Endura EC6M-V2 User manual

™
User Manual
Models EC6M / EC6M-V2
FOR RECHARGEABLE TWO-WAY RADIO BATTERIES
Six Unit Rapid Charger


ENDURA EC6M CHARGERS
Table of Contents
PageTopic
Introduction
Important (read before use)
Caution (read before use)
EC6M Features
Accessories For In-Vehicle Use
Replacing A Charging Pod
Charging A Battery
Fault Conditions & Advisements
Warranty And Service
Specifications
EC6M Accessories
1
2
3
5
7
9
10
12
16
18
19

1
Introduction – EC6M Chargers
Thank you for purchasing an Endura™ EC6M charger. This User Manual covers two
models: EC6M and EC6M-V2. Both models are designed for desktop use, but may also
be installed in a vehicle with available accessories. The EC6M is compatible with
nearly all Endura TWP charging pods and for those pods that are not compatible, the
model EC6M-V2 is available. Feature differences for EC6M-V2 are noted in this manual
where appropriate.
The EC6M is designed for charging two-way radio batteries whether on or off a radio.
Based on the charging pod installed, it can rapid charge these battery chemistries:
lithium ion (Li-Ion), lithium polymer (LiPo), nickel-metal hydride (NiMH), or nickel
cadmium (NiCd).

2
If you wish to replace the charging pod in the future, check the model number on
the product label (EC6M or EC6M-V2) to ensure the replacement pod selected is
compatible with your model. For a complete list of charging pods available or to confirm
pod compatibility, contact a Power Products dealer, visit www.powerproducts.com,
or call customer service at 800-529-1618.
Important
1. Read all Caution statements below and this User Manual before attempting to
charge a battery.
2. Check to make sure a charging pod compatible with your battery is properly
installed before charging a battery or installing the charger in a vehicle.
3. Always charge new batteries completely before initial use. Recycle batteries
when they can no longer be used. Do not discard unwanted batteries in the trash
or incinerate. Batteries exposed to fire or excessive heat may explode.
4. For best battery performance, charge NiCd and NiMH batteries when they are
fully discharged.

3
Caution
1. Based on the pod selected, EC6M can charge Li-Ion / LiPo / NiMH / NiCd batteries.
If the pod is marked for Li-Ion / LiPo only, do not attempt to charge NiMH / NiCd
batteries. If the pod is marked for NiMH / NiCd only, do not attempt to charge Li-
Ion / LiPo batteries. Do not use EC6M to charge batteries with other chemistries
or batteries that do not have overcharge protection.
2. Use charger in areas protected from the weather. Do not expose the charger to
rain, any liquids, or excessive moisture.
3. Do not attempt to charge a battery without first installing the appropriate charging
pod. Use only charging pods designed for your EC6M. Disconnect charger from
the power source before installing, adjusting, or removing the charging pod.
4. Make sure contacts in charging pod and on the battery are clean. Do not allow
wire or metal objects to touch contacts in charging pod or any internal part of the
charger.

4
Caution (continued)
5. Do not remove the charger’s housing or make any modification to the charger.
6. Use only the power supply or DC power accessories specified for EC6M. If a
replacement is required, see section EC6M Accessories. Use of other power
supplies or DC power accessories may damage the charger or batteries you may
be attempting to charge.
C AUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE
COVER. NO USER SERVICEABLE PARTS ARE INSIDE. REFER ANY SERVICING
TO QUALIFIED SERVICE PERSONNEL.
The exclamation point within the triangle is a warning sign
alerting you of important instructions accompanying the product.

5
EC6M Features
1. Power on / off switch.
2. DC power connection port – for AC to
DC power supply or TWC6M-VPA.
3. Removable charging pod – shown for
one position only.
4. DC power connection port.
5. Charge status LED – shown for one
position only.
6. Status LED information – also see bottom
label.
7. Charger base.
3
26
5
7
4
1

6
10 89
EC6M Features (continued)
8. AC to DC power supply (TWC6M-PS).
9. DC power plug – connects to charger.
10. Power cord to connect power supply to AC outlet.

7
Accessories For In-Vehicle Use
The items below are available for EC6M and allow the charger to be used in a vehicle.
1. Mounting bracket with integrated tie-down straps and fasteners (EC6M-MB).
2. Vehicle power adapter (TWC6M-VPA).
12

8
Accessories For In-Vehicle Installation (continued)
3
4
3. Hardwire kit (TWC6M-HW).
4. Vibration tolerant DC power connection port for TWC6M-HW.

9
Replacing A Charging Pod
The charging pod is made from quality materials and designed to provide years of
service when properly used. In most cases, the charging pod will only be replaced
when you want to use the charger with a different battery.
Follow these steps to change the charging pod:
1. Obtain a charging pod made specifically for EC6M or EC6M-V2. Confirm that the
charging pod is compatible with the battery you want to charge.
2. Unplug the charger from its power source.
3. The charging pod is secured to the base with a single screw. To remove, turn the
locking screw on the bottom of the charging pod counter-clockwise until it no
longer holds the pod. Lift the charging pod from the charging base.
4. Insert the replacement charging pod into the charger base and secure with the
locking screw. Do not over tighten the screw.
5. Inspect the charging contacts to ensure they are clean and unobstructed.
6. Connect the power supply or vehicle power adapter to the charger. You are now
ready to charge a battery compatible with the charging pod.

10
Charging A Battery
1. Confirm that the charging pod and battery are compatible.
2. Connect the charger to power with the power supply included.
3. Place the battery to be charged in the charging pod. The battery may also be
charged while attached to the radio.
4. When a battery is placed in the charging pod and while charging, the status LED
will illuminate RED with no flashing to indicate normal charging.
5. If the status LED is red and flashes, a fault has been detected. The flash pattern
represents a specific fault condition. If the status LED is orange (solid or flashing),
an advisement is being provided. See section Fault Conditions & Advisements for
details.
6. When the battery is charged to 80% of capacity, the status LED will change to
GREEN and begin to flash. It is recommended that the battery be charged to at
least 80% capacity before use.
7. The charge status LED will illuminate GREEN with no flashing when the battery
is fully charged.

11
Charging A Battery (Continued)
8. After removing a fully charged battery, the charge status LED will illuminate
ORANGE for a few seconds. Allow the charge status LED to go off before placing
another battery in the charging pod.
9. The EC6M is designed to charge batteries with a temperature monitoring
circuit when the battery temperature is between 0°C and 45°C (32° F – 113° F);
batteries outside this temperature will not be charged. EC6M-V2 is designed to
charge batteries without a temperature monitoring circuit or with a temperature
monitoring circuit that is not compatible with EC6M and therefore cannot provide
cold and hot battery monitoring. For both EC6M and EC6M-V2, the ambient
temperature should be 5°C - 40°C (41° F - 104° F) while charging a battery.
10. To prevent battery damage, use EC6M-V2 to charge your battery: (A) when the
battery is above freezing (0°C / 32° F) or (B) when the battery is not excessively
warm to the touch (below 45°C / 113° F).

12
• •
Fault Conditions & Advisements
Flashes RED
1 Time
Indicates (A) low voltage battery failure or (B) battery
has a short circuit. If (A), the battery’s voltage is below
the minimum level required and cannot be charged. If
(B), the battery is defective and should be recycled.
This warning is provided after the pre-charge stage is
completed.
LED Pattern Fault Description EC6M EC6M-V2
When the charge status LED flashes RED, a fault condition exists. A fault condition
requires immediate attention. When the status LED is solid or flashes ORANGE, you
are receiving an advisement about the battery.
The flash patterns for fault conditions are as follows:

13
Fault Conditions & Advisements (continued)
• •
•
Flashes RED
2 Times
Flashes RED
3 Times
Indicates battery contact is “open” and current is not
passing through the (+) and (-) contacts on the battery.
This warning is provided after the initial diagnostic
stage is complete. Check charging pod to confirm
compatibility with battery.
Battery temperature is 45°C (113° F) or above. Charging
has terminated, remove battery from charger. Have
battery checked by a qualified technician.
LED Pattern Fault Description EC6M EC6M-V2

14
Fault Conditions & Advisements (continued)
•
Solid ORANGE
(Battery inserted.)
Indicates (A) battery is too cold or (B) charger is
performing a temperature diagnostic when the battery
is inserted. If (A), the battery temperature is 0°C (32° F)
or below and charging is delayed for up to two hours.
Battery is monitored and charging resumes once it is
above freezing. Monitoring terminates if the battery
temperature remains below freezing for two hours.
Remove battery and reinsert once battery reaches
room temperature. If (B), battery type requires
additional time to determine its temperature. This
is generally completed within a few minutes after
insertion.
LED Pattern Advisement EC6M EC6M-V2
The flash patterns for advisements are as follows:
• •
Solid ORANGE
(Battery removed.)
Brief reset period for charger after battery is removed.
Allow the LED to go off before inserting another
battery.

15
Fault Conditions & Advisements (continued)
• •
Flashes ORANGE
2 Times
Indicates charging complete, but battery is under
charged. Battery voltage is below minimum level
required. This warning is provided after the rapid
charging stage is complete.
LED Pattern Advisement EC6M EC6M-V2
•
Flashes ORANGE
1 Time
Battery temperature remains at 0°C (32° F) or below
after two hours of monitoring. Remove battery from
charger and allow it to warm.

16
Warranty And Service During Warranty
Endura EC6M chargers are made from high quality materials and designed to provide
years of reliable service. The following warranty applies:
Power Products Unlimited, Inc. (PPU) warrants this product to be free from defects
in workmanship and materials for one-year from date of purchase by the end user.
This warranty applies to the original purchaser and is void if the product has been
altered, misused, damaged, neglected, or if repair is required because of normal wear
and tear. This is the only warranty made by PPU. In no event will PPU, its affiliates,
subsidiaries, related entities, or their respective directors, officers, or employees, be
liable for any damages beyond repair or replacement as described above, including
without limitation, indirect, incidental, or consequential damages. For service under
warranty, return the product along with dated proof of purchase to the retailer where
purchased or to Power Products. If returning directly to Power Products, follow these
instructions:

17
Warranty And Service During Warranty (continued)
• Send to Power Products – Warranty Service Department, 2170 Brandon Trail,
Alpharetta, GA 30004. For your protection, we recommend you obtain proof of
delivery for your shipment.
• Include with your product, dated proof of purchase, your name and daytime
telephone number, and return address (street address only; return shipments
cannot be made to a P.O. Box).
• All items sent become the property of Power Products and will not be returned.
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