Energy Zeroco2 large rhi-3p5k-hves-5g User manual

This manual refer to

zeroCOlarge (5-10)K inverter models:

RHI-3P5K-HVES-5G

RHI-3P6K-HVES-5G

RHI-3P8K-HVES-5G

RHI-3P10K-HVES-5G

Three-phase Hybrid Inverter - 5G

Operation Manual

TM015 Rev.003

. 2 .

Table of Content

Quick Guide ................................................................................................... 4

Wiring diagrams ........................................................................................... 6

1. Introduction ................................................................................................... 8

1.1 Product Description................................................................................ 8

1.2 Packing list ............................................................................................. 9

2. Safety & Warning..........................................................................................10

2.1 Safety ....................................................................................................10

2.2 General Safety Instructions ..................................................................10

2.3 Usage warnings ....................................................................................12

3. Overview .......................................................................................................13

3.1 Screen...................................................................................................13

3.2 Keypad ..................................................................................................13

3.3 Terminal Connection .............................................................................13

4. Installation ....................................................................................................14

4.1 Select a Location for the Inverter..........................................................14

4.2 Equipment list to be used......................................................................16

4.3 Mounting the Inverter ............................................................................17

4.4 PV Input Terminal Assembly .................................................................18

4.5 Battery Terminal Components ..............................................................19

4.6 Assembling the AC Connector..............................................................21

4.7 Meter Installation.................................................................................. 23

4.7.1 Three-Phase Meter Installation (installation with CT) ..........24

4.7.2 Three-Phase Meter Installation (direct insertion) .................26

4.8 Communication Cable Assembly......................................................... 28

4.9 External ground connection ................................................................. 30

4.10 Preparation of Commissioning............................................................. 30

4.11 Commissioning procedure ................................................................... 30

4.12 Inverter monitoring connection .............................................................31

. 3 .

5. Operation ..................................................................................................... 32

5.1 LED indicators...................................................................................... 32

5.2 Main Menu ........................................................................................... 33

5.3 Information ........................................................................................... 33

5.4 Settings .................................................................................................37

5.4.1 Set Time/Date.......................................................................37

5.4.2 Set Address .......................................................................... 37

5.5 Advanced Information .......................................................................... 38

5.5.1 Alarm Message.....................................................................38

5.5.2 Warning Message.................................................................38

5.5.3 Running Status .....................................................................39

5.5.4 Communication Data ............................................................40

5.5.5 YieldProle...........................................................................40

5.5.6 Inspection .............................................................................40

5.6 Advanced Settings ................................................................................41

5.6.1 Select Standard .................................................................... 41

5.6.2 Grid Switches........................................................................42

5.6.3 Battery Control...................................................................... 42

5.6.3.1 Battery Select .......................................................................42

5.6.4 Backup Control .....................................................................43

5.6.4.1 Backup ON/OFF ...................................................................43

5.6.4.2 Backup Settings....................................................................43

5.6.5 Storage Energy Set...............................................................43

5.6.5.1 Meter Set ..............................................................................43

5.6.5.2 STG Mode Select..................................................................45

5.6.6 STD Mode Settings............................................................... 47

5.6.7 Software Update ................................................................... 47

5.6.8 Export Power Set..................................................................48

5.6.8.1 EPM ON/OFF........................................................................48

5.6.8.2 BackowPower ....................................................................48

5.6.8.3 FailSafe ON/OFF (not used in Italy)......................................48

5.6.9 Reset Password....................................................................48

5.6.10 RESTART HMI......................................................................49

5.6.11 Self Test CEI 0-21.................................................................49

5.6.12 Compensation Set ................................................................49

5.7 Special Settings ................................................................................... 50

5.7.1 Enable AFCI function............................................................50

5.7.2 EPS Mode.............................................................................50

6. Maintenance..................................................................................................51

6.1 Cleaning ................................................................................................51

7. Troubleshooting .......................................................................................... 52

7.1 Error messages and solutions ............................................................. 52

8. Specications.............................................................................................. 56

8.1 Technical data ...................................................................................... 56

9. Appendix ...................................................................................................... 60

9.1 EPS Box Installation............................................................................. 60

9.2 Grid standard selection guide .............................................................. 62

. 4 .

Quick Guide

First Start

After making all the connections as per the diagrams provided, start the inverter according to

the following instructions:

• Power the inverter on the AC side (grid connection).

• Turn the DC switch of the strings to the “ON” position (inverter side).

• Wait until inverter display is on (may occur 30”)

• Turn on the batteries. The communication between the inverter and the batteries will take

place in about 300".

Batteryconguration

• Go to Main Menu.

• Go to ADVANCED SETTINGS.

• Type the password 0010 (DOWN -DOWN – UP – ENTER).

• Go to BATTERY CONTROL.

• Go to BATTERY SELECT.

• Select PYLON LV.

• OverDischarge SOC: 20%.

• ForceCharge SOC: 10% (PS: set FORCECHG current to 10A or 500W).

Meterconguration

• Go to Main Menu.

• Go to ADVANCED SETTINGS.

• Type the password 0010 (DOWN -DOWN – UP – ENTER).

• Go to STORAGE ENERGY SET.

• Go to METER SET.

• Select METER SELECT.

• Select EASTRON 3PH METER (Choice valid for both models: SDM630 - SDM630MCT).

Selfuseconguration

• Go to Main Menu.

• Go to ADVANCED SETTINGS.

• Type the password 0010 (DOWN -DOWN – UP – ENTER).

• Go to STORAGE ENERGY SET.

• Go to STORAGE MODE SELECT.

• Select SELF USE then ENTER.

• Select ON.

• Charging from grid: ALLOW.

. 5 .

Self Test CEI-0-21

• Go to Main Menu.

• Go to ADVANCED SETTINGS.

• Type the password 0010 (DOWN -DOWN – UP – ENTER).

• Go to SELF TEST CEI 0 21.

• Go to COMPLETE TEST.

• Select YES and wait for the threshold analysis to complete.

• Results are available from TEST REPORT (same menu).

Lmt by Epm mode

• Go to Main Menu.

• Go to ADVANCED SETTINGS.

• Type the password 0010 (DOWN -DOWN – UP – ENTER).

• Go to EXPORT POWER SET.

• Set On/Off →ON.

• SetBackowpower→+0000W (Maximum output power to the meter).

• Set Failsafe →OFF.

To deactivate Lmt by Epm mode set On/Off →OFF.

WiFiConguration(site/appSolisCloud)

ThewicongurationisimportanttofullyvalidatethezeroCOlarge product warranty.

Thewarrantycanbeextendedfromvetotenyearsonlyandexclusivelybyregisteringthe

product in the online portal: www.soliscloud.com.

Forcongurationinformation,refertotheWiFiguideforzeroCO2availableonthe

www.energysynt.com website.

. 6 .

Wiring diagrams

Thefollowingtableshowstheexpectedcongurations.

By clicking on the link in the DIAGRAM column you can download the corresponding wiring diagram.

INVERTER METER CT EPM EPS BOX SCHEMA

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

Meter

SDM630MCT

WD047

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

Meter

SDM630

WD046

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

No Meter

WD085

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

Meter

SDM630MCT

WD093

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LOAD BACKUP GRID

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LOAD BACKUP GRID

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LOAD BACKUP GRID

Meter

SDM630

WD110

. 7 .

. 8 .

1. Introduction

1.1 Product Description

zeroCOlarge (5-10)K Series is designed for residential hybrid systems, which can work with

batteries to optimize self-consumption.

Keypad

DC Switch

LED Indicators

Display

Figura 1 - Front side view

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Figura 2 - Bottom side view

. 9 .

1. Introduction

1.2 Packing list

Please ensure that the following items are included in the packaging with your machine.

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Inverter mounting bracket Fixing screws AC—GRID Terminal

AC—BACKUP Terminal

RS485 Meter Cable

Wi-Fi Antenna ×1 User Manual ×1 Antenna and Wi-Fi module

Eastron Meter CT

RJ45 Connector

Use both connectors

for UK and AU

If present, to be taken as a

replacement of a part of the

Wi-Fi module

DC (—) Connector Battery Connector

Red

DC ( ) Connector

. 10 .

2. Safety & Warning

2.1 Safety

The following types of safety instructions and general information appear in this document as

described below.

DANGER

“Danger”indicates a hazardous situation which if not avoided, will result in death or

serious injury.

WARNING

“Warning” indicates a hazardous situation which if not avoided, could result in death or

serious injury.

CAUTION

“Caution” indicates a hazardous situation which if not avoided, could result in minor or

moderate injury.

NOTE

“Note” provides tips that are valuable for the optimal operation of your product.

2.2 General Safety Instructions

WARNING

Only devices in compliance with SELV (EN 69050) may be connected to the RS485

and USB interfaces.

WARNING

Please don’t connect PV array positive (+) or negative (-) to ground, it could cause

serious damage to the inverter.

WARNING

Electrical installations must be done in accordance with the local and national

electrical safety standards.

WARNING

Do not touch any inner live parts until 5 minutes after disconnection from the

utility grid and the PV input.

WARNING

Toreducetheriskofre,over-currentprotectivedevices(OCPD)arerequired

for circuits connected to the inverter. The DC OCPD shall be installed per local

requirements. All photovoltaic source and output circuit conductors shall have isolators

that comply with the NEC Article 690, Part II. All zeroCO2large (5-10)K inverters

feature an integrated DC switch..

. 11 .

2. Safety & Warning

CAUTION

Risk of electric shock, do not remove cover. There is no user serviceable parts inside,

referservicingtoqualiedandaccreditedservicetechnicians.

CAUTION

The PV array supplies a DC voltage

when they are exposed to sunlight.

CAUTION

Risk of electric shock from energy stored in capacitors of the inverter, do not remove

cover for 5 minutes after disconnecting all power sources (service technician only).

Warranty may be voided if the cover is removed without authorization..

CAUTION

The surface temperature of the inverter can reach up to 75°C (167 F). To avoid risk

of burns, do not touch the surface of the inverter while it’s operating. Inverter must be

installed out of the reach of children.

NOTE

PV module used with inverter must have an IEC 61730 Class A rating.

WARNING

Operations below must be accomplished by licensed technician or zeroCO2large (5-

10)K authorized person.

WARNING

Operator must put on the technician’s gloves during the whole process in case of any

electrical hazards.

WARNING

AC-BACKUP of zeroCO2large (5-10)K series is forbidden to connected to the grid.

. 12 .

2. Safety & Warning

WARNING

The zeroCOlarge (5-10)K series does not support parallel (three- and single-phase)

operation on the AC-BACKUP port. Parallel operation of the unit will void the warranty.

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Figura 3 - Three-phase LOAD

WARNING

Pleaserefertothespecicationofthebatterybeforeconguration.

2.3 Usage warnings

The inverter has been constructed according to the applicable safety and technical guidelines.

UsetheinverterininstallationsthatmeetthefollowingspecicationsONLY:

• Permanent installation is required.

• The electrical installation must meet all the applicable regulations and standards.

• The inverter must be installed according to the instructions stated in this manual.

• Theinvertermustbeinstalledaccordingtothecorrecttechnicalspecications.

• To protect the AC connection line of the inverter, it is recommended to install a type A

differential device with a sensitivity greater than or equal to 100mA.

. 13 .

3. Overview

3.1 Screen

zeroCOlarge (5-10)K series adopts LCD screen, it displays the status, operating information

and settings of the inverter.

3.2 Keypad

There are four keys in the front panel of the inverter (from left to right):

ESC, UP, DOWN and ENTER keys. The keypad is used for:

• Scrolling through the displayed options (the UP and DOWN keys);

• Access and modify the settings (the ESC and ENTER keys).

Figura 4 - Keypad

3.3 Terminal Connection

zeroCOlarge (5-10)K series inverter is different from normal on-grid inverter, please refer to the

instructions below before start connection.

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AC grid

connection

AC BACKUP

connection

CAN Battery

connection

METER

PV connection (+)

PV connection (-)

DC switch

Battery

connection

DRM connection

(only UK)

Port not

available

COM port

Black

Red

Figura 5 - Terminal connection

WARNING

Pleaserefertothespecicationofthebattery

beforeconguration.

. 14 .

4. Installation

4.1 Select a Location for the Inverter

To select a location for the inverter, the following criteria should be considered:

• Exposure to direct sunlight may cause output power derating. It is recommended to avoid

installing the inverter in direct sunlight.

• It is recommended that the inverter is installed in a cooler ambient which doesn’t exceed

104°F / 40°C.

Figura 6 - Recommended Installation locations

WARNING:Riskofre

Despitecarefulconstruction,electricaldevicescancauseres.

Donotinstalltheinverterinareascontaininghighlyammablematerialsorgases.

Do not install the inverter in potentially explosive atmospheres.

• Install on a wall or strong structure capable of bearing the weight of the machine (24 kg).

• Install vertically with a maximum incline of ±5 degrees, exceeding this may cause output

power derating (see Figura 7 and Figura 8).

• Toavoidoverheating,alwaysmakesuretheowofairaroundtheinverterisnotblocked.

A minimum clearance of 500mm should be kept between inverters or objects and 500 mm

clearance between the bottom of the machine and the ground.

. 15 .

4. Installation

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+5°

-5°

500mm

1000mm

INVERTER INVERTER INVERTER

500mm 500mm

Figura 7 - Inverter Mounting clearance, side view

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+5°

-5°

500mm

1000mm

INVERTER INVERTER INVERTER

500mm 500mm

Figura 8 - Minimum inverter mounting clearance, front view

• Visibility of the LEDs and LCD should be considered.

• Adequate ventilation must be provided.

NOTE

Respect the indicated distances.

. 16 .

4. Installation

4.2 Equipment list to be used

CONNESSIONE INVERTER ZERO CO2 SMALL E METER SDM 120M

INVERTER CONNECTIONS WITH METER SDM120M

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19 12

Level and meter

PV Connector

crimping tool

3mm Allen key for AC

connectos fixing screws

Electrician screwdriver

with insulated handles

Dowel insertion hammer

and Pencil

Dielectric gloves Wire stripper and

electrician scissor

Drill with bits

4 dowel and 4 screws

(8mm)

For

bricks

wall

Digital multimeter

Grounding Measuring

tool Torque wrench

RJ45 crimping tool

. 17 .

4. Installation

4.3 Mounting the Inverter

440

Ø11

240

Figura 9 - Dimensions of mounting bracket

Once a suitable location has be found (accordingly to “4.1 Select a Location for the Inverter” at

page 14) using Figura 9 and Figura 10 mount the wall bracket to the wall.

The inverter must be mounted vertically. The steps to mount the inverter are listed below:

• Select the mounting height of the bracket and mark the mounting holes

• Using a drill and a suitable bit, drill the holes in the previously marked points.

• Insertthedowels(ifmadeofbricks)intothewallandxthemountingbracketwiththehelp

of the screwdriver and 3 screws

Staffa

Bracket

Locking screw

Figura 10 - Fix bracket on the wall

WARNING

The inverter must be mounted vertically.

. 18 .

4. Installation

• Lift up the inverter (be careful to avoid body strain) and align the back bracket on the inverter

with the convex section of the mounting bracket. Hang the inverter on the mounting bracket

and make sure the inverter is secure (see Figura 11).

• After positioning the inverter on the bracket, lock it in the lower part with the screw supplied

as shown in Figura 11.

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Figura 11 - Wall Mount Bracket

4.4 PV Input Terminal Assembly

Please ensure the following before connecting the inverter:

• Make sure the voltage of the PV string will not exceed the max DC input voltage (1000V

DC). Violating this condition will void the warranty.

• Make sure the polarity of the PV connectors are correct.

• Make sure the DC-switch and AC-Grid are all in off-states.

• Make sure the PV resistance to ground is higher than 20K ohms.

The zeroCOlarge (5-10)K series inverter uses the MC4 connectors.

Please follow the picture below to assemble the MC4 connectors.

PV wire diameter requirements: 2,5 ~ 4 mm.

. 19 .

4. Installation

negativ terminal

positiv terminal

inverter terminal

Figura 12 - Use appropriate crimping tools

4.5 Battery Terminal Components

Quick connector is used for battery connection. The connector is suitable for tin-plated cables

with a conductor cross section of 2,5 - 6 mm² (AWG14-10).

Battery cable outside diameter range: 5,5 mm - 8,0 mm.

NOTE

A bladed screwdriver with a 3 mm wide blade is required to perform the connection.

1. Strip 15 mm off the conductor using a suitable stripping tool for this (Figura 13).

2. Open the spring using a screwdriver (Figura 14).

3. Insert the stripped wire with twisted litz wires all the way in. The wire ends have to be visible

in the spring. And then close the spring (Figura 15).

4. Push the insert into the sleeve and tighten the cable gland with 2 Nm (Figura 16).

5. Fit the connectors to the battery ports at the bottom of the inverter with correct polarity:

a “click” sound. (Figura 17).

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CONNESSIONE INVERTER ZERO CO2 SMALL E METER SDM 630

INVERTER CONNECTIONS WITH METER SDM630

5.5÷8mm

15mm

Figura 4.7bFigura 4.7a Figura 4.8

Figura 4.9

Collegamento positivo della batteria

Collegamento negativo della batteria

Figura 4.10

Figura 13

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CONNESSIONE INVERTER ZERO CO2 SMALL E METER SDM 630

INVERTER CONNECTIONS WITH METER SDM630

5.5÷8mm

15mm

Figura 4.7bFigura 4.7a Figura 4.8

Figura 4.9

Collegamento positivo della batteria

Collegamento negativo della batteria

Figura 4.10

Figura 14

. 20 .

4. Installation

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5.5÷8mm

15mm

click!

Figura 15

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2 Nm

Collegamento positivo della batteria

Collegamento negativo della batteria

Figura 16

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2 Nm

Collegamento positivo della batteria

Collegamento negativo della batteria

Battery positive socket

Battery negative socket

Figura 17