no voltage at the power cable before beginning the connection
work.
4.1.1 Electrical connection of transmitter
Proceed as follows to connect the SmarTec S CLD 132:
1. Loosen the 4 Phillips screws on the
housing cover and remove the cover.
2. Remove the cover frame from the
terminal blocks. To do this, introduce a
screwdriver in the recess (➀) according
to Fig. 16 and push the tab inward (➁).

Warning!
Do not remove the cover frame while the
instrument is energised!
3. Thread the cables through the open
cable glands into the housing according
to the terminal assignments in Fig. 17.
4. Connect the power wires according to
the terminal assignments in Fig. 18.
5. Connect the alarm contact according to
the terminal assignments in Fig. 18.
6. Connect the housing ground.
7. Separate version: Connect the sensor
according to the terminal assignments in
Fig. 18.
In the case of the separate version, the
conductivity sensor CLS 52 is
connected using the shielded multi-core
special cable CLK 5. Preparation
instructions are supplied with the cable.
Use junction box VBM (see chapter
"Accessories") to extend the measuring
cable. The maximum cable length if
extended using a junction box is 55 m.
8. Tighten the cable glands firmly.
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2
1
2
3
4
5

Wiring SmarTec S CLD 132
18 Endress+Hauser
Wiring diagram
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A
123
4
5
6
B
12 3
4
5
Pg 13.5
PE
31 32 33 34 85 86 93 94 81 82
15 84 12 13 11 16 83 S 42 43 41 ( (
CLK 5
Pg 13.5
GN
YE
WH
GN/YE
BU
BN
Screen Screen
BN
(unused)
CLK 5
with CLS 52 sensor
Power supply
Alarm
(contact position: no current)
Coax
WH
Coax
RD

SmarTec S CLD 132 Wiring
Endress+Hauser 19
Connection diagram
Connection of binary inputs
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

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*ÜiÀÊÃÕ««Þ
15 V
85
10-50 V
81
82
10-50 V
93
94
41
Lf
mA
mA
33
11
S
84
83
15
16
∼
–
∼
–
32
31
34
12
13
86
42
optional
A
B
C
E
D
F
G
H
I
PE
43
85
S1
D1
15 V
AB
D2
86 81 82 93 94
S2

Wiring SmarTec S CLD 132
20 Endress+Hauser
Connection compartment sticker
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
Note!
The protection class of this instrument is I. The metal housing must be connected to PE.

Caution!
•Terminals designated as NC may not be switched.
•Undesignated terminals may not be switched.
Structure and termination of measuring cable
31 +
32 -
33 +
34 -
85 +
NC
NC
NC
86 -
93 + S
94 - 42
81 + 43
82 - 41
Lf
Temp.
(opt.)
+15V
10mA
Bin 2
Bin 1
Mains
Hilfsenergie
131082-4A
12
Sensor
15
84
13
11
16
83
YE
WH
GN
∼
–
∼
–
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vÀÊÌiÊÃi«>À>ÌiÊ iÀÃ
(84) (83)
GN (11)
WH (12)
YE (13)
CLK 5
RD
WH
Semiconductor
screen
Screen
(16)
Screen
(15)
BN
(unused)
ϑ
84
11
S12 15 83 16
CLK 5
13
GN WH YE
WH RD