Endress+Hauser Micropilot M FMR240 User manual

BA227F/00/EN/03.10
71112092
Valid as of software version:
01.05.00
Operating Instructions
Micropilot M FMR240
Level-Radar

Brief operating instructions Micropilot M FMR240 PROFIBUS PA
2Endress+Hauser
Brief operating instructions
L00-FMR250xx-19-00-00-en-020
!Note!
This operating manual explains the installation and initial start-up for the level transmitter. All
functions that are required for a typical measuring task are taken into account here. In addition, the
Micropilot M provides many other functions that are not included in this operating manual, such as
optimising the measuring point and converting the measured values.
An overview of all device functions can be found on →ä102.
The operating manual BA291F/00/EN "Description of Instrument Functions" provides an
extensive description of all device functions, which can be found on the enclosed CD-ROM.
E
+
-
+
E
+
-
E
E
-
… …
…
KA235F/00/a2/08.06
52025245
…
20 mA
100%
4mA
0%
D
L
F
E
52025245
Micropilot M FMR240/244/245/250 - Brief operating instructions
- dome
ceiling
- horizontal
cyl.
- bypass
…
- unknown
- metal silo
- concrete
silo
- bin / bunker
…
- liquid
- solid
- unknown
- DC: <1.9
- DC: 1.9 … 4
- DC: 4 … 10
- DC: >10
- standard
- calm
surface
- add.
agitator
…
input E
(see sketch)
input E
(see sketch)
input F
(see sketch)
input F
(see sketch)
only for
bypass +
stilling well
-ok
- too small
- too big
- unknown
- manual
displayed
(see sketch)
D and L are confirm
or specify
range
suggestion
000
measured
value
Group
selection
00
basic
setup
01
safety
settings
0C
system parameter
09
display
0E
envelope
curve
04
linearisation
05
extended
calibr.
06
output (HART, FF)
profibus param. (PA)
092
language
0A
diagnostics
0A0
present error
002
tank
shape
002
tank
shape
00A
vessel /
silo
004
process
cond.
005
empty
calibr.
005
empty
calibr.
006
full
calibr.
006
full
calibr.
007
pipe
diameter
008
dist./
meas value
051
check
distance
003
medium
cond.
00B
medium
cond.
00C
proscess
cond.
052
range of
mapping
053
start
mapping
008
dist./
meas value
- envel. curve
- incl. FAC
- incl. cust. map
- single curve
- cyclic
= 100: unlocked
100: locked≠
0E1
plot settings
0E2
recording
curve
0A1
previous error
0A4
unlock parameter
HART
}
Contrast: +or +
- unknown
- DC: 1.6...1.9
- DC: 1.9 …2.5
- DC: 2.5 …4
...
- standard
- fast change
- slow change
- test: no filter flange:
reference point of
measurement
threaded
connection
1½” (R1
:
reference point of
measurement
BSPT ½”)
or 1½ NPT
001
media
type
= 2457: unlocked
2457: locked≠PA, FF
}
Solid Liquid

Micropilot M FMR240 PROFIBUS PA Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety and process safety . . . . . . . . . . . . 4
1.4 Notes on safety conventions and symbols . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Mounting . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . . . . . . . 11
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 22
3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 28
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 32
4.3 Recommanded connection . . . . . . . . . . . . . . . . . . . 33
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 33
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 33
5 Operation . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Display and operating elements . . . . . . . . . . . . . . . 36
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4 Display and acknowledging error messages . . . . . . 42
5.5 PROFIBUS PA communication . . . . . . . . . . . . . . . . 43
6 Commissioning. . . . . . . . . . . . . . . . . . 59
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.2 Switching on the measuring device . . . . . . . . . . . . 59
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.4 Basic Setup with the device display . . . . . . . . . . . . 62
6.5 Basic Setup with the
Endress+Hauser operating program . . . . . . . . . . . . 74
7 Maintenance. . . . . . . . . . . . . . . . . . . . 78
8 Accessories. . . . . . . . . . . . . . . . . . . . . 79
8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . 79
8.2 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 79
8.3 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 79
8.4 Proficard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.5 Profiboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.6 Remote display FHX40 . . . . . . . . . . . . . . . . . . . . . 80
8.7 Horn cover for 80 mm (3") and 100 mm (4")
horn antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9 Trouble-shooting . . . . . . . . . . . . . . . . . 83
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 83
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 84
9.3 Application errors in liquids . . . . . . . . . . . . . . . . . . 86
9.4 Application errors in solids . . . . . . . . . . . . . . . . . . . 88
9.5 Orientation of the Micropilot . . . . . . . . . . . . . . . . . 89
9.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.10 Contact addresses of Endress+Hauser . . . . . . . . . . . 92
10 Technical data . . . . . . . . . . . . . . . . . . . 93
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 93
11 Appendix. . . . . . . . . . . . . . . . . . . . . . 102
11.1 Operating menu PROFIBUS PA . . . . . . . . . . . . . . 102
11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Safety instructions Micropilot M FMR240 PROFIBUS PA
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Micropilot M is a compact radar level transmitter for the continuous, contactless measurement
of liquids, pastes, sludge and solids. The device can also be freely mounted outside closed metal
vessels because of its operating frequency of about 26 GHz and a maximum radiated pulsed energy
of 1 mW (average power output 1 μW). Operation is completely harmless to humans and animals.
1.2 Installation, commissioning and operation
The Micropilot M has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e. g. product overflow due to
incorrect installation or calibration. For this reason, the instrument must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety and process safety
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance work on the device.
Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this Additional documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.
1.3.1 FCC approval
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.
"Caution!
Changes or modifications not expressly approved by the part responsible for compliance could void
the user’s authority to operate the equipment.

Micropilot M FMR240 PROFIBUS PA Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety conventions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument.
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument.
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned.
Explosion protection
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area.
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation “explosion hazardous areas” must conform with the stated type
of protection.
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas.
Electrical symbols
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied.
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system.
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment.
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e. g. neutral star or
equipotential line according to national or company practice.
Temperature resistance of the connection cables
States, that the connection cables must be resistant to a temperature of at least 85 °C (185 °F).
t >85°C

Identification Micropilot M FMR240 PROFIBUS PA
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
Typenschild-FMxxxx-xx
Information on the nameplate of the Micropilot M
1 Instrument designation
2 Order code
3 Serial number
4 Process pressure
5 Process temperature
6 Length (optional)
7 Power supply
8 Current supply
9 Ambient temperature
10 Cable specification
11 Factory sealed
12 Radio equipment number
13 TÜV identification mark
14 Certificate symbol (optional) e.g. Ex, NEPSI
15 ertificate symbol (optional) e.g. 3A
16 Certificate symbol (optional) e.g. SIL, FF
17 Place of production
18 Degree of protection e.g. IP65, IP67
19 Certificates and approvals
20 Document number of safety instructions e.g. XA, ZD, ZE
21 Dat./Insp. xx / yy (xx = week of production, yy = year of production)
ENDRESS+HAUSER
Order Code:
Ser.-No.:
Dat./Insp.:
if modification
see sep. label
X=
1
2
3
4
5
7
8
910 11
12
13
14 15
6
16
17
18
19
20
21

Micropilot M FMR240 PROFIBUS PA Identification
Endress+Hauser 7
2.1.2 Ordering structure
This overview does not mark options which are mutually exclusive.
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6
6 ATEX II 1/2G EEx ia IIC T6, WHG
3 ATEX II 1/2G EEx em (ia) IIC T6
8 ATEX II 1/2G EEx em (ia) IIC T6, WHG
4 ATEX II 1/2G EEx d (ia) IIC T6
B ATEX II 1/2G, II 1/2D, Alu blind cover, ATEX II 1/2G EEx ia IIC T6, ATEX II 1/2D
H ATEX II 1/2G EEx ia IIC T6, ATEX II 3D
G ATEX II 3G EEx nA II T6
S FM IS - Cl.I Div.1 Gr. A-D, zone 0, 1, 2
T FM XP - Cl.I Div.1 Group A-D, zone 1, 2
N CSA General Purpose
U CSA IS - Cl.I Div.1 Group A-D, zone 0, 1, 2
V CSA XP - Cl.I Div.1 Group A-D, zone 1, 2
L TIIS EEx d (ia) IIC T4
D IECEx Zone 0/1, Ex ia IIC T6
E IECEx Zone 0/1, Ex d (ia) IIC T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d (ia) ia IIC T6
R NEPSI Ex nAL IIC T6
Y Special version
20 Antenna:
E 40mm/1-1/2", gas-tight feed through
F 50mm/2", gas-tight feed through
G 80mm/3", gas-tight feed through
H 100mm/4", gas-tight feed through
2 40mm/1-1/2"
350mm/2"
480mm/3"
5 100mm/4"
9 Special version
30 Antenna Seal; Temperature:
V FKM Viton; -20…150°C/-4…302°F
E FKM Viton GLT; -40…150°C/-40…302°F
K Kalrez; -20…150°C/-4…302°F
Y Special version
40 Antenna Extension
1 Not selected
2100mm/4"
9 Special version
50 Process Connection:
GGJ Thread EN10226 R1-1/2, 316L
GNJ Thread ANSI NPT1-1/2, 316L
TDJ Tri-Clamp ISO2852 DN40-51 (2"), 316L
TLJ Tri-Clamp ISO2852 DN70-76.1 (3"), 316L
CFJ DN50 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CFM DN50 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CGM DN50 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CNJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CMM DN80 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CNM DN80 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CRJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
CQM DN100 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CRM DN100 PN25/40, AlloyC22 > 316L flange EN1092-1 (DIN2527)
CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CWM DN150 PN10/16, AlloyC22 > 316L flange EN1092-1 (DIN2527)
AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5
AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5
AEM 2" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5

Identification Micropilot M FMR240 PROFIBUS PA
8Endress+Hauser
AFM 2" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5
ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5
AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5
ALM 3" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5
AMM 3" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5
APJ 4" 150lbs RF, 316/316L flange ANSI B16.5
AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5
APM 4" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5
AQM 4" 300lbs, AlloyC22 > 316/316L flange ANSI B16.5
AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5
AWM 6" 150lbs, AlloyC22 > 316/316L flange ANSI B16.5
KEJ 10K 50A RF, 316L flange JIS B2220
KEM 10K 50A, AlloyC22 > 316L flange JIS B2220
KLJ 10K 80A RF, 316L flange JIS B2220
KLM 10K 80A, AlloyC22 > 316L flange JIS B2220
KPJ 10K 100A RF, 316L flange JIS B2220
KPM 10K 100A, AlloyC22 > 316L flange JIS B2220
KWJ 10K 150A RF, 316L flange JIS B2220
KWM 10K 150A, AlloyC22 > 316L flange JIS B2220
YY9 Special version
60 Output; Operation:
A 4-20mA SIL HART; 4-line display VU331, envelope curve display on site
B 4-20mA SIL HART; w/o display, via communication
K 4-20mA SIL HART; Prepared for FHX40, remote display (accessory)
C PROFIBUS PA; 4-line display VU331, envelope curve display on site
D PROFIBUS PA; w/o display, via communication
L PROFIBUS PA; Prepared for FHX40, remote display (accessory)
E FOUNDATION Fieldbus; 4-line display, envelope curve display on site
F FOUNDATION Fieldbus; w/o display, via communication
M FOUNDATION Fieldbus; Prepared for FHX40, remote display (accessory)
Y Special version
70 Housing:
A F12 Alu, coated IP65 NEMA4X
B F23 316L IP65 NEMA4X
C T12 Alu, coated IP65 NEMA4X, separate conn. compartment
D T12 Alu, coated IP65 NEMA4X+OVP, separate conn. compartment,
OVP=overvoltage protection
Y Special version
80 Cable Entry:
2 Gland M20 (EEx d > thread M20)
3ThreadG1/2
4 Thread NPT1/2
5PlugM12
6 Plug 7/8"
9 Special version
90 Additional Option:
A Basic version
B EN10204-3.1 material, wetted parts,
(316L wetted parts) inspection certificate
F Advanced dynamics, max. MB=70m liquids, MB=measuring range
G
Advanced dynamics, 3.1, NACE, max. MB=70m liquids, MB=measuring range
EN10204-3.1 material, NACE MR0175 (316L wetted parts) inspection certificate
H 5-point linearity protocol, see additional spec.
J 5-point, 3.1, NACE, 5-point linearity protocol, see additional spec., EN10204-
3.1 material, NACE MR0175 (316L wetted parts) inspection certificate
L
5-point, advanced dynamics, 3.1, NACE, 5-point linearity protocol, see additional
spec., Advanced dynamics, max MB=70m liquids, MB=measuring range
EN10204-3.1 material, NACE MR0175, (316L wetted parts) inspection certificate
N EN10204-3.1 material, NACE MR0175
(316L wetted parts) inspection certificate
S GL/ABS/NK marine certificate
Y Special version
995 Marking:
1Tagging(TAG)
2 Bus address
FMR240- Complete product designation
50 Process Connection:

Micropilot M FMR240 PROFIBUS PA Identification
Endress+Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring instruments given in the chapter "Incoming acceptance, transport, storage", →ä11!
The scope of delivery consists of:
• Assembled instrument
• Accessories (→ä79)
• Endress+Hauser oprating program on the enclosed CD-ROM
• Brief operating instructions KA1007F/00/EN for quick commissioning
• Brief operating instructions KA235F/00/A2 (basic setup/troubleshooting), housed in the
instrument)
• Approval documentation: if this is not included in the operating manual
• CD-ROM with further documentation, e. g.
- Technical Information
- Operating Instructions
- Description of Intrument Functions
2.3 Certificates and approvals
CE mark, declaration of conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
ToF®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PulseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PhaseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PROFIBUS®
Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

Mounting Micropilot M FMR240 PROFIBUS PA
10 Endress+Hauser
3Mounting
3.1 Quick installation guide
L00-FMR240xx-17-00-00-en-004
DN50
ANSI2”
DN50
ANSI2”
DN50
ANSI2”
DN80…150
ANSI3…6”
DN80…150
ANSI3…6”
DN80…150
ANSI3…6”
90°
90°
90°
90°
90°
90°
1
1
2
2
#
90°
90°
90°
90°
90°90°
90°
F12 / F23 housing
T12 housing
markat instrument flange
Turn housing
Observe orientation when installing!
Installation in tank (free space):
Mark on process connector facing the nearest tank wall!
Installation in stilling well:
Mark on process connector pointed towards the slots or vent holes!
Installation in bypass:
Mark on process connector 90° offset from the tank connections!
Thehousingcan be turned 350°
in order to simplifyaccess to the
displayand the terminalcompartment
Allen key
4mm (0.16 in)
1½” BSPT (R1½”)
or
1½NPT
markat instrument flange
or threaded boss
1½” BSPT (R1½”)
or
1½NPT
markat instrument flange
or threaded boss